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Animal Feed Mill Machine

1-160T/H feed machine or complete feed mill engineering manufacturer

  • Cattle feed machinery for sale
  • Poultry feed machinery for sale
  • Aqua food making machine for sale
  • Livestock feed equipment for sale
  • Automatic feed making machine for sale

As the name suggests, "feed mill machine" is equipment for processing feed. Feed machinery is generally used in large, medium and small feed mills and farms, we can also refer to feed machine as feed factory machine, feed mill equipments. The term covers all equipment involved in feed processing, such as the main feed equipment: feed grinder, feed mixing equipment, feed pelletizer, feed cooler, feed sieving machine, feed packer; and auxiliary equipment: grease adding equipment, conveying equipment, cleaning equipment, iron removal equipment, etc.

RICHI is a feed machine supplier from China. We are manufacturer, not middleman. We provide all kinds of complete sets of feed machinery and solutions for feed mills and farms of all capacities, and have successfully exported to Russia, Britain, Poland, the United States, Belgium, South Africa, Uzbekistan, Algeria, Saudi Arabia, UAE, New Zealand, Singapore, Ethiopia, Kenya, Kazakhstan, Afghanistan, etc.,130+ countries and regions.

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Animal Feed Mill Machine For Sale

RICHI provides efficient and safe animal feed mill machine and feed mill solutions. The farming of livestock and poultry animals is crucial to global food security, and animal feed production is an important link in the global food industry. Feed manufacturers utilize different food ingredients to produce safe, nutritious and affordable animal protein.
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In order for customers to produce high-quality products and achieve sustainable operation, we have considered factors such as equipment reliability, energy efficiency, optimal production capacity, sanitation, and product traceability in design standards, feed processing equipment, and feed factory solutions. production operations and reduce equipment maintenance frequency.

What Can Our Animal Feed Mill Machine Produce?

If divided according to types, feed can be divided into roughage, green feed, energy feed, protein feed and so on. However, in the field of feed processing today, what we often say about feed mainly refers to the nutritional needs of animals in different growth stages, different physiological requirements, and different production uses, as well as experiments and research based on the evaluation of the nutritional value of feed. Compound feed is produced by mixing a variety of materials from different sources evenly in a certain proportion and producing feeds according to the prescribed technological process and scientific formula.
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The feed is designed and produced according to scientific experiments and verified by practice. It concentrates the research results of animal nutrition and feed science, and can evenly mix various components (raw materials) together, so as to ensure the stability and consistency of the effective ingredients, improve the nutritional value and economic benefits of feed.

Animal feed can be classified by shape:

Powder feed, pellet feed, broken feed, extruded feed, flat feed, liquid feed, floating feed, block feed. Today we will talk about the most widely used pellet feed.

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Animal Feed Mill Manufacturing Process

Today, the feed industry has established a complete industrial system, and the feed factory has a complete feed processing technology. The main process of feed production technology is: raw material preparation-crushing-ingredients-mixing-pelleting-cooling-screening-packing-finished product. (This is only a standard process, and some customers have special processes and requirements.) 

Through these main processes, feed raw materials are processed into finished feed products. For a long period of time in the future, this processing procedure will not change much, but the processing method of each procedure, the feed equipment used and the processing quality, etc., are continuously improved. (Related solution: Cattle Feed Mill)

If the type and purpose of the feed are different, the corresponding processing technology is also different. The following only takes the most common types of pellet feed as an example to introduce several mainstream animal feed production technologies.

Animal feed mill machine and processing technology

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Raw material reception

Receiving is the beginning of feed production. In the production of animal feed or similar products, the receiving area covers the active process of various purchased materials used directly or indirectly. (Related project: Uzbekistan 10-15T/H Animal Feed Factory With Silo System)

 

Receiving equipment

Animal feed mill machines needed in this section is receiving equipment, used for bulk storage of materials before silos or warehouses, including weighing systems, inspection instruments, unloading systems, cleaning systems, dust control equipment, receiving conveyors, distributors, spraying, etc.

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Steel silo

To ensure continuous production, large quantities of raw materials such as corn, wheat and soybean meal need to be stored during feed processing. Steel silo raw materials are of good quality and easy to operate. The steel silo adopts galvanized steel structure, which has the characteristics of low investment, convenient and quick installation, less maintenance, and long service life. It has become the preferred silo type for bulk grain storage in animal feed factories.

 

Steel silos

Steel silos are currently mainly suitable for storage of raw grain products such as corn, wheat, soybeans, dumping of raw grain materials at ports, and raw material storage of oil industry, etc. It is not suitable for storage of starch, coal powder, coal ash and cement products.

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Conveying

Conveying is the process of moving bulk raw materials or grain, processed raw materials and finished products horizontally with little or no inclination to their destination. In animal feed mills, horizontal conveyors and bucket elevators for lifting dry bulk materials are the most common animal feed mill machine. (Related solution: Chicken Feed Factory)

 

Bucket elevator

It can be used for vertical conveying of pellets, powders and block materials, and is widely used in animal feed mill plants, oil mills, food factories, chemical plants, building materials, grain warehouses and ports.

Screw conveyor

It is suitable for horizontal conveying of granular or powdery materials such as feed, or inclined conveying close to horizontal (inclination angle ≤ 20°), mainly used for batching in feed mills.

Scraper conveyor

It is mainly suitable for horizontal conveying of granular or powdery materials in various feed factories, grain depots, ports, docks, grain, brewing and other industries.

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Cleaning section

Bulk grain received from farms often includes grain by-products and impurities such as straw, stones, metal, paper, wood chips, small animal carcasses and fines. Sweeping operations remove these impurities through equipment and systems such as magnets, screeners, and dust collectors to ensure that the stored grain is of good quality and to protect the animal feed mill machines during subsequent processing steps. (Related project: Saudi Arabia 15-16T/H poultry and cattle feed plant)

 

Permanent magnetic cylinder

Permanent magnetic cylinder, mainly used to separate magnetic metal inclusions in raw materials, suitable for feed mills, grain and oil processing plants, solvent plants and breweries of various scales.

Powder primary cleaning

Powder primary cleaning, mainly used for primary cleaning of powdery side materials in feed mills, can effectively break up conglomerates in powdery side materials, separate straw, hemp rope, Paper, stones and other large miscellaneous items are removed to ensure the normal operation of subsequent equipment. The machine can also be used for sieving mixed materials, clearing off lumps, and ensuring the quality of compound feed.

Cylinder primary cleaning screen

Cylinder primary cleaning screen is widely used in raw material receiving parts of flour mills, feed mills, grain silos and other industries. It is mainly used to remove large impurities, such as straw, straw, hemp rope, paper, clods, corn leaves, corn cobs and other sundries, so as to protect machinery and equipment from failure or damage.

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Crushing

Crushing is the operation of reducing feed particle size and increasing its specific surface area, which can enhance animal digestion and improve feed utilization. It can also improve the processing quality and work efficiency of subsequent processes such as batching, mixing, and granulation. (Related project: South Africa 10T/H Cattle Feed Plant)

 

Animal feed grinding machine

The animal feed mill machine needed in this section is animal feed grinder machine. It can crush various granular feed materials, and is mainly used in the crushing and processing of livestock and poultry feed materials and various grain materials. According to different usage occasions, two different rotor configurations are set up to increase the output respectively, especially the output of hard-to-powder materials with high fiber content such as wheat.

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Raw material puffing

Puffing refers to the process in which moist, expandable starch or protein materials are plasticized in a tube through a combination of moisture, pressure, heat, and machinery. This results in an increase in product temperature in the tube, gelatinization of starch components, denaturation of proteins, stretching or reorganization of tactile components, and exothermic expansion of puffs. Corn, full-fat soybean and other grain extruded feeds have been widely used in special feeds such as piglets and broiler feeds. Extruded raw materials can improve the nutritional value and processing performance of compound feed formula, and also improve the digestibility of animals.

 

Raw material extruder

The animal feed mill machine needed in this section is raw material puffing machine, it’s specially used for puffing high-starch raw materials, especially for puffing high-ripening or low-ripening puffed corn; the puffing equipment can also be used for puffing wheat and puffing rice bran.

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Batch processing

Proportioning and mixing are the most important steps in the feed production process and largely determine the capacity of the plant. Batch processing is a discontinuous batching operation. When the allocation order is issued, the batch processing operation will be carried out according to the specified quantity. (Related post: Afghanistan 10-15T/H Automatic Chicken Feed Mill)

 

Rotary distributor

The rotary distributor is a kind of animal feed mill machine for conveying, which is usually used in combination with the hoist to distribute the lifted materials to different places as required, such as to various storage bins. This animal feed mill equipment is widely used in grain and feed processing plants, oil plants, and starch plants to distribute powdery and granular materials.

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Mixing section

Mixing is a key link in the production of compound feed. Components with unique properties are blended together to formulate rations under the action of external forces to meet the nutritional needs of animals and add value to the blended product. (Related case: America 10-12 T/H Cattle Feed Plant With Hemp)

 

Animal feed mixer

The animal feed mill machine needed in this section is feed mixer, it plays a pivotal role in the production of feed. No matter how advanced the technology is, the ingredient system will become meaningless without the mixer. RICHI mixer has comprehensive specifications and models, and is suitable for mixing materials in various industries. The effective volume of the machine is large; various liquids (such as: water, molasses, oil, etc.) can be added.

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Granulation

The feed pelleting system converts the feed paste into shaped large pellets. Granulation is accomplished through a mechanical process using a combination of moisture, heat and pressure. (Related post: Algeria 10-15T/H Poultry Feed Mill With 4*350T Silos System)

 

Animal feed pellet making machine

The animal feed pellet mill is mainly suitable for the production of animal feed pellets for livestock, poultry, ruminants, and aquatic products. This animal feed mill machine is equipped with high-quality ring dies, pressing rollers, and advanced technology, which can meet the needs of different production capacities and specifications, and achieve ideal technical and economic benefits.

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Cooling section

During feed pelleting, cooling of the feed pellets is essential. When leaving the pellet mill, the feed pellets are very hot, soft and rich in moisture, the cooling process cools them down to 3℃-5℃ slightly above room temperature and reduces their moisture content to a safe standard (≤12.5%), for easy transportation and storage. (Related case: 39-40TPH Chicken Feed Plant)

 

Material moisture

The animal feed mill machine needed in this section is counter-flow cooler, it is widely used in the cooling treatment section of the feed industry, and is suitable for the cooling of various pellet feeds, such as the cooling treatment of pellet feed, expanded feed, puffed feed, and tablet feed.

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Crumbling section

Crumbling is the operation of reducing feed particle size and increasing its specific surface area, which can enhance animal digestion and improve feed utilization. It can also improve the processing quality and work efficiency of subsequent processes such as batching, mixing, and granulation. (Related case: 15T/H Livestock Feed Mill In Oman)

 

Pellet crumbler

The animal feed mill machine needed in this section is crumbler, it is widely used in the crushing of livestock and poultry pellets and aquatic pellets. It is a feed processing equipment that breaks the larger pellet feed products produced by the pellet machine and cooled by the feed pellet cooler into the required smaller pellet feed products. It is to avoid the use of rings with smaller apertures on the pellet machine. Economical method introduced for the production of feed pellets in small molds so that the overall production capacity is reduced.

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Screening section

After cooling and drying, the whole pellet or extruded feed is sieved to remove fines and spills and bring the pellets to acceptable size.

 

Rotary grading screen

Rotary grading screen is suitable for the classification of granular materials and crushed materials in feed factories, as well as the classification of intermediate products after secondary crushing in large and medium-sized animal feed factories. In addition, this type animal feed mill machine can also be widely used in the screening and grading of raw materials and finished products in grain, food, chemical, sugar, mining, papermaking and other industries.

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Liquid addition and spraying

Specific quality or nutritional requirements may require fat, molasses or other liquids to coat the surface of the feed pellets. When the cooled and screened feed pellets pass through the low-speed belt conveyor or coating machine, the liquid can be sprayed on the feed pellets to complete the spraying process. (Related post: 3-5T/H Commercial Poultry Feed Mill in Malaysia)

 

Liquid adding system

Liquid adding system, suitable for intermittently adding various oils and other liquid nutrients into the mixer, widely used in biochemical, food, feed and other industries. The working environment is generally 0℃ ~ +40℃. For workplaces with special requirements, such as high temperature, cold, explosion-proof, flame-retardant, anti-corrosion, acid and alkali resistance, waterproof and other conditions, corresponding protective measures should be taken.

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Packaging/batch loading

When the finished feed is conveyed to the supply bin above the bagging machine, the bagging operation starts, and the bag is closed, labeled and coded after filling. This operation includes weighing the feed, placing the weighed feed in the bag, closing the feed bag, placing a label on the feed bag, and encoding the feed bag. (Related case: Uzbekistan 5T/H Sinking Fish Feed Plant)

In order to reduce the transportation cost and improve the logistics of feed transportation, many integrated animal feed processing plants mostly adopt this bulk conveying system without reducing the quality and nutritional content of the feed. The bulk cargo handling system consists of loading and unloading boxes, loading and unloading machines, loading and unloading control systems and bulk cargo trucks.

 

Packaging scale

The quantitative packaging scale is suitable for quantitative packaging of granular and powdery materials, and is widely used in grain, feed, food, light industry, chemical and other industries.

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Palletizing system

Palletizing refers to the operation of transferring bagged items to warehouse storage, including placing the filled bags on pallets, which will be moved to warehouse storage.

 

Palletizing robots

Palletizing robots are widely used in feed industry, fertilizer industry, flour industry, cement industry, beer industry, grain and oil industry, condiment industry, daily chemical industry, wine industry, bottled water industry, bottled water industry, beverage industry and other industries Palletizing of bagged, boxed and barreled products.

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Animal Feed Mill Machine Projects

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Animal Feed Mill For Sale Ethiopia

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Feed Pellet Mill For Sale Kenya

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Animal Feed Mill In Argentina

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Feed Machines For Sale Uzbekistan

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Video of animal feed mill machine

How to choose animal feed mill machine?

From planning site to design drawings, from technical training to installation and commissioning; from feed mills worth millions of dollars to feed equipment accessories that seem insignificant, no matter where you are, you only need a phone call or an email , In a relatively short period of time, you will get our response and help.

The selection of feed equipment is based on real customer needs. We will select feed machine and customized feed production lines for customers based on objective factors such as feed types, feed output, processing technology, project sites, and customer local regulations.
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And reasonable feed production line design can reduce production costs, so that every power loss, equipment and labor input can be converted into economic benefits. According to the characteristics of different feeds, we customize very economical and practical feed manufacturing plant configurations for customers. At present, our animal feed machinery and feed mill engineerings have been exported to more than 110 countries and regions, and is well recognized by global customers.

Our service

01

Starting from customer needs

We can design project planning schemes according to the different needs of customers, and provide 3D renderings to enhance user experience.

Help customers to accurately sort out their own needs, repeatedly deliberate with customers on the rationality and scientificity of the animal feed mill process, optimize the design of the product system as much as possible, and meet the reasonable and individual needs of customers at any cost.

Create RICHI turnkey high-quality animal feed mill machine projects with the ingenuity of perfectionism, seek their own value for customers, use the "differentiated competition strategy" to improve market competitiveness for customers, and achieve strong alliances and common development.

02

Customized solutions

According to the different requirements of customers, different raw materials, and different sites, we design comprehensive problem solutions for animal feed mill machines, storage machinery and engineering.

Our professionals will go deep into the construction site and make a good plan. In practice, it is truly adapted to local conditions, and different design schemes and construction methods are adopted according to different survey results to ensure that it is scientific, reasonable, economical and practical, and meets environmental protection. So as to create a safe, efficient and stable animal feed production line for customers.
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03

Professional service team

The company has a professional technical team with 25 years of practical experience in design, manufacture and installation. Unified management, unified training, high-quality personnel and good service. Strict technical assessment is carried out every year, and qualified candidates are approved for employment. They have rich on-site installation and maintenance experience, professional quality and a high sense of responsibility.

With a high degree of professionalism, we help customers quickly put into production to achieve production benefits, allowing customers to seize market opportunities and win at the starting feed production line.

04

All-round technical services from pre-sales to after-sales

Whether in pre-sales or after-sales technical support, we provide customer satisfaction services at any time.

Ensure the highest work efficiency with strict order, 24 hours to receive technical inquiries from customers, on-site services, animal feed mill machine maintenance, production failures, service complaints and a series of issues to improve customer satisfaction.

Through telephone consultation and door-to-door service, etc., problems are discovered and solved in time to ensure the rights and interests of customers. Provide professional and targeted services for different users, and escort customers throughout the process.

05

One-to-one guidance

After the installation and commissioning are completed, we will provide one-to-one technical guidance according to the actual situation of the customer, and be responsible for training the animal feed mill machine operators until the customer can fully operate the production by themselves. Truly be 'customer-centric' and provide customers with excellent service.
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Follow-up questions will be answered by professionals, and timely feedback records will be made, and solutions to the problems will be provided. If on-site guidance is needed, according to the specific situation, the company will arrange relevant professionals to provide timely guidance at the designated location.

06

Quickly respond to customer feedback

In terms of service quality control, we insist on lifelong service and infinite perfection. In addition to the warranty period, we provide customers with lifelong services. As long as the equipment is in use, RICHI's service to customers will not be terminated. In terms of service, we insist on responding in the first time and solving problems at the fastest speed.

At the same time, a dynamic product improvement system is established. After solving the typical problems reported by customers, the product design will be improved immediately. According to the idea of "there is no best, only better", we will pursue the endless improvement of products. For the service process After the above problems are solved, immediately improve and optimize the service process, service standards and document system, and use the spirit of "accumulating over time, dripping water wears away rocks" to infinitely improve the service system.

As a professional and experienced system solution provider for the entire agricultural and animal husbandry industry chain, RICHI provides sustainable animal feed machine and solutions for the feed industry. If you want to know more about animal feed mill machine, or want to start your animal feed mill, please feel free to contact us for consultation.

Customer Guide For Animal Feed Mill Machine

How much is feed making machine?

How much is animal feed mill machine? This is a very broad question, even if your question is "animal feed making machine price", "floating feed machine price", "poultry farm feed machine price", "small fish feed machine price", "Cost of feed machine for home use", etc.

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As shown in the above content, there are many types of feed equipment. When consulting, you can clearly express the name of the specific feed equipment, whether the feed equipment you want to buy is used for crushing raw materials, or for pelleting, or a feed mixer used in the mixing section, etc.

The price of different types of feed machine is of course different, even if it is the same type of equipment, even if the output is the same, we can also customize the equipment according to the actual process requirements of customers. Therefore, if you have any questions, you are welcome to consult us directly online or email us. We will send you an accurate feed machine price list after understanding your needs.

What is fish feed machine?

What is fish feed making machine? As the name suggests, it is equipment for processing fish feed. Whether it is a mini floating fish feed machine, sinking fish feed machine, fish feed pellet extruder, fish feed pellet machine, these equipment belong to the category of fish feed machinery.

But if you are only for household use, a fish feed pellet maker or fish feed extruder machine can meet the demand. If you want to build a production line, you also need to configure crushers, mixers, coolers, grease addition equipment, crushers and other equipment . The fish feed processing technology and equipment are as follows:

(1) Fish feed production line process flow(with fish feed pellet machine):

(2) Fish feed plant process flow (with fish feed extruder machine):

Fish feed machine where to buy? At present, our fish feed equipment has been exported to the United Kingdom, Ukraine, Nigeria, Uzbekistan, Botswana, Cote d'Ivorie, Ecuador, Bolivia, Puerto Rico, Russia, etc. Of course, the types of processed fish feed will be It affects the selection of feed equipment. If you have any questions, you can directly contact Richi Machinery for consultation.
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How to choose animal feed pellet cooler machine?

Cooling is to maintain good storage performance of the product after granulation, and it is an indispensable procedure after granulation. For a long time, cross-flow cooling has been adopted for cooling after granulation. The counter-flow cooler that has recently appeared is a model with a more reasonable cooling principle, because the convection heat exchange system is the most complete and reasonable. The pellet cooling machine was quickly promoted as soon as it appeared.

The cooling effect of this feed cooler machine can be 3℃ lower than room temperature, and the cooling effect is extremely ideal. The selection of this machine, because the models produced by each factory are similar, so pay attention to the manufacturing quality, materials and accessories, such as: how the automatic control effect of the feeding and discharging linkage mechanism is, and whether the main part is made of stainless steel.

In addition, the output selection can not only use large-size models, but also increase the output after stacking two machines, which has a great effect on the selection and use of fans and separators. The suction pipe should be made of stainless steel sheet, otherwise the service life will be greatly affected in the presence of water vapor, and attention should be paid to it, otherwise it is impossible to obtain the most ideal use effect.

Crumbled pellets can save power consumption and improve the digestion and absorption rate of livestock and poultry. So the animal feed mill machine—— pellet crumbler is useful. At present, almost all pellet crumblers use roller crushers, and their performance is mainly evaluated by the rationality of the crumbler machine's structure, structural parameters, process parameters, and processing level. The roll diameter is large and the pressure is large, and it is easy to break.
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There are two types of roller tooth profile, one is the crossed helical teeth, and the front-to-front is suitable, the number of teeth should not be too much, which reduces the powder yield; the second is the combination of straight and helical teeth, the disposal rate is also relatively small, but the two types of tooth profile arrangements can meet the requirements of use, and the powder extraction rate should be controlled within 3%.

But starting from actual use, it is very important to adjust the distance between the two rollers. Otherwise, when the distance between the two rollers is not equal, the product will be uneven. You can set a ruler at the adjustment handwheel for easy operation.

In addition, attention must be paid to the inlet size of the animal feed pellet making machine when selecting the model, and it must be completely consistent with the outlet of the feed cooler, otherwise the powder output rate will be increased.

How to choose cattle and poultry feed grading sieve?

After the crumbled pellet is classified, the powder part is removed to ensure that the material has pure small pellets to achieve the best feeding effect. The existing classifying screens mainly include vibrating classifying screens and rotary vibrating screens, both of which can achieve better results. The vibrating grading screen should adjust the amplitude of the screen body according to the nature and flow of the material to achieve the best effect.

Rotary vibrating screen is a kind of animal feed mill machine that has better classification effect due to the long screen surface distance, and it is also one of the commonly used equipment. In short, these two types of models can meet the requirements of use, and the classification efficiency can reach 98% to 99% or more.
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How to choose pig feed cooking machine?

Maturation is a process set to improve the gelatinization degree of feed, improve the water resistance of pellet feed, and also improve the pelleting performance and eating quality. The maturation process is still in its infancy.

At present, the animal feed mill machine used in post-curing process is a curing stabilizer with a steam adding system and a jacket heat preservation device to keep the material temperature at 80oC~90oC, and the particles can be kept in the machine for 20~40min (adjustable) to make the starch paste in the granules,it can form a network structure, which can meet the requirement of water resistance of more than 6min.

How to choose fish feed extruder machine?

Fish feed extruder is the key animal feed mill machine used in fish feed factory. The working principle of the extrusion expander is very similar to that of the fish feed extruder, mainly because the structural parameters and process parameters are quite different. For example, the screw compression ratio is 1.05~1.2:1, the extrusion chamber is stable at 120oC~130oC, and the working pressure in the extrusion chamber is 9.8×10-5~4.9×10-6Pa.

The damage rate of harmful factors is above 80% to 90%, and the gelatinization degree of starch is 85% to 90%. In addition, whether the material of the screw and screw sleeve is alloy steel, whether the processing method is reasonable and advanced, and the performance after heat treatment, these parameters have a direct relationship with the use effect, which cannot be ignored and must be understood.
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How to clean up the feed mill machine?

In fact, almost all animal feed mill machines needs to be cleaned after a period of use, some need to be cleaned outside, and some need to be cleaned both inside and outside. What we are talking about here is the part that can affect the quality of the product, which is mainly concentrated inside the feed making equipment. The inside of the equipment is usually invisible to people, so they don't know what's inside, and they are often overlooked if they don't pay attention to inspection.

If the animal feed production management department does not have a practical clean-up plan and unremitting supervision and implementation, the feed machine clean-up work will often be anticlimactic. It is understood that some companies do not even know how to clean the equipment because they do not have professional management personnel. Today RICHI is here to talk to you briefly about this issue.

(1) Cleaning of the feed mixer machine

After a period of use, the inside of the feed mixer will build up a layer of material. If the oil content is high, a thick layer of material will often accumulate after one shift. In addition to the oil injection device, the inside of the mixer has liquid anti-mold Agent spray head, liquid methionine spray head, so material will accumulate on the inner wall of the mixer, beside the nozzle, on the shaft and blades, and on the opening and closing door.
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Therefore, the general feed factory cleans up after the end of the shift, turns off the power before cleaning, and the cleaner locks the knife by himself, puts the key in his pocket, and sticks specially made tools to the inner wall, nozzles, and paddles. The material layer on the leaf and shaft is scraped off. After cleaning, open the door of the mixer and clean the door and sealing ring. The materials that are cleaned up on the day can be returned according to the quality control requirements.

If the time is too long, the materials with peculiar smell and mildew cannot be returned to the machine and be discarded. Some feed mixers are relatively large and require people to enter to clean them. At this time, the safety work is particularly important. In addition to locking, it must be supervised by a special person. After cleaning, the person who enters the feed mixer is responsible for opening the lock of the power box door.

Animal feed mixer cleaning frequency: It is advisable to clean up once every 1-3 days.

(2) Granulation system cleaning

The feed pelletizing system is composed of a feed granulator, a cooler, a feed hammer mill crusher and a grading screen. Among them, the conditioner part and the granulation chamber part of the animal feed pelleting machine need to be cleaned most carefully.

Because the steam enters the above feed pellet machine parts and acts on the feed, it will increase the moisture, heat and viscosity of the feed, and it will easily adhere to the inner wall, shaft, and blades of the conditioner. The structure of the granulating cavity is complicated, and there is accumulation of material in almost every place.
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The animal feed pelletizer machine conditioner is more difficult to open, so the frequency of cleaning is generally not high. In some feed factories, the conditioner is broken down and cleaned once.

In order to ensure product quality, I think it is appropriate to clean up once a week to half a month. If the machine is shut down for a long time, it should be opened and cleaned to prevent the sticky feed from becoming mildewed. The pelleting cavity should be cleaned thoroughly after the oil feed is finished at the end of each shift. During the variety adjustment, if the two varieties are cross-contaminated, they must be cleaned up.

After making the next variety. After the granulation is finished, wait for the cooler to be emptied, and one person enters through the inlet hole, and cleans the residues on the four corners and the sieve plate with wooden sticks and other tools, and wipes the four walls; remove the dust and accumulation on the leveler and the glass. The material is completely removed.

(3) Cleaning of permanent magnet cylinder

The permanent magnet cylinder is de-magnetic material, such as iron. Iron filings have an impact on feed varieties and are harmful to feed equipment. Failure to clean up in time may cause damage to the animal feed mill machine, and may also affect the passability of the feed and cause blockage. It is recommended to clean up after each shift. The impurities removed from the permanent magnet cylinder shall be treated as waste.
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(4) Cleaning of feed cleaning machine

The pre-cleaner sieve, finished product inspection sieve, and grading sieve are all used for cleaning, removing impurities, and grading, and are easy to block. Especially for the initial cleaning screen, when the amount of impurities is large, it is easier to block and needs to be cleaned in time.

Generally, open the above-mentioned sieve at the end of each shift to clean up the rope, impurities, and lumps inside, and keep the sieve room clean and the screen holes are not blocked. The cleaned-up materials will be dealt with according to the actual situation, and some of them can be used.

(5) Cleaning of pulse bag filter and cyclone dust collector

Pulse bag dust collector and cyclone dust collector are equipment for collecting dust. The dust is adsorbed on the surface of the bag or transported to the silo or bag with the air shutter. After a long period of operation, a thick layer of dust will accumulate on the inner or outer wall of the bag. (Insufficient pulse or more serious failure), it is recommended to open the door after the end of each shift and clean it with wooden sticks and compressed air.

The cyclone dust collector is not easy to open. Check the glass observation hole every day to see if it is blocked and if the air shutter does not rotate. If the above problems occur, they need to be dealt with in time. After the accumulated material is cleaned up, use a rubber hammer to tap the brakes and cones, shake down the material on the inner wall of the backlog.

Under normal circumstances, the dust in the Chakelong can be used, and must be scrapped if it is moldy and deteriorated.
animal feed mill machine animal feed mills

(6) Silo processing

Silo, including cylindrical steel silo, chamber bulk silo, smashing silo, batching silo, silo to be granulated, finished product silo, buffer silo, etc., are storage equipment for storing a certain amount of raw materials, all of the above silos need to be cleaned , But depending on the materials and frequency of use, the cleaning requirements are also different.

Cylindrical steel silo, house-type silo, bulk silo, generally store granular raw materials such as corn, wheat, soybean meal, etc., before using the new silo, it is necessary to enter the silo to connect the steel plate and the cement foundation or the screws left on the ground. Sweep the mixed strips, cement blocks, etc., clean up the garbage and other debris between the discharge port and the scraper, and then wash them with rice chaff and corn until they are clean and free of debris before they can be stored.

During use, empty the warehouse regularly, enter the warehouse to check whether the cylindrical warehouse is leaking, clean up dead corner materials, agglomerated materials, and moldy materials, clean them up, and then load new materials. It is advisable to clean up once every 1-2 months.

The warehouse to be crushed, the batching warehouse, the warehouse to be granulated, and the finished product warehouse are generally inside the workshop. Most of them are assembled by welding steel plates. The square shape is mostly. Therefore, the corners, the upper part of the cone, the upper side of the angle iron, and the rivets Some silos have more dead corners.
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This part of the material does not flow for a long time and sticks to the wall of the silo. Some factories use high-moisture raw materials. After crushing, the hot air gathers on the top of the silo and absorbs the material in the silo. Dust is often thick and difficult to be found. It is only noticeable when it becomes moldy and falls into a silo.

The above-mentioned silos must be checked frequently, and the empty silos should be cleaned when necessary. After the empty silos are cleaned, it is recommended to use a compressed air machine to tie the bamboo poles or other poles that can be sleeved and blow away the residual material everywhere with compressed air, and then turn on the scraper or The auger cleans the remaining materials, and then washes the warehouse with fresh raw materials. The cleaned materials and the washed warehouse materials can be used according to the quality control opinions.

(7) Cleaning of animal feed mill machine for conveying

There will normally be some accumulation of material in the base of the hoist. The base of the self-cleaning hoist will have a lot less material, and the square-shaped base will have a lot of material, so it should be cleaned every once in a while. It is recommended that the corn and wheat raw grain elevators be cleaned every week. Clean up once, the powdery raw materials are cleaned once a day, and the products that cannot be cross-contaminated are cleaned every time the product is changed.

The bottom of the horizontal and vertical conveying equipment and the pipe wall have dirty materials, but the materials in the normal use of the above equipment are flowing inside, and only the two ends will not flow. The cleaning interval can be longer, and the cleaning is once a month.
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During normal refueling, it can be cleaned by the method of washing the warehouse, or it can be processed in the form of head and tail material. The accumulation of material on the pipe wall can be shaken with a rubber hammer or blown down with compressed air.
 

(8) Feeding port cleaning

At the end of feeding, the raw materials should be cleaned up, and all of them should go to the next process. The materials sticking to the feeding fence, the pipe wall, and the inside of the weighing hopper should be cleaned at regular intervals. It is best to clean it once a day, at least once every 3 days.

(9) Cleaning of liquid adding equipment

Oil tanks, molasses, liquid antifungal agent, and its attached spray pipes, pump filters, nozzles, etc. should be cleaned regularly. Oil, molasses, liquid methionine and other raw materials are relatively easy to deteriorate, so they must be cleaned once within a certain period of time. It is very important to formulate a complete cleaning plan based on the characteristics of these raw materials, weather, storage conditions and other factors that affect the extent of these raw materials.

It is recommended that liquids, tanks, pipes, and pumps are cleaned every three months in the first and fourth quarters. Clean up every 1-2 months in the third quarter. It is relatively difficult to clean the oil tank. If necessary, it should be cleaned with hot water, detergent, and caustic soda. The molasses, liquid methionine, and liquid anti-mold agent can basically be cleaned. The cleaned equipment should be drained of cleaning fluid and dried before use.
animal feed milling machine animal feed mill

(10) Cleaning up other equipment places in the feed factory

The feed factory is full of dust, and each animal feed mill machine may stick to dust, raw material dust, oil, water and other substances.

Therefore, the equipment not listed in this article does not need to be cleaned, such as the grinder, which also needs to be cleaned regularly. In addition, dust and powder on the floor, walls, and windows of the feed factory affect the quality of the product, and will be brought to the feed factory if you are not careful. Therefore, the cleaning of the site is also very important.

From the above, the feed machine in the production of the feed factory basically needs to be cleaned. RICHI lists most of the equipment here, highlighting the necessity of cleaning these equipment and the conventional cleaning methods. However, in actual work, due to problems in the arrangement, many equipment were not cleaned up in time, resulting in unstable product quality, continuous complaints, and very difficult to find the cause.

Therefore, enterprises must pay attention to this issue and require the cooperation of the production department to formulate a practical equipment clean-up plan, track the clean-up process, make a clean-up record, implement the equipment clean-up work in practice, and produce qualified products with stable quality.
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Installation and commissioning of feed mill machine for animals

  1. Before installation, check whether the size of the installation foundation meets the requirements of the drawing according to the feed equipment plan and foundation plan. If there is any discrepancy, it should be repaired until the dimensions are correct before installation.
  2. The installer should be familiar with the installation requirements of each animal feed mill machine first, and carry out construction in strict accordance with the technical requirements.
  3. The feed machine may be deformed, damaged or lost during transportation, so before installation, check and accept the equipment against the equipment list, and take corresponding measures to ensure that the equipment is in good condition before installation.
  4. Each feed machine should be numbered before entering the installation site, and the installation process card and schedule should be formulated. According to the requirements of the installation process sequence, the equipment should be transferred to the site for installation one by one.
  5. Installation sequence: from top to bottom, first put the feed host equipment and racks in place, and then install the connecting pipes and electrical equipment.
  6. Tools required for installation: feed equipment and village materials must be available.
  7. After installation, the rotating parts of the feed equipment must rotate flexibly, without jamming, bumping and impact, and the connecting parts must be firm and sealed, and there must be no powder leakage, gas leakage, oil leakage, etc.
  8. The installation of electrical feed machine should comply with the relevant national regulations. The direction of each line should be clear, and there should be no electricity running or leakage. The wires and cables should have a protective shell to prevent rats from biting.
  9. After all the feed machine is installed, each stand-alone machine should undergo an empty test run, and it can be put into a load test run after normal operation.
  10. Before the load test run, calibrate the electronic batching scale and packing scale to meet the specified accuracy.
  11. The load runs for 8 hours, and it can be delivered to the factory for production and use after there is no fault.pellet mill 3kw 4hp electric pellet press in stock animal feed

How to use feed mill machine?

(1) Before driving, the animal feed mill machine operator of each post shall check the feed machine.

  • Whether foreign matter falls into the feed equipment; whether each rotating part is flexible, whether there is jamming or bumping; whether each connecting part is firm; whether there is powder leakage, air leakage, oil leakage, etc. If there is a fault, it should be eliminated in time.
  • Whether each gear has lubricating oil; whether the transmission belt tension is appropriate; whether the hammer of the crusher, the die and the pressure roller of the granulator need to be replaced; whether the specifications of the screen meet the requirements.

(2)The feed mill machine operator should master the daily production schedule and the storage of main and auxiliary materials in order to schedule production.

(3)Operation sequence of feed machine

  • Close the main power switch first, and then place the system switches to the working position.
  • Turn on the audio signal switch to notify each staff member to enter the work position.
  • After completing all preparations, the staff on duty in the control room determines the entry number of each material, assigns the three-way valves to the corresponding positions, first activates the dust removal fan, and then turns on the switches according to the processing sequence.
  • The personnel on duty in the control room should always pay attention to the various signal lights on the simulation screen. If the batching warehouse sends out an empty or full warehouse signal, the relevant feeding personnel should be notified in time to operate the warehouse gate.
  • The staff should call up the required material formula according to the production arrangement, and operate the computer and its auxiliary devices correctly.
  • When operating the feeding device of the animal feed crusher machine and animal feed pellet mill machine, ensure that the main motor works under the rated current without clogging.
  • Various trace elements, vitamins, etc., are fed in proportionately from the additive inlet of the mixer for animal feed. Each batch of materials is mixed by the mixer for feed, and the input time is given by the control room when each batch of materials is first mixed. Put in the signal, put in in time.animal feed milling process animal feeds milling machines in kenya

Maintenance and repair of feed making machine

  • Carry out maintenance and maintenance in accordance with the requirements of the instruction manual of each equipment. If there is no special requirement, ZG-3 calcium-based lubricating oil is used for bearing lubricating oil, and HJ-60 mechanical oil is used for reducer lubricating oil. If the room temperature is lower than -10℃ in winter, HJ-20 mechanical oil is used.
  • The animal feed mill machines should be overhauled once in half a year and overhauled once in a year. During minor repairs, replace the lubricating oil, clean the bearings, and replace damaged parts.
  • Adjust the tightness of the belt in time. When the feed machine is running, the belt must not be severely slipped.
  • The vulnerable parts such as the hammer and sieve of the feed mill, the die and the pressure roller of the pelletizing system should be repaired, adjusted and replaced in time. The replacement, maintenance, and adjustment time depends on the productivity or product quality of the feed processing products. Generally, when the productivity is significantly reduced, and the pellet forming rate and surface quality are not up to the requirements, they should be adjusted or replaced in time.
  • After the hammer of the animal feed mill is worn, it should be used in reverse or U-turn, and the original hammer arrangement must be maintained when turning. When the four corners are worn and new hammers need to be replaced, each group of new hammers should be weighed. The weight difference of each group of hammers should not exceed 5g. When installing, it must be assembled according to the hammer arrangement to avoid the feed grinder strong vibration.
  • After the electronic scale has been used for half a year, its accuracy needs to be checked and calibrated.
  • After each shift, bean cake powder should be used to flush out the residue in the die hole in the cavity of the feed pelletizing machine.
  • The computer control room is always kept clean and quiet.
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Introduction of RICHI
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Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

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In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

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RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

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We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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