RICHI is a feed machine manufacturer from China. We are a manufacturer, not a middleman. We provide all kinds of complete sets of feed machinery and feed machinery solutions for feed mills and farms of all sizes, and have successfully exported to Russia, Britain, Poland, the United States, Belgium, South Africa, Uzbekistan, Algeria, Saudi Arabia, UAE, New Zealand, Singapore, Ethiopia, Kenya, Kazakhstan, Afghanistan, etc.,110 countries and regions.Get Price & Support
As the name suggests, "feed machine" is equipment for processing feed. Feed machinery is generally used in large, medium and small feed mills and farms, we can also refer to feed machine as feed factory machine, feed mill equipments. In fact, this should be a relatively macro concept. The term covers all equipment involved in feed processing, such as the main feed equipment: feed grinder, feed mixing equipment, feed pelletizer, feed cooler, feed sieving machine, feed packer; and auxiliary equipment: grease adding equipment, conveying equipment, cleaning equipment, iron removal equipment, etc.
These production equipments can be called feed machine. However, some customers equate the term "feed machine" with a feed pellet mill, which is a device that directly processes feed pellets. If you are sure that what you want to buy is feed pellet maker, please click animal feed pellet making machine for details. In the following content, we will show you the product information of feed processing equipment in detail.
If divided according to types, feed can be divided into roughage, green feed, energy feed, protein feed and so on. However, in the field of feed processing today, what we often say about feed mainly refers to the nutritional needs of animals in different growth stages, different physiological requirements, and different production uses, as well as experiments and research based on the evaluation of the nutritional value of feed. Compound feed is produced by mixing a variety of materials from different sources evenly in a certain proportion and producing feeds according to the prescribed technological process and scientific formula.
The feed is designed and produced according to scientific experiments and verified by practice. It concentrates the research results of animal nutrition and feed science, and can evenly mix various components (raw materials) together, so as to ensure the stability and consistency of the effective ingredients, improve the nutritional value and economic benefits of feed.
Feed is classified by shape:
Powder feed, pellet feed, broken feed, extruded feed, flat feed, liquid feed, floating feed, block feed. Today we will talk about the most widely used pellet feed.
Today, the feed industry has established a complete industrial system, and the feed factory has a complete feed processing technology. The main process of feed production technology is: raw material preparation-crushing-ingredients-mixing-pelleting-cooling-screening-packing-finished product. (This is only a standard process, and some customers have special processes and requirements.)
Through these main processes, feed raw materials are processed into finished feed products. For a long period of time in the future, this processing procedure will not change much, but the processing method of each procedure, the feed equipment used and the processing quality, etc., are continuously improved.
If the type and purpose of the feed are different, the corresponding processing technology is also different. The following only takes the most common types of pellet feed as an example to introduce several mainstream animal feed production technologies.
The variety of RICHI feed machinery products is increasing, and the product structure is becoming more and more perfect. It has developed from single production and unloading to feed production equipment of multiple varieties, multiple series and different process links. It can not only produce feed crushing equipment, feed batching equipment, feed mixing equipment, feed pelletizing equipment, puffing equipment and microcomputer control equipment, but also develop from a single machine to a complete set of feed equipment, from the production of compound pellet feed processing equipment to the production of concentrated feed, premix equipment, resource development equipment.
So what equipment is needed to process feed in feed mills or farms?
The function of the cleaning equipment: If the impurities in the feed ingredients are not removed in advance, it will not only affect the growth of livestock and poultry, but also easily damage the feed machinery during the feed processing and affect production. These feed machines are used to clean up rocks, mud, linen pieces, hemp rope and metal impurities in the raw materials.
Mainly used for cleaning granular raw materials, it has the advantages of high output, low dynamic consumption, high efficiency, stable operation, simple and compact structure, easy installation, convenient replacement of the screen surface, etc.Get Latest Price
It is mainly used for the initial cleaning of powdery raw materials, to ensure the normal operation of downstream equipment and conveying; it can also be used for sieving, crushing or removing lumpy materials after mixing by the mixer to ensure the quality of mixing.Get Latest Price
|Model||SCY63 (pellet)||SCY63 (pellet)||SCY80*2 (pellet)||SCY100 (pellet)||SCQZ60*50*100 (powder)||SCQZ90*80*110 (powder)|
Conveying equipment is an indispensable and important mechanical feed equipment in the modern feed industry. The correct selection and use of conveying machinery can reduce labor, increase output, ensure smooth processes, and reduce losses and dust, which is of great significance.
Bucket elevator is a vertical conveying equipment used to vertically lift powder or granular materials. Features: The installation area is small, the lifting height and the conveying capacity are large; it has good sealing performance; the power consumption is small, but it is prone to plugging failures when overloaded, and the hopper is easy to wear.Get Latest Price
The scraper machine is a continuous conveying machine that uses a chain as a flexible traction member and uses a scraper to push materials. It is used to convey powder, small granules and small blocks and other bulk materials.Get Latest Price
Screw conveyor is a kind of conveying equipment that uses the rotation of spiral blades to push materials to move along the trough. Application range: Suitable for conveying powder, granular and small pieces of materials, but not for conveying large pieces of materials that are very abrasive, easy to break or easy to stick into blocks.Get Latest Price
|TDTG Series Bucket Elevator Model||TDTG36/18||TDTG36/23||TDTG36/28||TDTG40/23||TDTG50/28||TDTG63/28|
|TLSS Series Screw Conveyor Model||TLSS16||TLSS20||TLSS25||TLSS32||TLSS40|
|TGSS Series Scraper Conveyor||Capacity(t/h)||Scraper chain speed||Conveying distance (m)|
The function of the dust removal equipment is to recover useful materials from the air flow in the production process, purify the dust-containing gas, and protect the environment of the feed factory.
As for the magnetic separation equipment, because the feed materials go through many links from the feed processing plant in the production area, they are often mixed with various metal objects such as nails, screws, washers, etc. These metals are not removed in advance. As the raw materials enter the high-speed machine, they will serious damage to machine parts, and even ginseng casualties.
These impurities, if mixed into finished feed products, will also hinder the raising of animal. Therefore, the task of magnetic separation is to remove metal impurities in raw materials and finished products to ensure safe production and product quality.
|Model TCTX Series||TCTX20 Permanent Magnet Sleeve||TCTX25 Permanent Magnet Sleeve||TCTX30 Permanent Magnet Sleeve|
|Capacity for pellet||30t/h||40t/h||60t/h|
|Capacity for powder||20t/h||30t/h||40t/h|
The milling machine for power feed is one of the main feed equipment for animal feed production, the purpose is to crush the raw materials again, which is beneficial to the uniformity of the next process; the physical properties of the same feed materials are different, and the difficulty of crushing them is different. If the moisture content is too high, the toughness of the material will increase, which will lead to an increase in energy consumption and a decrease in output of the feed hammer mill. Raw materials with high moisture content are more likely to block the sieve holes, resulting in a decrease in output.
Animal feed grinder machine price: 5300-35000 USD
What is feed mixer machine? It is the main feed machine used in the mixing section. The mixing process is a key process for uniformly mixing various materials after compounding. It is an important link to ensure the quality of compound feed and improve the effect of feed. Practice has proved that if the various feed components in the compound feed are not uniformly mixed, it will obviously affect the growth and development of livestock and poultry.
If the feed is not mixed uniformly, the work done by the quality assurance system before the mixing process will lose much practical significance. Common feed mixers include cattle feed mixer machine, poultry feed mixer machine, pig feed mixer, fish feed mixing equipment, etc.
Animal feed mixer machine price: 2800-36500 USD
|Material quality||carbon steel||Stainless steel||carbon steel||Stainless steel||carbon steel||carbon steel||carbon steel||carbon steel||carbon steel|
What is feed pellet machine? The mixed powdered feed is pelletized, which can improve the nutrition and edible quality of the feed to varying degrees. Pelleting is not only suitable for livestock and poultry feed, but also suitable for aquatic products and special feeds. Due to the different varieties and components of feed ingredients and the different scales of finished products, there are also different requirements for the performance and structural parameters of the feed pelleting equipment.
The animal feed pellet mills used in feed mills and medium and large farms are mainly ring die feed pellet making machines. The performance evaluation of the type selection is mainly based on the rationality of the structural design, the ease of operation, the selection of structural parameters, the processing methods, and the manufacturing level.
The selection of parts and materials, purchase channels and control functions are comprehensively considered. Common feed pelletizers include poultry feed pellet machine, fish pellet making machine, cattle feed pellet making machine, pig pellet feed maker machine, alfalfa pellet machine, etc. If you are producing high-end aquatic feed, you can also choose an feed extruder, but the cost is Higher.
Animal feed pellet maker price: 7000-100000 USD
|Model||Capacity(TPH)||Main Motor Power(kw)||Feeder Motor Power(kw)||Conditioner Power(kw)||Dia.of Feed Pellet Mill Die(mm)||Final Pellet(mm)|
The function of pellet plant cooler: In the process of feed pelleting, the material is quenched and tempered by high-temperature steam, and at the same time, the material is strongly squeezed, so that the pellet exit temperature reaches 70-90°C and the moisture content reaches 14-16%.
In this case, the particles are soft and fragile, and mildew will occur in storage. Therefore, the pellets must be cooled first to remove moisture and heat in time, which increases the hardness of the pellets and facilitates storage.
Animal feed pellet cooling machine price: 4000-20000 USD
The function of feed pellet crumbler: Various animals and unwanted growth stages have different requirements for the size of pellet feed. If small pellet feed is directly suppressed, the output will be small and the power consumption will be large, which is very uneconomical.
Therefore, after the large pellet feed is crumbled, the finished product with the pellet size can be obtained through the classification sieve, so that the purpose of increasing output and reducing power consumption can be achieved.
|Model SSLG Series Pellet Crumbler||SSLG15X80||SSLG15X100||SSLG15X120||SSLG15X150||SSLG20X170||SSLG20X140||SSLG20X170b|
The pellet rotary grading screen is the last step of the feed granulation process. After the powder is pressed into shape or the pellet feed is crumbled, it needs to pass through a grading sieve to extract qualified products, and the unqualified sieve is sifted out and re-granulated, while the oversized pellets are returned to be crumbled again.
Feed screening machine price: 2000-10000 USD
|Model SFJH Series Rota-shake Sifter||SFJH80*1c||SFJH80*2c||SFJH100*1c||SFJH100*2c||SFJH125*2c||SFJH125*3c||SFJH150*2c|
After cooling and sieving, the processed finished feed can be packed into storage. Automatic feed packing machine integrates quantitative measurement and production data statistics functions. When combined with RICHI's auxiliary products, it can realize functions such as quantitative filling, production date coding, automatic sealing, and edge-folding sealing.
Automatic feed packaging machine price: 5000-10000 USD
|Precision||static±0.1% dynamic±0.2%||static±0.1% dynamic±0.2%||static±0.1% dynamic±0.2%||static±0.1% dynamic±0.2%||static±0.1% dynamic±0.2%|
|Air Source||0.4-0.6MPa 1.5m3/h||0.4-0.6MPa 1.5m3/h||0.4-0.6MPa 1.5m3/h||0.4-0.6MPa 1.5m3/h||0.4-0.6MPa 1.5m3/h|
From planning site to design drawings, from technical training to installation and commissioning; from feed mills worth millions of dollars to feed equipment accessories that seem insignificant, no matter where you are, you only need a phone call or an email , In a relatively short period of time, you will get our response and help.
The selection of feed equipment is based on real customer needs. We will select feed machine and customized feed production lines for customers based on objective factors such as feed types, feed output, processing technology, project sites, and customer local regulations.
And reasonable feed production line design can reduce production costs, so that every power loss, equipment and labor input can be converted into economic benefits. According to the characteristics of different feeds, we customize very economical and practical feed manufacturing plant configurations for customers. At present, our animal feed machinery and feed mill engineerings have been exported to more than 110 countries and regions, and is well recognized by global customers.
Capacity: 10-12 tons per hour
Feed type: cattle pellet feed
Application type: large cattle farm
Complete set of automatic cattle feed machine price: FOB $250000-700000 USD
Feed machinery in this project: chaff cutter machine for dairy farm, cattle feed feed grinders, cattle feed mixer, cattle feed pellet making machine, cooling machine, screening machine, automatic packing machine and other equipment.Get Latest Price
Feed type: poultry pellet feed
Application type: poultry feed mill
Whole set poultry feed machine quotation: FOB $250000-600000 USD
Feed mill machine in this project: poultry feed grinder machine, horizontal poultry feed mixing machine, ring die poultry feed pellet machine, cooler machine, screening machine, automatic packing machine and other equipment.Get Latest Price
Capacity: 10 tons per hour
Feed type: cow pellet feed
Application type: cattle feed plant
Complete set of cow feed making machine price: FOB $150000-300000 USD
Machinery needed in this feed plant: grass cutting machine for cow feed, cattle feed hammer mill grinders, cattle feed mixer, cattle feed pellet machine, cooling machine, screening machine, automatic packing machine and other equipment.Get Latest Price
Capacity: 1 ton per hour
Feed type: fish pellet feed
Application type: large fish feed farm
Complete set of floating fish feed machine price: FOB price start with 100000 USD
Floating feed machine needed in this feed project: high strength fish feed hammer mill machine, fish feed mixer machine, fish feed pellet machine, bulking machine, baking oven, spraying equipment, packing machine and other auxiliary equipment.Get Latest Price
Feed type: broiler pellet feed
Application type: chicken feed mill
Whole set chicken feed machine price: FOB $150000-300000 USD
Chicken feed machine in this project: chicken feed grinder machine, horizontal chicken feed mixing equipment, chicken feed pellet making machine, cooler machine, screening machine, pellet crumbler, automatic packing machine and other equipment.Get Latest Price
Capacity: 3-5 tons per hour
Feed type: cattle and sheep pellet feed
Application type: farm use
Complete set of animal feed production machine price: FOB $50000-120000 USD
Feed machinery needed in this feed production project: animal grass cutting machine price, farm feed grinder, double ribbon type animal feed mixer machine, animal feed pelleting machine with side feeder, galvanized storage silos with two different volume, and other equipment.Get Latest Price
Feed type: broiler pellet feed
Application type: small chicken feed mill
Whole set chicken feed machine price: FOB $50000-120000 USD
Chicken feed manufacturing machine in this project: chicken feed grinder mixer, chicken feed pellet maker, cooler machine, screening machine, broiler pellet crumbler, bagging machine and other equipment.Get Latest Price
Feed type: chicken powder feed
Application type: laying hen feed mill
Whole set poultry feed machine low price: FOB $30000-100000 USD
Chicken feed making machine in this project: chicken feed grinding machine, chicken feed mixer machine, cooling machine, screen machine, auto packing machine and other subsidiary equipment.Get Latest Price
Feed type: fish and chicken feed pellet
Application type: farm use
Complete set of floating fish feed machine and chicken feed machine cost: FOB $10000-100000 USD
Feed equipment in this project: feed hammer mill, feed mixer machin, fish feed extruder machine, hen feed pellet making machine, pellet cooler, vibrating shifter, automatic packing machine and other auxiliary equipment.Get Latest Price
Capacity: 15-16 tons per hour
Feed type: cattle and chicken pellet feed
Application type: animal feed mill factory
How much is feed mill machine in this project: FOB $150000-300000 USD
Feed machinery needed in this feed plant: cow grass cutting machine, feed chopper machine, cattle feed hammer mill crushers, animal feed mixing machine, cattle feed pellet mill, chicken feed pellet milling machine, cooling machine, screening machine, automatic packing machine and other equipment.Get Latest Price
How much is feed machine? This is a very broad question, even if your question is "animal feed making machine price", "floating feed machine price", "poultry farm feed machine price", "small fish feed machine price", "Cost of feed machine for home use", etc.
As shown in the above content, there are many types of feed equipment. When consulting, you can clearly express the name of the specific feed equipment, whether the feed equipment you want to buy is used for crushing raw materials, or for pelleting, or a feed mixer used in the mixing section, etc.
The price of different types of feed machine is of course different, even if it is the same type of equipment, even if the output is the same, we can also customize the equipment according to the actual process requirements of customers. Therefore, if you have any questions, you are welcome to consult us directly online or email us. We will send you an accurate feed machine price list after understanding your needs.
What is fish feed making machine? As the name suggests, it is equipment for processing fish feed. Whether it is a mini floating fish feed machine, sinking fish feed machine, fish feed pellet extruder, fish feed pellet machine, these equipment belong to the category of fish feed machinery.
But if you are only for household use, a fish feed pellet maker or fish feed extruder machine can meet the demand. If you want to build a production line, you also need to configure crushers, mixers, coolers, grease addition equipment, crushers and other equipment . The fish feed processing technology and equipment are as follows:
(1) Fish feed production line process flow(with fish feed pellet machine):
(2) Fish feed plant process flow (with fish feed extruder machine):
Fish feed machine where to buy? At present, our fish feed equipment has been exported to the United Kingdom, Ukraine, Nigeria, Uzbekistan, Botswana, Cote d'Ivorie, Ecuador, Bolivia, Puerto Rico, Russia, etc. Of course, the types of processed fish feed will be It affects the selection of feed equipment. If you have any questions, you can directly contact Richi Machinery for consultation.
Cooling is to maintain good storage performance of the product after granulation, and it is an indispensable procedure after granulation. For a long time, cross-flow cooling has been adopted for cooling after granulation. The counter-flow cooler that has recently appeared is a model with a more reasonable cooling principle, because the convection heat exchange system is the most complete and reasonable. The pellet cooling machine was quickly promoted as soon as it appeared.
The cooling effect of this feed cooler machine can be 3℃ lower than room temperature, and the cooling effect is extremely ideal. The selection of this machine, because the models produced by each factory are similar, so pay attention to the manufacturing quality, materials and accessories, such as: how the automatic control effect of the feeding and discharging linkage mechanism is, and whether the main part is made of stainless steel.
In addition, the output selection can not only use large-size models, but also increase the output after stacking two machines, which has a great effect on the selection and use of fans and separators. The suction pipe should be made of stainless steel sheet, otherwise the service life will be greatly affected in the presence of water vapor, and attention should be paid to it, otherwise it is impossible to obtain the most ideal use effect.
Crumbled pellets can save power consumption and improve the digestion and absorption rate of livestock and poultry. At present, almost all crumblers use roller crushers, and their performance is mainly evaluated by the rationality of the crumbler machine's structure, structural parameters, process parameters, and processing level. The roll diameter is large and the pressure is large, and it is easy to break.
There are two types of roller tooth profile, one is the crossed helical teeth, and the front-to-front is suitable, the number of teeth should not be too much, which reduces the powder yield; the second is the combination of straight and helical teeth, the disposal rate is also relatively small, but the two types of tooth profile arrangements can meet the requirements of use, and the powder extraction rate should be controlled within 3%.
But starting from actual use, it is very important to adjust the distance between the two rollers. Otherwise, when the distance between the two rollers is not equal, the product will be uneven. You can set a ruler at the adjustment handwheel for easy operation.
In addition, attention must be paid to the inlet size of the animal feed pellet making machine when selecting the model, and it must be completely consistent with the outlet of the feed cooler, otherwise the powder output rate will be increased.
After the crumbled pellet is classified, the powder part is removed to ensure that the material has pure small pellets to achieve the best feeding effect. The existing classifying screens mainly include vibrating classifying screens and rotary vibrating screens, both of which can achieve better results. The vibrating grading screen should adjust the amplitude of the screen body according to the nature and flow of the material to achieve the best effect.
Rotary vibrating screen has better classification effect due to the long screen surface distance, and it is also one of the commonly used equipment. In short, these two types of models can meet the requirements of use, and the classification efficiency can reach 98% to 99% or more.
Maturation is a process set to improve the gelatinization degree of feed, improve the water resistance of pellet feed, and also improve the pelleting performance and eating quality. The maturation process is still in its infancy.
At present, the post-curing process uses a curing stabilizer with a steam adding system and a jacket heat preservation device to keep the material temperature at 80oC～90oC, and the particles can be kept in the machine for 20～40min (adjustable) to make the starch paste in the granules,it can form a network structure, which can meet the requirement of water resistance of more than 6min.
The working principle of the extrusion expander is very similar to that of the extruder, mainly because the structural parameters and process parameters are quite different. For example, the screw compression ratio is 1.05～1.2:1, the extrusion chamber is stable at 120oC～130oC, and the working pressure in the extrusion chamber is 9.8×10-5～4.9×10-6Pa.
The damage rate of harmful factors is above 80% to 90%, and the gelatinization degree of starch is 85% to 90%. In addition, whether the material of the screw and screw sleeve is alloy steel, whether the processing method is reasonable and advanced, and the performance after heat treatment, these parameters have a direct relationship with the use effect, which cannot be ignored and must be understood.
In fact, almost all feed processing equipment needs to be cleaned after a period of use, some need to be cleaned outside, and some need to be cleaned both inside and outside. What we are talking about here is the part that can affect the quality of the product, which is mainly concentrated inside the feed making equipment. The inside of the equipment is usually invisible to people, so they don't know what's inside, and they are often overlooked if they don't pay attention to inspection.
If the animal feed production management department does not have a practical clean-up plan and unremitting supervision and implementation, the feed machine clean-up work will often be anticlimactic. It is understood that some companies do not even know how to clean the equipment because they do not have professional management personnel. Today RICHI is here to talk to you briefly about this issue.
(1) Cleaning of the feed mixer machine
After a period of use, the inside of the feed mixer will build up a layer of material. If the oil content is high, a thick layer of material will often accumulate after one shift. In addition to the oil injection device, the inside of the mixer has liquid anti-mold Agent spray head, liquid methionine spray head, so material will accumulate on the inner wall of the mixer, beside the nozzle, on the shaft and blades, and on the opening and closing door.
Therefore, the general feed factory cleans up after the end of the shift, turns off the power before cleaning, and the cleaner locks the knife by himself, puts the key in his pocket, and sticks specially made tools to the inner wall, nozzles, and paddles. The material layer on the leaf and shaft is scraped off. After cleaning, open the door of the mixer and clean the door and sealing ring. The materials that are cleaned up on the day can be returned according to the quality control requirements.
If the time is too long, the materials with peculiar smell and mildew cannot be returned to the machine and be discarded. Some mixers are relatively large and require people to enter to clean them. At this time, the safety work is particularly important. In addition to locking, it must be supervised by a special person. After cleaning, the person who enters the mixer is responsible for opening the lock of the power box door.
Animal feed mixer equipment cleaning frequency: It is advisable to clean up once every 1-3 days.
(2) Granulation system cleaning
The feed pelletizing system is composed of a feed granulator, a cooler, a feed hammer mill crusher and a grading screen. Among them, the conditioner part and the granulation chamber part of the animal feed pelleting machine need to be cleaned most carefully.
Because the steam enters the above feed pellet machine parts and acts on the feed, it will increase the moisture, heat and viscosity of the feed, and it will easily adhere to the inner wall, shaft, and blades of the conditioner. The structure of the granulating cavity is complicated, and there is accumulation of material in almost every place.
In order to ensure product quality, I think it is appropriate to clean up once a week to half a month. If the machine is shut down for a long time, it should be opened and cleaned to prevent the sticky feed from becoming mildewed. The pelleting cavity should be cleaned thoroughly after the oil feed is finished at the end of each shift. During the variety adjustment, if the two varieties are cross-contaminated, they must be cleaned up.
After making the next variety. After the granulation is finished, wait for the cooler to be emptied, and one person enters through the inlet hole, and cleans the residues on the four corners and the sieve plate with wooden sticks and other tools, and wipes the four walls; remove the dust and accumulation on the leveler and the glass. The material is completely removed.
(3) Cleaning of permanent magnet cylinder
The permanent magnet cylinder is de-magnetic material, such as iron. Iron filings have an impact on feed varieties and are harmful to feed equipment. Failure to clean up in time may cause damage to the feed equipment, and may also affect the passability of the feed and cause blockage. It is recommended to clean up after each shift. The impurities removed from the permanent magnet cylinder shall be treated as waste.
(4) Cleaning of feed cleaning machine
The pre-cleaner sieve, finished product inspection sieve, and grading sieve are all used for cleaning, removing impurities, and grading, and are easy to block. Especially for the initial cleaning screen, when the amount of impurities is large, it is easier to block and needs to be cleaned in time.
Generally, open the above-mentioned sieve at the end of each shift to clean up the rope, impurities, and lumps inside, and keep the sieve room clean and the screen holes are not blocked. The cleaned-up materials will be dealt with according to the actual situation, and some of them can be used.
(5) Cleaning of pulse bag filter and cyclone dust collector
Pulse bag dust collector and cyclone dust collector are equipment for collecting dust. The dust is adsorbed on the surface of the bag or transported to the silo or bag with the air shutter. After a long period of operation, a thick layer of dust will accumulate on the inner or outer wall of the bag. (Insufficient pulse or more serious failure), it is recommended to open the door after the end of each shift and clean it with wooden sticks and compressed air.
The cyclone dust collector is not easy to open. Check the glass observation hole every day to see if it is blocked and if the air shutter does not rotate. If the above problems occur, they need to be dealt with in time. After the accumulated material is cleaned up, use a rubber hammer to tap the brakes and cones. Body, shake down the material on the inner wall of the backlog.
Under normal circumstances, the dust in the Chakelong can be used, and must be scrapped if it is moldy and deteriorated.
(6) Silo processing
Silo, including cylindrical steel silo, chamber bulk silo, smashing silo, batching silo, silo to be granulated, finished product silo, buffer silo, etc., are storage equipment for storing a certain amount of raw materials, all of the above silos need to be cleaned , But depending on the materials and frequency of use, the cleaning requirements are also different.
Cylindrical steel silo, house-type silo, bulk silo, generally store granular raw materials such as corn, wheat, soybean meal, etc., before using the new silo, it is necessary to enter the silo to connect the steel plate and the cement foundation or the screws left on the ground. Sweep the mixed strips, cement blocks, etc., clean up the garbage and other debris between the discharge port and the scraper, and then wash them with rice chaff and corn until they are clean and free of debris before they can be stored.
During use, empty the warehouse regularly, enter the warehouse to check whether the cylindrical warehouse is leaking, clean up dead corner materials, agglomerated materials, and moldy materials, clean them up, and then load new materials. It is advisable to clean up once every 1-2 months.
The warehouse to be crushed, the batching warehouse, the warehouse to be granulated, and the finished product warehouse are generally inside the workshop. Most of them are assembled by welding steel plates. The square shape is mostly. Therefore, the corners, the upper part of the cone, the upper side of the angle iron, and the rivets Some silos have more dead corners.
This part of the material does not flow for a long time and sticks to the wall of the silo. Some factories use high-moisture raw materials. After crushing, the hot air gathers on the top of the silo and absorbs the material in the silo. Dust is often thick and difficult to be found. It is only noticeable when it becomes moldy and falls into a silo.
The above-mentioned silos must be checked frequently, and the empty silos should be cleaned when necessary. After the empty silos are cleaned, it is recommended to use a compressed air machine to tie the bamboo poles or other poles that can be sleeved and blow away the residual material everywhere with compressed air, and then turn on the scraper or The auger cleans the remaining materials, and then washes the warehouse with fresh raw materials. The cleaned materials and the washed warehouse materials can be used according to the quality control opinions.
(7) Cleaning of conveying equipment
There will normally be some accumulation of material in the base of the hoist. The base of the self-cleaning hoist will have a lot less material, and the square-shaped base will have a lot of material, so it should be cleaned every once in a while. It is recommended that the corn and wheat raw grain elevators be cleaned every week. Clean up once, the powdery raw materials are cleaned once a day, and the products that cannot be cross-contaminated are cleaned every time the product is changed.
The bottom of the horizontal and vertical conveying equipment and the pipe wall have dirty materials, but the materials in the normal use of the above equipment are flowing inside, and only the two ends will not flow. The cleaning interval can be longer, and the cleaning is once a month.
During normal refueling, it can be cleaned by the method of washing the warehouse, or it can be processed in the form of head and tail material. The accumulation of material on the pipe wall can be shaken with a rubber hammer or blown down with compressed air.
(8) Feeding port cleaning
At the end of feeding, the raw materials should be cleaned up, and all of them should go to the next process. The materials sticking to the feeding fence, the pipe wall, and the inside of the weighing hopper should be cleaned at regular intervals. It is best to clean it once a day, at least once every 3 days.
(9) Cleaning of liquid adding equipment
Oil tanks, molasses, liquid antifungal agent, and its attached spray pipes, pump filters, nozzles, etc. should be cleaned regularly. Oil, molasses, liquid methionine and other raw materials are relatively easy to deteriorate, so they must be cleaned once within a certain period of time. It is very important to formulate a complete cleaning plan based on the characteristics of these raw materials, weather, storage conditions and other factors that affect the extent of these raw materials.
It is recommended that liquids, tanks, pipes, and pumps are cleaned every three months in the first and fourth quarters. Clean up every 1-2 months in the third quarter. It is relatively difficult to clean the oil tank. If necessary, it should be cleaned with hot water, detergent, and caustic soda. The molasses, liquid methionine, and liquid anti-mold agent can basically be cleaned. The cleaned equipment should be drained of cleaning fluid and dried before use.
(10) Cleaning up other equipment places in the feed factory
The feed factory is full of dust, and each equipment may stick to dust, raw material dust, oil, water and other substances.
Therefore, the equipment not listed in this article does not need to be cleaned, such as the grinder, which also needs to be cleaned regularly. In addition, dust and powder on the floor, walls, and windows of the feed factory affect the quality of the product, and will be brought to the feed factory if you are not careful. Therefore, the cleaning of the site is also very important.
From the above, the feed machine in the production of the feed factory basically needs to be cleaned. RICHI lists most of the equipment here, highlighting the necessity of cleaning these equipment and the conventional cleaning methods. However, in actual work, due to problems in the arrangement, many equipment were not cleaned up in time, resulting in unstable product quality, continuous complaints, and very difficult to find the cause.
Therefore, enterprises must pay attention to this issue and require the cooperation of the production department to formulate a practical equipment clean-up plan, track the clean-up process, make a clean-up record, implement the equipment clean-up work in practice, and produce qualified products with stable quality.
(1) Before driving, the feed machine operator of each post shall check the feed machine.
(2)The feed mill machine operator should master the daily production schedule and the storage of main and auxiliary materials in order to schedule production.
(3)Operation sequence of feed machine
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service