Waste tire pellet machine, also known as waste tire rubber pellet machine, waste tire textile cord pellet machine, is a combination of two processes of tire decomposition and crushing to process waste tires into pellets. Rubber waste tire pellets are mainly produced through the processing and production of various waste rubber including waste rubber, tourist shoe soles, scraps, cable skins, rubber scraps, car cushion belts, car tires and other waste rubber raw materials.
Waste tire pellet machine, also known as waste tire rubber pellet machine, waste tire textile cord pellet machine, is a combination of two processes of tire decomposition and crushing to process waste tires into pellets. Rubber pellets have extremely high utilization value and rich profits. They are widely used in rubber floor tiles factory, recycled rubber plants, and waterproof coils factory, rubber runway factory, rubber products factory, etc., this waste tire pelleting equipment can be tested on the spot to provide sales.
There are two types of black rubber pellets and colored rubber pellets. The colored rubber pellets are divided into green rubber pellets, red rubber pellets, blue rubber pellets, white rubber pellets, brown rubber pellets, yellow rubber pellets and other colored rubber pellets.
Anti-aging, long life and easy maintenance. The special black rubber particles are long and easy to maintain. The various types of plastic courts paved are generally up to the standard after testing. The specifications are 1 to 2 mm and 2 to 4 mm, etc., using pollution-free waste rubber raw materials, processed with special equipment for manufacturing rubber particles.
Multi-sided and multi-faceted irregular rubber particles are suitable for mixing and matching. The specification and grading standards, the content of impurities such as fiber and dust are controlled within 1%, and the resin, curing agent and other raw materials for paving all kinds of plastic stadiums are blended and bonded with good firmness.
The product made of this special rubber granule has moderate elasticity, moderate virtuality and solidity, beautiful appearance, conforms to national standards, moderate elasticity, non-slip, good water permeability, abrasion resistance, flame retardant, non-toxic, non-radiation, anti-aging, and longevity.
With the rapid economic development of various countries and the improvement of people's living standards, the demand for rubber pellets in various countries will gradually increase, and the scrap tire rubber pellet market in many countries will develop rapidly.
Therefore, understand the research and development direction of rubber pellet production technology at home and abroad, Equipment, technology and trends are very important for rubber pellets to improve product technical specifications and improve market competitiveness.
At present, many countries also attach great importance to and pay attention to the development trend of rubber granules. For this reason, some countries have established rubber pellets associations and some preferential policies to help and support the expansion and development of some rubber waste tire pellet factories.
In terms of rubber pellets export, countries have also adopted a large number of measures have been taken for sales. The rapid development of rubber pellet production will surely boost the local economy and solve part of the employment problem. The development of rubber pellets will surely usher in one spring after another.
1. The main drive of waste tire rubber pellet machine adopts high-precision gear transmission, and the ring die adopts quick-release hoop type. The output is about 20% higher than that of belt drive type.
2. High quality imported bearings and oil seals are selected in the transmission part of the whole rubber granulator machine to ensure high efficiency, stability and low noise.
3. The waste tire pellet making machine adopts strengthen and lengthen hardening conditioner with large open door for cleaning.
4. The waste tire pellet mill adopts compensation snake spring coupling with advanced international level has novel structure, compact, safe and low fault performance.
5. Increase efficiency and high output. High degree of automation, strong applicability.
6. Frequency conversion feeding of the rubber pelletizer can be used to effectively prevent the uneven feeding caused by voltage instability.
Waste Tire Textile Cord Pellet Machine is the third step in the who tire recycling step. At this step, wire free mulch (10-20mm rubber ) is processed from rasper into the granulator, which grinds further into 1-5mm granules. The granules are rescreened and re-circulated until the desired size is reached. During the crumb rubber granulation process, 99.9% of the fiber is removed.
The working principle of MZLH series ring die rubber pelletizer: The crushed rubber material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.
Under the strong squeezing action of the ring die and the press roller, the material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed material is continuously discharged from the die hole in a columnar shape, and then cut into rubber pellets of the required length by the cutter, and then enters the next process.
|Capacity||300-400kg/h||500-700kg/h||1.0-1.2 t/h||2.0-2.5 t/h||2.5-4 t/h||3-4.5 t/h|
|Rubber Pellet Making Machine Price||10000-100000USD|
After feeding, batching, mixing, sealing and pressure mixing, granulating, cooling, and crushing, the rubber pellets are obtained. The organic waste gas generated is purified by plasma + high-energy photolysis and then discharged. This technology production process Mature, stable and reliable, the exhaust gas emission concentration and emission rate can meet the requirements after treatment.
The air outlet of the raw material warehouse is equipped with a pulse bag dust removal device. The dust collected by the pulse bag dust removal device falls to the feeding pit for recycling after vibration. The purified waste gas is discharged in the workshop without organization, and it is naturally diffused by the pulse bag filter. After the atmosphere is self-purified, the highest concentration outside the perimeter can be lower than the relevant requirements.
The rubber of tire has wear-resisting, anti-aging, waterproof and shock-absorbing characteristics, so the recycling of waste tires is mainly reflected in rubber pellets and rubber powder, which can be used in modified asphalt, waterproof materials, rubber floor tiles or rubber track.
Poland rubber pellet plant site
About the final customized design of Poland waste tires pellet production line:
Polish customers come to RICHI factory
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service