Sunflower seed shell pellet machine is a new type of biomass pellet machine with high efficiency and low consumption produced by richi machinery. Its raw materials are mainly sunflower seed husk, sunflower meal, sunflower plate, sunflower stalk, sunflower stem, etc.. It has the advantages of long life and easy operation.
Sunflower seed shell pellet machine is also called sunflower seed shell pellet mill, sunflower seed shell pellet forming machine. It is the solidification and forming equipment which processes sunflower seed shell, peanut shell, straw, forest harvesting residues and other various as biomass energy fuel materials into fuel blocks through dust removing, compression and shaping processes. After the suppression, the bulk fuel has small volume, high density, easy storage and transportation, and the unit area value of combustion will be increased by more than ten times. The sunflower seed shell pelletizer produced by Richi Machinery is also suitable for other raw materials, such as peanut shell pellets, walnut shell pellets, palm shell pellets, and so on. Our products have been sold to 113 countries and regions.
How to Make Sunflower Seed Shell into Pellets
Applied Materials: RICHI sunflower seed shell pellet making machine is suitable for pressing materials which are difficult to bond and form, such as sunflower seed shell, rice husk, peanut shell and other melons shell; tree branches, tree rod, etc. various kinds of wood bark waste; all kinds of crops straw; rubber, cement, slag and a variety of chemical raw materials.
The pressing roller adopts bevel wheel. The ends are in line with the mold plate and the outer ring line speed, which will not appear dislocation friction of wheel and the sunflower seed shell biomass pellet mill die to reduce the resistance, the kinetic energy loss and prolong the service life of the die, which is the significant difference with the similar compressed and pellet forming equipment.
The new automatic cooling technology: Effectively enhances the discharging speed, improves the capacity of 10%, prolongs the service life of the pellet machine ring die and reduces 20% of the production cost of particles.
The process of sunflower seed shell pellet press: crushed sunflower seed shell material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.
Under the strong squeezing action of the ring die and the press roller, the sunflower seed shell material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed sunflower seed shell material is continuously discharged from the die hole in a columnar shape, and then cut into sunflower seed shell pellets of the required length by the cutter, and then enters the next process.
|Sunflower Seed Pellet Press Power||37KW||55KW||90KW||132KW||250KW||280KW|
|Capacity(wood sawdust,biomass)||300-400KG/H||500-700KG/H||1.0-1.2 T/H||2.0-2.5 T/H||2.5-4 T/H||3-4.5 T/H|
|Sunflower Pellet Mill Price||10000-100000USD|
1. Crushing process
This process is to crush the sunflower seeds hull into fibrous pieces in order to be better pelletized.
2. Pelletizing process
This process is to grind the fibrous piece to pellet with 6mm，8mm，10mm and 12mm size, which is the core part of the whole production line. Before pelletizing, it needs to pick out iron, stone etc. our company adopts the most advanced ring die sunflower seeds hull pellet machine to pelletize, which features minimum energy consumption, minimum wearing, maximum stress and wide application. What's more, it has lowest sensitivity to different materials.
3. Cooling process
The discharged pellets have the temperature of 70-90 degree, which is unable to be packed. The cooling machine will make the temperature reduce to minis or plus 5 degree with room temperature. And then the cooled pellets are packed. This process uses counterflow cooling machine, which features good dust cleaning and short cooling time.
4. Screening process
During pelletizing, cooling and conveying process there will produce some powder for collision. So it needs to use vibrant screening machine to separate the unqualified pellets to achieve the requirement of the packing.
5. Packing process
The final pellets need to be packed, and then sold to customers. It usually uses bags and tons bags. This process packs according to customer's requirement. The packing machine is automatic, which features large capacity, less labor and less packing cost.
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service
With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.
Check Items When Packing
Before packaging and shipment, the order tracking clerk checks the packaged items again with the packing list to avoid loss of items.
Sign the contract
Adopting international common standards for accurate design of product packaging, prevent product damage rate and the effective use of transport tools, which ensure the perfect delivery of products.
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