Animal Feed Hammer Mill

Applications Of Animal Feed Hammer Mill

RiChi animal feed hammer mill is ideal grinding equipment widely used in all sizes of feed plant, food processing enterprise, etc. The prominent characteristics like advanced design, mature technology, good durability and stable performance all make it welcome in crushing field.

The total amount of crushing processing in the world amounts to billions of tons every year. The crushing of feed ingredients is a very important part of animal feed processing in animal feed mills and poultry farms, cattle farms, stock farms, fish farms.

• The crushing can increase the large total surface area of ​​the raw material particles per unit mass, increase the solubility of feed nutrients in the animal digestive juice, and improve the digestibility of the animals.
• At the same time, the particle size of the crushed raw materials has a very important impact on the difficulty of the subsequent process and the quality of the finished product.
• Moreover, the size of the crushing particle size directly affects the production cost. When producing powdered compound feed, the power consumption of the crushing process accounts for 50% ~70% of the total power consumption.
• The smaller the pulverization particle size, the more beneficial to the digestion and absorption of animals, and the more beneficial to granulation, but at the same time the power consumption will increase accordingly.
  

The purpose and scope of application of the animal hammer mill

1. Dry feed: can crush chaff, belly, potato vine, peanut vine, straw, corn, bean straw, etc.;
2. Grain flour milling: rice, sweet potatoes, beans, wheat, jade, potatoes, etc., which can be used as a machine for milling machines;
3. Oil plant processing: powdered tea seeds, rapeseed, peanuts, tung kernels, cotton seeds, etc., which are used as equipment for oil presses;
4. Others: Animal feed hammer mill can also be used to crush wine-making materials such as Chinese herbal medicines (including gypsum), saddle grass, acorn seeds, crush paper (including recycled cement bags) and other construction materials, crush wood chips, bamboo chips, bamboo chips and other biological materials, and crush sulfur powder, carbon, lime calcium and other raw materials and chicken and duck feathers are processed into down and so on. It is a highly efficient and multi-purpose powder crushing machine.

Animal feed hammer mill can also be called hammer mill for corn, hammer mill for grain, hammer mill pulverizer, hammer mill crusher, hammer mill shredder, hammer mill feed grinder, hammer mill grinder, hammer mill herb grinder, etc. As a professional hammer mill manufacturer, we can provide customers with customized crusher processing services. Welcome to contact us to learn about hammer mill cost.

Technical Features Of Animal Feed Hammer Mill

1. Animal feed hammer mill is mainly used for grinding of raw materials in small and medium-sized animal and aquatic feed processing factories.
2. Animal feed hammer mill Adopts imported high quality SKF bearings, stable and durable performance, low working temperature.
3. Coarse grinding and fine grinding are both available, high accuracy.
4. A variety of animal feed hammer mill sieve sizes are available to choose to meet different customers requirements.
5. Animal feed hammer mill adopts direct transmission, scientific and reasonable hammer arrangement and hammer screen clearance ensure uniform fineness of the finished products.
6. The animal feed hammer mill machine adopts high-speed rotating blade, which can make good grinding fineness, high efficiency and low energy consumption.
7. The animal feed hammer mill uses high alloy wear-resistant hammer, more wear-resistant than ordinary hammer, and the service life of the hammer is increased.

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Working Principle Of Animal Feed Hammer Mill

Hammer mill how it works?

The working principle of the hammer type animal feed crusher is:

Feed the feed materials that need to be crushed from the feed port of the animal feed hammer mill crusher, and contact the hammer in the crushing chamber in a high-speed rotating state, and collide with it.

The materials are brought to the acceleration zone through the high-speed rotation of the hammer. The speed of the material particles is accelerated in an instant, and its speed is basically the same as the linear speed at the end of the hammer.

At the same time, the material particles in the crushing chamber are subjected to the centrifugal force of the hammer rotation to make them contact the screen surface and perform circular motions on it to form a "material-air circulation layer".

However, under the influence of the gravity of the material, most of the material is distributed at the bottom of the crushing chamber, that is, at the discharge port of the feed hammer mill pulverizer. A small part of the material will be distributed around the screen surface with the rotation of the hammer. The size requirements are then discharged through the hammer mill screen.

The material is crushed through the action of external force and destroys the cohesive force between the solid material molecules, causing the solid material to rupture, that is, the appearance size changes from large to small, and the surface area per unit mass is a process in which the specific surface area changes from small to large.

The main structural components of the animal feed hammer mill

• This animal feed hammer mill machine is composed of feed shaker, upper and lower body, rotor disc, sieve, fan, conveying pipe, powder outlet pipe and other parts;
• The main crushing components are: hammers, tooth plates, screens, etc. The crushed materials are quickly crushed by high-speed hammers and rubbing in the crushing chamber.

The animal feed hammer mill is classified according to the feeding method:

1. Tangential direction-feed is fed in the tangential direction from the crushing chamber, which has good versatility, not only crushing grains, but also crushing small pieces of bean cake, chopped stalks and pasture;
2. Axial-feed enters the crushing chamber from the main axis direction, which is suitable for crushing grains, but after installing the slices at the feed inlet, it can crush pastures, stems, etc.;
3. Warp direction-feed enters the crushing chamber from the top of the rotor. The rotor can be used in forward and reverse rotation, and the hammer can be replaced twice. It is mainly suitable for processing concentrated feed.

Installation and debugging of animal feed hammer mill

1. The animal feed hammer mill pulverizer should be installed on the cement base and steel frame during fixed operation, and can be installed with steel or wooden underframe during mobile operation;
2. The animal feed hammer mill crusher should select the power machine according to the specified supporting power and ensure its rated working speed. It is strictly forbidden.

Animal Feed Hammer Mill Price And Parameter

Tips for Choosing Animal Feed Hammer Mill

1. First, select the animal feed hammer mill crusher series that matches the hammer line speed according to the required thickness of the product; if the hammer line speed does not match, it will reduce the working efficiency of the animal feed hammer mill and even cause the animal feed hammer mill crusher to fail to work normally.

   Slow line speed will cause long crushing time, make materials pile up in the crushing chamber, cause sieving, reduce screening efficiency and sieving effect, increase hammer movement resistance, and cause the animal feed hammer mill crusher to work abnormally; too fast line speed will cause crushing uneven particle size and wasted power consumption;
   

2. Select the animal feed hammer mill crusher according to the output required by the scale of animal feed production: the size of the animal feed hammer mill crusher machine model determines the size of the output.

   According to the configuration of the crushing process, the output of the selected animal feed hammer mill grinder should be greater than 10% of the design output.

Ce Approval Animal Feed Hammer Mill For Sale Animal Feed Mills And Farms

Strong product research and development strength, top-level assembly technology, and superb production and construction team have won the long-term trust and support of customers for Richi Machinery.

It has established cooperative relations with many well-known group companies; our animal feed hammer mill grinder machine has been successful Export to Russia, the Netherlands, Poland, the United States, Canada, the United Kingdom, Slovakia, Estonia, Latvia, Australia, Egypt, Kenya, Kazakhstan, Afghanistan, Uzbekistan, Saudi Arabia, Angola, Algeria, Tanzania, Ethiopia, South Africa, Bolivia, Ecuador , Ecuador, Senegal, Senegal, Oman and many other countries and regions.

Different animal feed processing plants have different crusher configurations, the following is a list of animal feed hammer mill projects that we have exported in recent years, you can refer to which parameters of the animal feed hammer mill machines are required for different output

Instructions for use of animal feed hammer mill

Repair and replacement of screen mesh

The fineness of crushing is determined by the size of the sieve mesh. This kind of animal feed hammer mill grinder is equipped with screens with various apertures, which can be selected according to requirements. The animal feed hammer mill machine screens are made of thin steel or iron sheet punching.

When the animal feed hammer mill screens are worn or broken by foreign objects, if the damage area is not large, It can be repaired by riveting or soldering; if a large area is damaged, a new hammer mill screen should be replaced. When installing the screen, the burr side of the screen holes should be facing inward and the smooth side facing outwards.

The animal feed hammer mill screen and the screen frame should be tightly fitted. When the ring screen is installed, the overlap of the inner stubble should follow the direction of rotation. To prevent the material from getting stuck at the overlap.

Lubrication and replacement of bearings

The bearing should be cleaned after every 300 hours of operation of the animal feed hammer mill crusher. If the bearing is lubricated with oil, it is advisable to fill the gap of the bearing seat with 1/3 of the gap when adding new oil, and no more than 1/2 at most.

Only the cover is required before operation. Tighten the cover of the oil cup a little. When the bearing of the animal feed hammer mill is severely worn or damaged, it should be replaced in time, and attention should be paid to strengthen the lubrication.

If the tapered roller bearing is used, the axial distance of the bearing should be checked to keep it at 0.2-0.4 millimeter; the crushing rotor is a high-speed rotating part, and the hammer and other parts must be fixed firmly; during work, it is necessary to prevent metal, stones and other hard objects from entering the animal feed hammer mill machine to avoid damage accidents.

Hammer mill replacement hammers

Among the parts of the animal feed hammer mill grinder, the hammer is a vulnerable part of the hammer mill feed grinder, and it is also the main component that affects the crushing quality and productivity.

The hammer should be replaced in time after it is worn out. The animal feed crusher's hammer is a vulnerable part, and its wear should be checked frequently; when one corner of the hammer is worn to the point where there are no edges or corners, it can be turned or turned around.

However, the installation positions of the animal feed crusher's hammers cannot be replaced with each other, nor can they be replaced with new ones, so as not to affect the rotor's performance.

Hammer mill maintenance

1. Check the bearings regularly and replace the high-speed butter to ensure the normal operation of the animal feed hammer mill machine. Frequently check the wearing parts, and replace them in time if they are severely worn;

2. When using the animal feed hammer mill grinder, if you find that the spindle speed is gradually decreasing, you must adjust the motor downwards, so that the animal feed hammer mill machine can reach the specified speed.
   

   If abnormalities are found, stop the animal feed hammer mill machine for inspection. It is strictly forbidden for metal materials (Iron blocks, etc.) to flow into the animal feed hammer mill machine when it is turned on.

   After the work is over, the residual materials in all parts of the animal feed hammer mill machine must be cleaned. If the animal feed hammer mill machine is out of use for a long time, the machine must be wiped clean and covered with a tarp cloth.