1.The feeding system of animal pellet feed processing machine adopts stepless speed changing motor control, adjust speed conveniently and reliably. Could be equipped with microcomputer automatic control system adjusts feed-in quantity and throttle flow automatically,make pellet mill in the best working condition all the time.
2.Main engine drives with high precision gear,ring die in quick detaching encircling hoop type, output higher 20% than belt drive.
3.The complete animal pellet feed processing machine transmission parts include electric motor with Switzerland high quality bearing,ensure high-efficiency,stable and low noise drive.
4.The pellet feed processing machine has larger type strengthen feeding conditioner in entire stainless steel with frequency speed control,ensure the high quality of pellet feed.
Working Principle Of Feed Pellet Processing Machine
The pellet feed processing machine is mainly composed of a feeder, a conditioner, a pellet maker, an adjustment mechanism and a lubrication system. In the feed industry, the process of polymerizing and forming powdered feed materials or powdered feed through water, heat conditioning, mechanical compression and forced passage through the ring die hole is called pelleting. To study the particle mechanism of the ring die pellet feed processing machine is to study the process of pellet forming.
During the working process of the pellet feed processing machine, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as the quenched and tempered material enters the granulation chamber, the material begins to be taken into the working area, and the press roller uses the working area The effect of internal friction also begins to rotate clockwise. With the rotation of the die roll, the ingested material moves forward faster, and the squeezing force and the density of the material gradually increase.
When the squeezing force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole. Due to the continuous rotation of the die roll, the material is continuously squeezed into the ring die hole. Therefore, the material in the ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by a cutter to form pellet feed.
- Animal Feed Processing Machine can improve the digestibility of feed, and generally can increase the feed conversion rate by 10%;
- Animal Feed Processing Machine can ensure balanced nutrition and prevent picky eaters;
- Pellet Feed Processing Machine can avoid grading of feed during packaging, transportation, and feeding;
- By using pellet feed processing machine, the density of pellet feed is increased by 40-80% compared with powder feed, which reduces the storage and transportation volume, thereby reducing the storage and transportation costs;
- The pellets made by pellet feed processing machine have good fluidity and will not be arched during production, storage and feeding;
- Animal Feed Processing Machine can shorten the feeding time of livestock and poultry and increase the feed intake;
- The high temperature and high pressure in the animal feed processing machine can pelleting process help to eliminate Salmonella in the feed, which can cause gastrointestinal diseases and is harmful to animals and humans;
- Animal Feed Processing Machine can reduce loss and waste. The loss caused by wind blowing in the nourishment and feeding, and the waste caused by factors such as unclean eating during feeding, can generally reach 8-10%;
- The pellets made by pellet feed processing machine are easy for livestock and poultry to accept when the feed formula is changed (different formulas are required for different growth periods).
How To Reduce Energy Consumption And Cost Of Pellet Feed Processing Machine?
- The power consumption of the pellet feed processing machine accounts for about 30% of the total power consumption of the animal feed mill factory. The three key operating parameters of the feed pellet processing machine are effectively controlled to reduce the power consumption in the feed pellet production process and save power costs.
- Effectively control the amount of feed processing machine steam (in theory, the amount of steam used should be less than 5% of the total granulation) and steam quality (ensure granulation efficiency and pellet quality, reduce raw material loss), ensure the continuous production of the pellet feed processing machine, and finally Avoid wasting steam costs.
- Ensure the quality (warranty, service life, wear resistance, etc.) of the pellet feed processing machine ring die and other accessories to reduce the cost of use. Note that even if they are all stainless steel ring dies, the quality varies from manufacturer to manufacturer and requires careful evaluation.
- Reasonably control maintenance costs. The failure of the feed pellet processing machine should be mainly to prevent, supplemented by repair. Through the perfect routine maintenance process, the failure rate can be greatly reduced and the normal pellet production can be ensured.
- Speed up the upgrading of feed pellet processing machine. We should actively adopt feed pellet processing machines that can save energy, reduce consumption, and have low operating costs, especially for those animal feed mill plants and feed pellet processing machine that have been in operation for many years, with high energy consumption, low productivity, and poor safety performance. We should increase the intensity of technical transformation and reduce the overall cost of production.
- Pay attention to cultivating the ability of operators of feed pellet processing machine. The quality of the staff in the feed mill factory determines the cost and quality of the production process in the animal feed mill factory. Among them, the level of personnel operating level of the animal feed pellet processing machine directly affects the efficiency of the feed pellet processing machine and the cost of pellet feed processing.
RICHI series pellet feed processing machine and complete feed pelletizing projects cover all provinces, municipalities and autonomous regions in China, with business covering more than 100 countries and regions including Southeast Asia, the Middle East, Africa, Europe, Oceania, South America, and North America.
