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Complete Pellet Production Line For Sale
From Richi Machinery

We are best customized pellet line manufacturer, focusing on pelletization technology

  • Feed pellet production line for sale
  • Wood pellet production line for sale
  • Biomass pellet production line for sale
  • Organic fertilizer pellet production line for sale
  • Commercial pellet production line for sale
  • Industrial pellet production line for sale
  • Large pellet production line for sale
  • Small pellet production line for sale

The pellet production line is designed by RICHI based on its experience in the design, production, sales and service of the pelletization techniques industry for more than 20 years. It is designed for different materials, different pellet properties, and different customer needs, combined with the development of modern industrial technology. It is widely used in the processing of animal feed pellets, biomass pellets, wood pellets, organic fertilizer pellets, cat litter pellets, urban solid waste pellets, plastic pellets, and rubber tire pellets, etc.

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RICHI Customized pellet production line for sale

From raw materials to pellets, the processing of pellets requires various processes. Here, RICHI's solutions meet all types of pellet production lines. For general projects, we innovate and standardize, and build professions with standards; for customized pellet line projects, we actively communicate with customers and establish standards with professions.

Customized pellet production line for sale

Why need to build a pellet production line? Many people know the pellet making machine, but in most cases, the pellet machine is not used independently. It can only be used in conjunction with many equipment to maximize its effectiveness. Therefore, it is necessary to establish a special pellet production line to process the pellets.

The RICHI complete pellet production line is carefully designed according to the on-site survey of the production site and customer requirements, in line with the principle of "economical and practical". It has large output, low wear, low operating cost, and uniform pellet size of the finished product. It is mainly used in feed, biomass energy, and organic In the fields of fertilizer, urban solid waste and chemical industry, it can also process special products such as different specifications of cat litter pellets, PET plastic pellets, waste tire pellets, etc., which meets the processing needs of many fields and has a broad market.

Focus on the field of pelletization techniques:

Complete animal feed pellet production line for sale

The pellet feed has comprehensive nutrition, and the animals are not easy to be picky eaters, which reduces the separation of nutrients and ensures a balanced supply of nutrients every day. The reduced volume of pellet feed can shorten the feeding time and reduce the nutrient consumption of animals due to feeding activities; it is easy to feed and save labor. RICHI, one of professional feed line manufacturers from China, can supply pellet food production line solutions to well meet the feed pellet processing needs of various feed producers.

Complete animal feed pellet production line for sale Complete feed pellet production process

Complete feed pellet production process

Complete animal feed pellet production line for sale
  1. Receipt of raw materials
    Receipt of bulk materials If transported by bulk trucks or trains, dump trucks are used to weigh the materials and unload the materials to the unloading pit. Receipt of packaging materials: manual handling and mechanical reception. Receipt of liquid raw materials: bottled and poked can be directly transported and stored manually.
  2. Storage of raw materials
    There are many raw materials and materials in the feed, and various types of silos must be used. There are two types of silos and house-type silos in the feed pellet line.
  3. Cleaning of raw materials
    Impurities in feed ingredients not only affect the quality of feed products, but also directly affect feed processing equipment and personal safety. In severe cases, the entire equipment can be damaged and affect the smooth progress of feed production, so it should be removed in time.
  4. Crushing of raw materials
    The process flow of feed crushing is determined according to the required particle size, feed variety and other conditions. According to the number of times of raw material crushing, it can be divided into primary crushing process and cyclic crushing process or secondary crushing process. According to the combination with the batching process, it can be divided into a batching first and then a crushing process and a crushing first and then a batching process.
  5. Batching process
    Designing a reasonable batching process flow is to correctly select the specification and quantity of the batching metering device, and make it fully coordinated with the combination of batching feeding equipment, mixing unit and other equipment.
  6. Mixing process
    The mixing process refers to the process method and process of weighing the ingredients in the feed formula and then entering the mixer for uniform mixing. The requirements for the mixing section are short mixing cycle, high mixing quality, fast discharging, low residual rate, good airtightness, and no spilled dust.
  7. Pelleting process
    The pellet feed formed by compacting and extruding a single raw material or compound mixture through mechanical action is called feed pelleting. The purpose of pelleting is to use the heat, moisture and pressure in the pelleting process to make pellets from the finely divided, dust-prone, poorly palatable and difficult-to-ship feed.
  8. Cooling process
    In the pelleting process, when the pellet feed comes out of the animal feed pelletizer, the water content reaches 16%-18%, and the temperature is as high as 75°C -85 ℃, under such conditions, pellet feed is easy to deform and break, and it will also cause adhesion and mildew during storage. The moisture must be reduced to below 14%, and the temperature must be lower than 8℃ higher than the air temperature, which requires cooling.
  9. Crumbling process
    In the production process of the feed pellet making machine, in order to save power, increase output, and improve quality, materials are often first made into pellets of a certain size, and then crumbled into qualified products according to the pellet size of animal feeding.
  10. Screening process
    After the pellet feed is processed by the crushing process, a part of powder clots and other unqualified materials will be produced. Therefore, the crumbled pellet feed needs to be sieved into products with neat pellets and uniform sizes.
  11. Packaging process
    Put the finished product into the packing scale after weighing and pack it. During this process, the packing should be calibrated until it meets the standard of packing weight.
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Complete biomass pellet production line for sale

As a famous pellet line manufacturer in China, we focus on the processing of wood pellets, biomass pellets, agricultural and forestry waste pellets, and organic fertilizer pellets, whether it is a production scale of hundreds of kilograms or dozens of tons, whether standard pellet production lines or customized pellet production lines, every production plan is for customer value Very large. RICHI has customized hundreds of pellet production line solutions for customers and has received numerous praises.

Complete biomass pellet production line for sale biomass pellet production line for sale

Complete biomass pellet production process

Complete biomass pellet production process
  1. Chipping process
    Use a wood chipper machine to break the wood entering the factory into small pieces. (There are many types of biomass raw materials, and the equipment required for the pre-processing section will also be different. Welcome to direct online consultation and let us answer your doubts.)
  2. Crushing process
    Use a wood hammer mill crusher to crush the broken wood into small particles that meet the requirements.
  3. Drying process
    In view of the high water content of some raw materials, it is necessary to dry the pulverized particles using it as the raw material to make the water content meet the granulation requirements (the water content is less than 5%)
  4. Granulation process
    The dried wood pellets are conveyed to the wood pellet granulator through the conveyor for granulation, and the finished product is made by extrusion molding. The extrusion process is a physical process without adding any adhesive or chemical reaction
  5. Cooling process:
    The pelletized biomass pellets are cooled by a pellet cooler so that the temperature can reach the conditions of packaging and storage.
  6. Screening process
    Unformed or unqualified pellets are screened out by the screening machine, and this part of the pellets enters the crushing device for reuse;
  7. Packing process
    The finished biomass pellets that have passed the inspection are packaged and warehousing through automatic packaging equipment.
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Complete organic fertilizer pellet production line for sale

Biomass organic fertilizer production line uses chicken manure, cow manure, kitchen waste, agricultural and forestry waste and other wastes as raw materials, through a series of processing, to produce a complete set of production equipment for natural organic fertilizer. The organic fertilizer equipment needs fermentation turner, organic fertilizer crusher, horizontal mixer, fertilizer granulator, rotary dryer, cooler, drum screening machine, coating machine, packaging machine, conveyor and other equipment. Richi Machinery's organic fertilizer production line can be customized according to customer requirements, providing different types of 1-40 tons/hour turnkey organic fertilizer production line project services.

Complete organic fertilizer pellet production line for sale
 

Complete organic fertilizer pellet production process

Complete organic fertilizer pellet production process

  1. Fermentation process
    The raw materials are added to the mixing pre-fermentation device, biological strains are added, the fermentation temperature is controlled, organic materials are inoculated, fully mixed and fermented. (The fermentation process of different raw materials is different, and the processing technology of corresponding organic fertilizer particles is also different)
  2. 1st crushing process
    Crush the ingredients (straw, bean cake, bone meal, hoof powder, etc.), and crush the inorganic fertilizer at the same time.
  3. 1st mixing process
    The formulas of organic and inorganic raw materials are mixed according to different series of products. Mix thoroughly in a blender.If adding straw powder or organic materials with high C / N ratio and low water content, attention should be paid to the control of water content in this section. In addition, the added substances must be fully crushed.
  4. 2nd grinding process
    After fermentation and storage for a period of time (according to the customer's actual process), it is crushed, and the fermented organic material is dried, crushed and sieved.But there is no 2nd crushing process when the compost material is fine enough.
  5. 2nd Mixing
    In the production of special fertilizer series, according to different soil conditions and different crops, inorganic nutrients and concentrated organic matter and trace element minerals are added to make the fertilizer contain various nutrients.According to the formula, the nitrogen, phosphorus, potassium and fermented materials are computer-mixed and stirred, and then sent to the pellet making machine. The formulas of organic and inorganic raw materials are mixed according to different series of products
  6. Pelletizing process
    The raw material enters the organic fertilizer pellet mill , add appropriate amount of water or steam, and bond into pellets. Richi's granulation process has low requirements for crushing raw materials, high molding rate (over 98%), low moisture content of finished pellets, and low drying load, which can reduce the loss of effective bacteria, small dust, and good operating environment.
  7. Drying process
    In the production process of bio-fertilizer, not only the water content of the pellets after forming generally exceeds the target, which requires low temperature drying, but also the moisture content of the organic raw materials after fermentation is about 30% to 40%, and the moisture of the pellets after granulation is generally 15 between 20% and 20%, the fertilizer quality index requires that the moisture content is less than 14%, and drying treatment is required.
  8. Cooling process
    The dried organic fertilizer pellets are sent to the cooling machine for cooling through the conveyor. The cooling process mainly uses the fan to send natural air into the cooling machine through the pipeline to cool the material. The exhaust gas from the chamber is treated and discharged into the atmosphere in the same way as the exhaust gas from drying.
  9. Screening process
    The cooled organic fertilizer pellets enter the screening section, large pellets are crushed and the sifted powder return to the pellet granulator for re-granulation, and the finished pellet product enters the automatic packaging system for packaging.
  10. Packaging process
    In order to facilitate storage and transportation, the packaging process is necessary. Packaging scales have lower requirements. Customers can use Richi's packaging scales, or they can save freight costs and purchase them locally.(If you don't need granulation, directly package and sell)
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RICHI Pellet Production Line Cost

How much does a production line cost? Questions about the cost of wood pellet production line, cost of feed pellet production line, etc., are more complicated. The complexity is different in each pellet production line depends on the customer's pellet raw materials, customer requirements for pellets, customer site conditions, local policy requirements, budget and so on. Therefore, the price of each pellet line project is different because of different equipment configuration, freight, service content, and contracting methods.

Below we will list the prices of some pellet making line cases we have done for your reference. But please keep in mind that even if a pellet processing line project is the same as the output you need, the actual pellet production line design may be very different, so you are welcome to contact Richi Machinery directly online, and we will reply to you as quickly as possible.

Pellet Production Line Price Location Capacity
Biofuel pellet line cost: around 70,000USD Australia 2-2.5T/H
Small biomass pellet production line price: FOB price start with 50000 USD Ukraine 500-700KG/H 
Wood pellet production line price: FOB price start with 150000 USD TAIWAN,China 1-2T/H
Cattle feed pellet mill line price: FOB $150000-300000 USD South Africa 10T/H
Wood fuel pellet making line price: around 200,000USD Netherlands 1T/H
Floating fish feed production line price: FOB price start with 100000 USD Bolivia 1T/H
Poultry feed pellet production line cost: FOB $250000-600000 USD Afghanistan 10-15T/H
Chicken animal feed production line price: FOB $150000-300000 USD Uzbekistan 10-15T/H
Cost of small pellet line for bird and camel feed: FOB $10000-50000 USD Qatar 1-1.2T/H
Ruminant feed pellet making line price: FOB $50000-120000 USD Indonesia 2-3T/H
Waste tire fibe pellet mill production line cost: FOB price start with 200000 USD Poland 2-3T/H
Biomass pellet machine production line price: FOB price start with 150000 USD Indonesia 1-1.5T/H
Organic fertilizer pellet process line price: FOB price start with 250000 USD Thailand 3-5T/H
Wood pellet processing plant price: FOB price start with 150000 USD Iceland 1T/H
Broiler feed pellet line price: FOB $50000-120000 USD Zimbabwe 3-5T/H
Cost of small feed pellet production line for chicken feed: FOB $10000-50000 USD Uzbekistan 1-2T/H

Service Of Pellet Production Line

RICHI always adheres to customer-centric, provides EPC one-stop service, and tailors high-quality pellet production line processing solutions and processing equipment for customers. Whether it is pre-sales, in-sales or after-sales links, we always actively listen to customer needs, combined with the actual feedback from tens of thousands of users at home and abroad, continue to improve and upgrade, develop high-precision products, and sincerely provide customers with professional services.

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Our Pellet Production Line Certifications

RICHI has consistent quality for more than 20 years. It has built a professional manufacturer of Chinese pellet line engineering machinery and equipment, serving every customer with integrity.The current growth and organization level of the company has been pursued and achieved with the obtainment of the following certifications:

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How to start a 40 tons per hour livestock and poultry feed pellet production line?

Take a 40t/h livestock and poultry feed production line that we have done as an example. The customer's raw materials are corn, wheat, barley, oats, sorghum, soybeans, soybean meal, fish meal, etc., and the grinding fineness (sieve aperture is 2-4mm), The maturation and tempering requirements are moderate (the granulator mostly uses a double-layer conditioner), and the diameter of the finished pellets is large (the diameter of the pellets is about 2.5-4mm). The 40 tons/hour livestock and poultry feed production line in this case uses three crushing lines, two ingredient mixing lines, four pelletizing lines and four baling lines. The total power of the pellet line equipment is approximately: 1400KW; the construction area of ​​the production area is approximately: 24.5×22.5×35m; it is equipped with a 3T boiler. The whole line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.

40 tons per hour livestock and poultry feed pellet production line

Process flow of 40T/H livestock and poultry feed pellet production line:

  1. Raw material receiving and cleaning section: In this section, the pellet feeding cleaning and powder feeding cleaning are separated independently, and the dust is removed separately, and the dust removal effect is good.
  2. Crushing section: This section uses three crushers, each crusher is equipped with two smashing bins, which can crush different raw materials at the same time to improve production efficiency. Before the raw materials enter the warehouse, impurities are removed by a magnetic separator to ensure the safe operation of the animal feed crusher machine.
  3. Batching mixing section: This section uses 36 batching bins, of which 4 shared bins are equipped with two sets of batching mixing systems, each set of batching system is equipped with two batching scales for simultaneous batching, which is controlled by the batching program independently developed by our company , Realize accurate fast and slow feeding, fast batching speed and high precision.
  4. Granulation section: This section adopts four double-layer conditioner feed pellet making machines, and each feed pelletizer machine is equipped with two silos to be granulated, which makes it easy to switch between varieties. After granulation, it enters the pellet cooler, the pellet crumbler, and the elevator into the rotary grading sieve for screening. The finished product enters the packing bin, the powdered material is screened out and returned to granulation, and the large particles are screened out and returned to the animal feed hammer mill crusher for crushing.
  5. Packing section: There are 16 finished product warehouses in this section, of which 8 warehouses are dedicated to storing finished pellets, and 4 powder and pellets can be stored. The powder finished product warehouse is designed with a unique anti-classification device. Granules or powders are finally automatically weighed and packaged by a packaging scale, and a bulk truck is designed for packaging and transportation.
  6. Auxiliary section: Dust removal system to improve the working environment of workers; grease addition system, which is commonly added at mixers, to improve the palatability of feed.
livestock and poultry feed pellet production line

According to the needs of different customers, the scheme can be optimized for configuration:

  1. This scheme adopts a single-point dust removal mode, that is, each rotary distributor (powder) and granular material cleaning screen is equipped with a pulse dust collector, which has a good dust removal effect. Single-point dust removal is a humanized design for our company, providing a better working environment, but the cost increases, and customers can consider whether to adopt this configuration according to actual needs.
  2. The number of silos can also be adjusted according to the customer's formula, the characteristics of the raw materials and other factors to achieve the highest utilization rate and effectively control the production cost.
  3. The number of animal feed crushing machines can be selected according to needs. If there is less crushed material, you can consider setting aside some crushers;
  4. A vibrating grading screen is equipped before the finished product is packaged, which can remove the fine powder in the particles, and the customer can configure it according to their needs;
  5. The packaged dust removal design can improve the working environment of workers, and customers can configure it according to their needs.
40T/H livestock and poultry feed production line

The main equipment of 40T/H livestock and poultry feed production line

Main Equipment Equipment Details
Cleaning equipment granular sieve SCY100, designed to produce 30-50T/H per hour; powder sieve SQLZ90X80X110, designed to produce 30-50T/H per hour.
Crushing equipment (3 sets) feed crusher SFSP668*1000, 132KW, designed with an hourly output of 15-18T/H/set (¢3.0mm mesh).
Weighing equipment batching scale PCS20/PCS10, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰.
Mixing equipment (2 sets) SHSJ4, (30KW, 2000kg/batch), designed to produce 20-30T/H/set per hour. Mixing uniformity CV≤5%.
Animal feed pelleting machine(4 sets) SZLH420, 110KW, designed to produce 10-12T/H/set per hour.
Cooling equipment (4 sets) SKLN6, designed to produce 10-15T/H/set per hour.
Packing equipment belt scale (both powder and granular materials), packing range 20-50kg/bag, 6-8 bags/min.

How to set up a completely large ful automatic 45 tons per hour cattle and poultry feed pellet production line?

Take a case of our 45 tph compound animal poultry cattle feed pellet production line as an example. The customer wants to process cattle pellet feed and poultry pellet feed, and reserve a quality preserver to improve maturation to produce high-end feed. The finished pellet diameter is large (the pellet diameter is about 2.5- 6mm). This cattle and poultry feed plant project is designed with an hourly output of 45T/H, using three crushing lines, one ingredient mixing line, three feed pelleting lines, two packing lines and bulk packaging lines. The total power of the equipment is approximately: 1650KW; the construction area of ​​the production area is approximately: 16.5×33×40.5m; it is equipped with a 4T boiler. The whole pelletizing line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements..

45 tons per hour cattle and poultry feed pellet production line

The process flow of the 45 tons feed mills for poultry and cattle:

45 tons feed mills for poultry and cattle
  1. Silo storage section: This section is equipped with 32000T corn silos, which adopt a prefabricated structure, which reduces raw material storage costs, manual handling costs and storage area.
  2. Raw material receiving and cleaning section: In this section, the granular material feeding and cleaning are separated from the powder feeding and cleaning, and the dust is removed separately, and the dust removal effect is good.
  3. Crushing section: This section adopts three crushers and six smashing bins, and the crushing varieties can be changed alternately. Before the raw materials enter the warehouse, impurities are removed by a magnetic separator to ensure the safe operation of the animal feed grinder crusher.
  4. Batching mixing section: This section uses 30 batching bins. Due to the large number of bins, three batching scales are designed for simultaneous batching, which is controlled by the batching program independently developed by our company to realize accurate fast and slow feeding, fast batching speed and high precision.
  5. Granulation section: This section adopts three double-layer conditioners + reserved quality preserver granulators and six granulating bins, which is convenient for changing varieties. After granulation, it enters into the cooler and the elevator to enter the rotary grading sieve for screening, and then passes through the enzyme spraying, enters the finished product warehouse, and returns to the granulation or bag receiving.
  6. Packing section: This section is designed with 6 automatic packaging finished product warehouses and 12 bulk release finished product warehouses. Among the automatic packaging finished product warehouses, 5 warehouses are dedicated to storing finished pellets, and 1 powder and pellets can be stored. A unique anti-classification device is designed in the powder product warehouse. The granular materials or powder materials are finally automatically weighed and packaged by the packaging scale, and the bulk storage truck at the bottom of the bulk warehouse can be directly loaded and transported away.
  7. Auxiliary section: Dust removal system to improve the working environment of workers; grease addition system, which is commonly added at mixers, to improve the palatability of feed.

According to the needs of different customers, the scheme can be optimized for configuration:

  • This scheme adopts a single-point dust removal mode, that is, each rotary distributor (powder) and granular material cleaning screen is equipped with a pulse dust collector, which has a good dust removal effect. Single-point dust removal is RICHI's humanized design, which provides a better working environment, but the cost increases. Customers can consider whether to adopt this configuration according to actual needs;
  • The number of silos can also be adjusted according to the customer's formula, the characteristics of the raw materials and other factors to achieve the highest utilization rate and effectively control the production cost;
  • In this plan, the animal feed pelletizer equipment adopts a double-layer conditioner to meet the needs of general customers. At the same time, it reserves space for a quality preserver. Customers can choose to use a quality preserver to further improve the maturity of the material and improve the quality of the finished feed;
  • A pellet crumbler can be selected after the cooler, especially in the production of poultry feed, the crumbler can crumbling the finished large pellets into small pellets, improve production efficiency and reduce production costs;
  • The distribution of finished products can select and match the bulk warehouse according to actual needs.
45t/h cattle & poultry feed processing plant

The main cattle and poultry feed machine in 45t/h cattle & poultry feed processing plant

Main Equipment Equipment Details
Cleaning equipment granular sieve SCY100, designed to produce 30-50T/H; powder sieve SQLZ60×50×100, powder sieve SQLZ90×80×110, designed to produce 30-50T/H.
Animal cattle poultry cow hammer mill SFSP668×1000, 160KW, designed to produce 16-20T/H per hour (¢3.0mm mesh).
Batching scale PCS40/PCS20/PCS10, batching accuracy: dynamic ≤3‰, static ≤1‰.
Feed mixer SHSJ8, (55KW, 4000kg/batch), with a design output of 40-50T/H per hour. Mixing uniformity CV≤5%.
Pellet machine for making feed for poultry or cattle (3 sets) SZLH508 (160KW), designed to produce 13-16T/H per hour.
Cooling equipment (4 sets) SKLN8, designed with an hourly output of 15-20T/H.
Grease spraying machine SYPH450 (4kw), with a design spraying volume of 0-1000L/ton.
Packing equipment(2 sets) Double bucket belt scale (both powder and granular materials), packing range 20-50kg/bag, 10-12 bags/min.

How to build a 6-8 tons per hour high-end suckling pig feed pellet production line?

The following content takes a 6-8 tons per hour high-end suckling pig feed production line project that we have done as a case. The processing characteristics of high-grade suckling pig feed are fine grinding fineness (screen mesh aperture 1-2mm), high maturation requirements (raw materials are cured by an expander), low tempering temperature (using low-temperature granulation), and small pellet diameter ( The pellet diameter is about 2-3mm). Generally, most of the raw materials are fully expanded (the raw materials have high maturity), and then use secondary crushing, secondary mixing, and then low-temperature granulation process. This high-end suckling pig feed production line is designed to produce 6-8T/H per hour, and adopts a crushing line, an ingredient mixing line, an expansion line, a feed pelleting line and a packing line. The total power of the equipment is approximately: 712KW; the construction area of ​​the production area is approximately: 19×17.5×29m; it is equipped with a 1T boiler. The whole feed pelleting line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.

6-8 tons per hour high-end suckling pig feed pellet production line

The 6-8 tons/hour high-end suckling pig feed pellet production line manufacturing process:

  1. Raw material receiving and cleaning section: In this section, the granular material feeding cleaning and the powder feeding cleaning are separated independently, and the dust is removed separately, and the dust removal effect is good.
  2. Crushing section: This section adopts one animal pig electric feed grinder and three smashing bins, which can alternately replace the crushed varieties. Before the raw materials enter the warehouse, impurities are removed by a magnetic separator to ensure the safe operation of the pig feed grinder . Because the fineness of high-grade pig feed is fine, and a grinder in this section needs to do both primary and secondary pulverization, a high-power pulverizer is used.
  3. Batching mixing section: This section uses 18 batching bins, two batching scales are used for batching at the same time, controlled by the batching program independently developed by our company, to achieve accurate fast and slow feeding, fast batching speed and high precision.
  4. Expansion section: The raw materials are subjected to extrusion expansion treatment. The heat-sensitive raw materials are added to the expanded secondary ingredients, and then granulated at low temperature, which can reduce the loss of heat-sensitive elements. The expanded material is cooled, and then pulverized for a second time, and then transported to the batching bin as a raw material by a conveyor.
  5. Granulation section: This section adopts a single double-layer conditioner pig feed pellet mill, and two silos to be granulated are arranged above the feed pelletizing machine. After granulation, enter the pellet cooler separately (because the high-grade suckling pig feed does not contain crushed material, there is no crumbler in this process), and then enter the rotary grading screen through the elevator for screening, the finished product enters the packing warehouse, and the rest is returned to the granulation or bag receiving .
  6. Packing section: There are 2 finished product warehouses in this section, and the pellets are finally automatically weighed and packaged by the packing scale.
  7. Auxiliary section: Dust removal system to improve the working environment of workers; grease addition system, which is commonly added at mixers, to improve the palatability of feed.
pig feed pellet production line manufacturing process

According to the needs of different customers, the scheme can be optimized for configuration:

  1. This scheme adopts a single-point dust removal mode, that is, each rotary distributor (powder) and granular material cleaning screen is equipped with a pulse dust collector, which has a good dust removal effect. Single-point dust removal is a humanized design for our company, providing a better working environment, but the cost increases, and customers can consider whether to adopt this configuration according to actual needs;
  2. The number of silos can also be adjusted according to the customer's formula, the characteristics of the raw materials and other factors to achieve the highest utilization rate and effectively control the pig feed production cost.

The main equipment of the high-end suckling pig feed making line with 6-8 tons/hour

Main Equipment Equipment Details
Cleaning equipment SCY80 granular material sieve, designed to produce 20-30T/H per hour; powder sieve SQLZ60×50×100, designed to produce 10-15T/H per hour.
Pig feed hammer mill SFSP668×1000, 160KW, designed to produce 8-10T/H (fine powder) per hour.
Weighing equipment batching scale PCS10/PCS05, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰.
Pigs fodder mixer machines SHSJ2, (18.5KW, 1000kg/batch), designed to produce 10-15T/H per hour. Mixing uniformity CV≤5%.
Expansion equipment SPZS225, 200KW, designed to produce 8-10T/H per hour (batch) Pig feed pellet machine: SZLH420, 110KW, designed to produce 6-8T/H per hour (¢2.5mm suckling pig feed).
Cooling equipment (4 sets) SKLN6, designed to produce 10-15T/H per hour.
Packing equipment Belt scale (both powder and granular materials), packing range 20-50kg/bag, 6-8 bags/min.

How to start a 1ton/hour pet food pellet production line?

Pet feed refers to products that are industrially processed and produced for direct consumption by pets. It is also called pet food, including pet compound feed, pet additive premix feed and other pet feeds. Pet food is mainly based on protein and fat raw materials, including wheat, soybean meal, rapeseed meal, rice bran, bran, blood meal, bone meal, meat meal, oil, antibiotics, vitamins, etc.

1ton/hour pet food pellet production line

The project is a small-volume pellet production line, and only produces cat food and dog food. The finished product of cat food and dog food has a large particle size, and the fineness of raw materials is generally required to be 60 mesh (no need for superfine grinding equipment, use micro Crushing equipment is sufficient), but the maturation and tempering requirements are high, and the oil content is high (using a combination of mixer + extruder + powder spraying and spraying), and the diameter of the finished particles is about 2-8mm. The pet feed production line is designed to have a capacity of 1T/H. It adopts the ingredients first and then the crushing process, that is, one batching, one pre-mixing, micro-crushing (crushing fineness 60 mesh), second mixing, puffing, drying and powder spraying, Cooling and packaging of finished products. The total power of the equipment is approximately: 275KW; the construction area of ​​the production area is approximately 9×13.5×14.5m (height); it is equipped with a 0.5T boiler. The whole pellet production line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.

Process flow of 1ton/hour pet food production line

1ton/hour pet food pellet production line
  1. Raw material receiving and cleaning section: This section is equipped with a feeding port for separate dust removal and good dust removal effect.
  2. First batching section: Since the project is a foreign project and the raw materials are single (only 2-3 solid raw materials), only 4 batching warehouses and one batching scale are designed, which are independently developed by our company. Batching program control, realizing accurate fast and slow feeding, fast batching speed and high precision. Due to the high fat and oil content of pet food raw materials, it would be more difficult for the grinder to crush a single raw material with high fat if the conventional powder-first-preparation process is adopted. Therefore, the pre-prepared powder-after process is generally used.
  3. First mixing and crushing section: This section uses a double-shaft high efficiency feed mixer for pre-mixing to improve the uniformity of materials before crushing.
  4. Micro-powder section: Because the extruder has relatively high requirements for the fineness of raw materials, generally above 40 mesh, this section uses a micro-pulverizer, adopts pneumatic discharge, and is equipped with brake dragons and pulse dust collectors. And the crushing fineness can be adjusted.
  5. Secondary mixing section: This section uses a to-be-mixed warehouse to implement batch measurement, which reduces the investment in the secondary batching system. It has a double-shaft high-efficiency mixer and a small material addition port.
  6. Expansion section: This section adopts a single-screw extruder. Above the extruder is a circular silo to be expanded and equipped with a pan feeder to prevent material arching and smooth discharge. In this process, in order to ensure that the expanded material is not deformed or broken, a Z-shaped elevator is specially designed. Compared with the conventional bucket elevator, the biggest advantage is to avoid particle crushing, and it can also effectively avoid the cross-contamination problem caused by the residue at the bottom.
  7. Spraying and packaging section: After grease spraying is a method of adding certain components of pet food that have been lost or destroyed during processing in a specific method at the later stage of processing to prevent these components from being lost or destroyed. It also solves the requirement that the amount of grease added in the early material should not be too much to meet the requirements of the amount of grease added. The sprayed pet food not only looks good, but also has strong palatability and good nutrition. Because the temperature of the material just coming out of the extruder is very high, it needs to be cooled and finally enter the finished product packaging or bulk packaging. Finally, it is packaged after cooling and screening through a pendulum cooling screen.
  8. Auxiliary section: Dust removal system, dust removal at the packing mouth, to improve the working environment of workers; grease addition system, water addition system, to improve the palatability of feed.

According to the needs of different customers, the scheme can be optimized for configuration:

  • This plan adopts the first mixing and then powdering process, and the raw material warehouse is also used as an ingredient, which simplifies the process and saves costs. The number of silos and buffer hoppers can be adjusted according to customer needs. For example, setting two buffer hoppers can reduce the waiting time of batching and improve efficiency;
  • For the micro-grinding process, a more efficient and fine-grained ultra-fine grinding equipment can be selected according to the customer's specific production materials, but the cost will increase;
  • The configuration of the extruder is a single-layer conditioner, and other types of conditioners can be added as needed to further improve the maturation of the extruded material, but the cost will increase;
  • Finished product packaging equipment can be customized according to the customer's packaging specifications and requirements. Generally, the finished product packaging of pet materials can be divided into small packaging and large packaging, and different packaging equipment will be used.
1T/hour pet food production line

Main equipment of 1ton/hour pet food production line

Main Equipment Equipment Details
Cleaning equipment granular screen SCY63, designed to produce 10-20T/H per hour.
Weighing equipment batching scale PCS-025, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰.
Pre-mixing equipment: double-shaft high-efficiency mixer SHSJ0.5, (5.5KW, 250kg/batch), designed to produce 1-2T/H per hour. Mixing uniformity CV≤5%.
Pet food crusher SFSP668*600, 75KW, designed to produce 1-2T/H per hour.
Double-shaft high-efficiency pet food mixer SHSJ0.5, (5.5KW, 250kg/batch), designed to produce 1-2T/H per hour. Mixing uniformity CV≤5%.
Expansion equipment single screw extruder SPHS100, 55+1.5+2.2+3KW (with single-layer conditioner), design output per hour: 0.6-1T/H (¢4mm template aperture),
Feed drying equipment vibrating vulcanized bed TGZZ6×75, power 1.5+7.5×2KW, design output per hour: 0.8-1.2T/H
Powder spraying equipment drum spraying machine SYPG1000, 1.5KW, design output per hour: 4-6T/H.
Pendulum cooling screen SBSZ120, 055+0.2*2KW, 1.5m³ volume, designed to produce 1-2T/H per hour (the specific gravity of the extruded material is small, and the volume is large).
Packing equipment fast single-bucket pellet scale for extruded materials, packing range of 20-50kg/bag, 4-6 bags/min.

How to set up a 30t/h automatic complete poultry feed pellet line with reasonable price?

Poultry feed is characterized by moderate crushing fineness (sieve aperture 2-4mm), moderate maturation and conditioning requirements (poulltry feed pellet makers mostly use single-lauer or double-layer conditioners), and the finished particles have large diameters (pellet diameters are about 2.5-4mm). The 30 tons poultry feed production line is designed to produce 30T/H per hour. It uses two crushing lines, one batching mixing line, two feed granulating lines and two packing lines. The total power of the equipment is approximately: 930KW; the construction area of ​​the production area is approximately: 24.5×22.5×35m; it is equipped with a 2T boiler. The whole poultry feed making line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.

30t/h automatic complete poultry feed pellet line with reasonable price
Main Equipment List Of 30TPH Poultry Feed Processing Line
Feed line equipment name Model QTY
Poultry feed Hammer Mill SFSP66*100 1 Set
Poultry feed grinder mill SFSP138*50E 1 Set
Single-shaft poultry feed mixer SLHJ6.0A 1 Set
Poultry feed pellet machine SZLH508 2 Set
Scraper conveyor TGSS25 2 Set
Bucket elevator TDTG40/28 1 Set
Drum type precleaner SCY80/td> 1 Set
Permanent magnetic sleeve TCXT30 1 Set
Permanent magnetic sleeve TFPX4 1 Set
Powder cleaning sieve SCQZ90*80*110 1 Set
Batching scale PLC1.5A 2 Set
Cooling Machine SKLN24x24 2 Set
Pellet crumbler SSLG20*170 2 Set
Packing machine DCS-50 2 Set
Note: Different customers, different needs, different customized pellet line solutions, and different equipment configurations.

How to set up a complete high return 6-8t/h chicken manure bio-organic fertilizer pellet production line?

Chicken manure bio-organic fertilizer refers to the use of chicken manure as the main raw material, mixed with some other organic matter, and processed into bio-organic fertilizer through fermentation, throwing, pretreatment, and final granulation. Chicken manure is a relatively high-quality organic fertilizer after fermentation. The nutrient content of chicken manure is very rich. It contains both a large amount of organic matter and a high content of three elements. The organic matter content is 25.5%, nitrogen is 1.63%, and phosphorus Vegetable manure is 1.54%, potassium is 0.85%, carbohydrate is 11%, so chicken manure is an important organic fertilizer.

6-8t/h chicken manure bio-organic fertilizer pellet production line

The main functions of chicken manure bio-organic fertilizer are:

  • Produce a variety of enzymes to inhibit a variety of soil-borne diseases such as stubble disease, root knot nematode disease, fusarium wilt, bacterial wilt and blight.
  • The high-efficiency and beneficial microbial flora contained in the continuous activity can activate the nitrogen in the air, decompose and release the insoluble phosphorus and potassium nutrients. Replenish soil organic matter and slowly release nutrients needed for crop growth.
  • Improve soil physical properties, keep the soil soft, easy to cultivate, promote soil aggregate structure, increase soil pores, and promote root mass growth. Increase soil water and fertilizer retention capacity and reduce leaching losses.
  • Green and environmental protection, improve fertilizer efficiency. The fermented organic fertilizer of this product has no toxic and side effects, and is safe for crops and soil environment. Mixing with inorganic fertilizers also improves the use efficiency of chemical fertilizers and saves costs.
  • Strong roots and strong seedlings, disease prevention and disease resistance. The proliferation of beneficial microorganisms secretes hormones, polysaccharides and other metabolites to the outside world, inhibits the growth of soil pathogenic bacteria, can promote the development of crop roots, grow vigorously, and reduce the spread of various diseases.
bio-organic fertilizer pellet production process

Complete 6-8T/H chicken manure bio-organic fertilizer pellet production process

6-8T/H chicken manure bio-organic fertilizer pellet production process
bio-organic fertilizer pellet production process
  1. Fermentation turning and throwing section
    ①For one aerobic fermentation, pile the stirred ingredients into strips with a width of 1.5 meters to 2 meters, a height of 0.8 meters to 1.2 meters and a length of not less than 3 meters. During the fermentation process, pay attention to proper oxygen supply and turning the pile (the temperature rises to 75). When the temperature is above or above, the temperature should be overturned several times), and the temperature rise should be controlled at about 65°C. Too high temperature will affect the nutrients. Composting is heated in 2 days, odorless in 3 days, loose in 7 days, fragrant in 9 days, and fertilizer in 10 days.
    ②Secondary itch fermentation is the so-called post-ageing stage, which can also be called secondary fermentation. After 7 days, the material can be decomposed and enter the post-ageing stage. Then enter the pretreatment and workshop granulation stage.
  2. Pretreatment section
    6-8 Tons per hour chicken manure bio-organic fertilizer pretreatment section: itchy fermentation is stored for 7 days and then crushed, and the fermented organic fertilizer raw materials are crushed, sieved, and dried.
    The special crusher for organic fertilizer is widely used in bio-organic fermentation composting, municipal solid waste composting, grass peat carbon, rural straw waste, industrial organic waste, livestock and poultry manure and other bio-fermented high-humidity materials crushing process. This equipment has a moisture allowable value of 25-55% for biologically fermented organic fertilizer materials, which solves the problem of smashing high-water organic materials and has the best crushing effect on organic materials that have undergone fermentation.
    The drum cleaning screen can clean up the impurities in the raw materials, including large wood blocks, stones, agglomerated materials, etc., to prevent the mechanical equipment and conveying equipment of the next process from malfunctioning or being damaged. The primary cleaning screen has the characteristics of high output, low power consumption, simple structure, small space, easy maintenance and easy installation.
    The tumble dryer is used to dry the raw materials with excessive moisture, and the moisture of the raw materials is dried to about 20%, and the subsequent sections are granulated and formed. The roller ring and the retaining wheel support of the tumble dryer adopt a cast steel monolithic structure with high strength. , The operation is stable; the special design of the lifting plate in the cylinder, the layout is reasonable, can fully mix the material and the hot air, the material remains less, and the drying effect is good; the outer layer of the cylinder is insulated to prevent heat loss and improve the utilization rate of heat energy.
  3. Crushing section
    In the crushing section of the 6-8T/H chicken manure bio-organic fertilizer production line, the dried materials are sent to the crusher through the conveying equipment for crushing, and the iron removal device is equipped before the crusher.
    The pulverizer has a drop-shaped structure with high pulverization efficiency; the pulverizing rotor can be operated positively and negatively to increase the service life of the hammer; it adopts a direct motor transmission mode, which has high transmission efficiency and convenient maintenance.
  4. Mixed bacteria processing section
    Through the small material adding hopper, bacteria and raw materials can be added and mixed in the mixer, and then enter the next section after mixing evenly.
    The single-shaft paddle mixer is suitable for mixing organic or inorganic compound fertilizers with high uniformity and low residue; the mixer can be made of stainless steel, specially designed sealing and blade arrangement, low energy consumption and easy to maintain and maintain.
  5. Granulation and packing section
    The 6-8T/H chicken manure organic fertilizer production line adopts the granulator to feed the auger uniformly in the granulation section, and the granulator is continuously granulated. The granulated granules enter the cooler for cooling, and the cooled finished granules pass Automatic weighing, packaging, transportation and transportation to the warehouse.
    The main shaft of the granulator adopts high-speed gear transmission, and the ring die adopts a quick-release hoop type, which is about 20% more efficient than the belt transmission type. The overall transmission part uses high-quality imported bearings and oil seals to ensure high-efficiency, stable transmission and low noise; Compensated serpentine spring coupling with international advanced level, with novel structure, compactness, safety and low failure performance.
    The chicken manure pellet cooler uses the principle of counter-current cooling to cool high-temperature and high-humidity particles, avoiding sudden cooling caused by direct contact between cold air and hot materials, thereby preventing surface cracking of the particle production line; pneumatic or hydraulic pushing the flap discharge structure to operate Stable and low residue; the cooling box adopts an octagonal shape, with observation ports around it; it adopts upper and lower material level control, which has a high degree of automation; it is suitable for the cooling of bio-organic fertilizer pellets.
    6-8T/H chicken manure bio-organic fertilizer pellet line adopts packing scale in the packing section. According to the customer's local sales needs, choose the appropriate packing scale to facilitate the customer to sell the product. There are usually two specifications of small bag and ton bag. The packaging specification of the small bag packaging scale is : 20-50kg/bag, ton bag scale packaging specification: 500-1000kg/bag. The packing scale has a high degree of automation and high packaging accuracy. The weighing system is a sensor measurement with high sensitivity and strong anti-interference ability.
chicken manure bio-organic fertilizer pellet production line

Main equipment of 6-8T/H chicken manure bio-organic fertilizer pellet production line

Main Equipment Equipment Details
Turning and throwing equipment LYLP-6, power 35.5kw, design output 300m³ per hour.
Chicken manure fertilizer drying equipment LYHG2.0*20, drum diameter 2m, length 20m, power 22kw.
Chicken manure fertilizer crushing equipment FFSP66*80, power 110kw, design output 5-6T per hour.
Chicken manure fertilizer mixing equipment SDHJ2, power 22kw, design output: 2m³/batch.
Chicken manure fertilizer pellet making machine MZLH350, power: 55kw, designed output 2.5T per hour, quantity: 2 sets.
Chicken manure fertilizer pellet cooling machine SKLN4, designed to produce 6-10T/H/set per hour.
Packing equipment SDBLY-PD belt scale, packing range is 20-50kg/bag, 6-8bags/min.

How to build a 3-5 tons per hour building template wood pellet production line?

The raw materials of this 3-5 tons per hour building template pellet production line project mainly include waste formwork, waste veneer and other waste engineering construction materials. Use a template crusher to process the discarded engineering template into wood chips with a size of 20-30mm and a thickness of 5-10mm; then the crusher will finely powder into wood chips of 3-4mm. After entering the cleaning screen and screening, the raw materials with a moisture content of 30% are dried to about 15% through a three-layer tumble dryer, and finally granulated.

The diameter of the processed finished product is 6-10mm. After the granulation is cooled, the small bag packing scale is packed into 20-50kg/bag. Convenient to transport and sell. This project is a biomass pellet production line with an output of 3-5 tons per hour. The total equipment power is about 825kw. The workshop covers an area of ​​1,800 square meters, including a raw material warehouse and a finished product warehouse. The entire pellet line is compact in design, reasonable in structure, and meets environmental protection requirements. According to customer requirements for directional design.

3-5 tons per hour building template wood pellet production line

Process flow of building template pellet production line with an output of 3-5 tons per hour:

  1. Formwork crushing section: A dedicated building formwork crusher can process combustible wood materials such as waste formwork and waste single boards into wood chips, with a size of 20-30mm and a thickness of about 5-10mm, before entering the subsequent processing section.
  2. Crushing section: There is no dust emission in this section. After crushing, the pulverizer is used for conveying and discharging by the negative pressure suction air force of the fan. The pulverizer is a drop-shaped structure, and the pulverizing rotor can be operated positively and negatively to increase the service life of the hammer. The motor is directly connected to the transmission mode.
  3. Drying section: three-layer tumble dryer, the moisture of wood chips after drying is about 13-18%.
  4. Granulation section: The diameter of biomass pellets is 6-10mm. Biomass pellets have the characteristics of high calorific value, no pollution and low ash content. They can be widely used in biomass power plants, biomass steam boilers, household fireplaces, etc. Drying furnace and biomass gasification furnace, etc.
  5. Cooling and packing section: used to reduce particle temperature and particle moisture. The particle temperature after cooling is generally not higher than room temperature 5℃, the particle moisture after cooling is about 8-10%, and the particle bulk density is 650-750kg/m³. Packing can be based on the customer's local sales needs, and choose the appropriate packing scale to facilitate the customer to sell the product. There are usually two specifications of small bag and ton bag. The packaging specification of the small bag packaging scale is: 20-50kg/bag, and the packaging specification of the ton bag scale is: 500 -1000kg/bag.
3-5t/h building template pellet producing line:

According to the needs of different customers, the scheme can be optimized for configuration:

  • If required, buffer bins can be added between each section to replace the storage yard. The advantage is that it can increase the automation of the production line and reduce the dust pollution in the workshop; the disadvantage is that it will increase the construction cost of the production line and is caused by crushing. The bulk density of the rear material is very light, and it is easy to form arches in the warehouse.
  • If the moisture content of the raw material is not higher than 15%, it is not necessary to use a dryer, and granulate directly after crushing; if it is higher than 15% but lower than 20%, consider using dry material and wet material to mix After the moisture is neutralized and reduced, granulation is carried out.
  • The packaging equipment can be adjusted according to the customer's requirements for finished product packaging. It can also be stored in bulk or steel silo.

Main equipment of 3-5t/h building template pellet producing line:

Main Equipment Equipment Details
Crushing equipment (3 sets) LYGP1300, power 90kw, designed to produce 6T per hour. Wood hammer mill equipment: MFSP68×120, power 160kw, output 6-8T/H (raw material moisture 30%).
Cleaning equipment MCY160×300, power 3kw, design output per hour: 6T.
Drying equipment LYHG40, the drum diameter is 2.7m, the length is 10.5m, the power is 16kw, the designed output is 4T per hour, (the moisture content of the raw material before drying is 30%).
Wood pellet making machine (4 sets) MZLH420, main engine power 90kw, compulsory feeder power 0.75kw, design output 0.8-1.2T per hour.
Wood pellet cooling equipment MKLB2.5, cooling chamber volume 2.5m³, designed to produce 4-6T per hour.
Packing equipment MDBLY-K, packing specification 20-50kg/bag, packing speed 3-5 bags/min.
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Introduction of RICHI
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Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

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In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

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We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

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RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

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We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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