With the increasingly fierce market competition, the past days of high profits for feed producers are gone. Now shrimp feed producers, shrimp feed suppliers, shrimp feed factories, and shrimp feed companies are almost operating at meager profits; in addition, the homogeneity of feed products is increasing. The more serious it is, the more intense the market competition is.
This situation requires the aquatic feed factory to find various methods in the shrimp feed machine and shrimp feed production technology to reduce shrimp feed mill production costs, improve product quality, and ensure the competitiveness of products and shrimp feed plants in the market.
Compared with fish, shrimps and crabs have different requirements for shrimp feed production technology due to their nutritional requirements, physiological functions and living habits.
The new generation of shrimp feed pellet mill system from RICHI Machinery offers saving energy aspects to the system by effective heat utilization of cooler exhaust air in the dryer and cooler combination. The exhaust air from the cooler is reused as make-up air for the dryer, thus attaining efficient energy utilization and energy saving.
The processing method of the shrimp feed pelletizer is that various raw materials are accurately weighed by the batching scale, and then pulverized by a micro-pulverizer and then mixed in the shrimp feed mixer. After the materials are evenly mixed, they enter the conditioner for conditioning, and then shrimp feed are pressed into pellets by the shrimp feed pellet making machine, and finally cooled by the cooler to obtain the final product.
Different Shrimps in different growing stages have different demands for feed pellet size, therefore, choosing the right crushing technology and shrimp feed machine is very important.
The feed processing industry has undergone tremendous changes in the past 20 years. Expansion processing of poultry feed and piglet feed, as well as extrusion processing of fish feed have been generally accepted and adopted.
However, pelleting technology by shrimp feed pellet machine is still used in the production of shrimp feed, because the cost of pelleting by shrimp feed pellet machine is lower than expansion and extrusion by shrimp feed extruder machine, and shrimp is eaten underwater. As long as shrimp feed manufacturers can find ways to improve the water stability of pellets, they can avoid using extrusion method to produce shrimp feed.
In general, the equipped conditioner for shrimp feed pellet making machine consists of:
Based on the raw materials and formula of shrimp feed and your shrimp feed process requirements, we can customize and configure your shrimp feed pelleting system for you. Investigate the marketing channels and determine the type of feed to be produced. Including feed quality and output requirements, and determining the formula for feed processing.
|Main Motor Power(kw)
|Feeder Motor Power(kw)
|Dia.of Ring Die(mm)
Shrimp feed can be produced by two methods, pelleting or extrusion, depending on the dietary of the shrimp species. For the majority of the markets in Asia, pelleting solutions are still highly recommended.
Here, RICHI will give a comprehensive description of the shrimp feed milling system. If you are interested to know more about the extrusion process, you can find more in aqua fish feed production line solution.
Raw material intake system
Formula batch dosing system
First mixing system
Pulverizer grinding system
Second mixing system
Pelleting with Pre-conditioning
Post-conditioning and drying
Pellet crumbling system
Shrimp feed bagging and sealing system
RICHI firmly believes in a strategy of design fit for purpose. We recognize the constraints our shrimp feed manufacturer customers face with rising ingredient costs, energy costs, and overheads costs, yet in the face of these challenges, it is still expected that high-quality shrimp feed products be supplied into a very competitive market.
Our shrimp feed production line design philosophy is to work continuously to refine and improve processes and equipment to maximize the success of our customers. The following are main shrimp feed making machines needed in a complete shrimp feed mill plant project:
Richi Machinery is one of the aqua feed mill manufacturers in China, we have rich experience of providing complete aqua shrimp feed plant solutuions and aqua shrimp feed making machine for various fish feed, shrimp feed, etc.
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With over 30 years of experience, we have enabled our customers to rapidly grow with our shrimp feed pellet machine, shrimp prawn feed making machines and complete shrimp feed mill plant solutions. The some leading feed companies in Asia are relying on RICHI’s innovative technologies.
Introduction of RICHI
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields.
All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.
Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.
According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs.
After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.