Applications Of Organic Fertilizer Production Line
How to get organic products?
Nowadays, everyone is pursuing high-quality organic food. The key to growing healthy and high-quality organic food requires attention:
- Fertile soil
Have not used chemical fertilizers, pesticides, or herbicides for a long time, and applied healthy, synthetic-free organic fertilizers to the land;
- High quality water
Keep away from the place of residence and rarely polluted water sources;
- Stay away from big factories
Stay away from big factories to avoid all aspects of pollution;
- Convenient transportation
Guaranteed to be fresh.
Using organic fertilizer vs. not using organic fertilizer
Richi Machinery offers process solutions to those organic fertilizer production facilities that turn waste into a cost-effective raw material containing beneficial components for plants.
The organic fertilizer production line is commonly used to process different fermented organic substance into organic fertilizer pellets. It adopts one-step molding technology. Animal manure and agricultural waste are recycled as the main raw materials, thus manure or dung waste is not only creating economic benefits for the enterprise, but also making a great contribution to environmental projects for mankind.
The organic fertilizers materials are passed through the dryer and sterilizer, and purified from all harmful bacteria, fungi, etc. In addition to its use as natural fertilizers, organic fertilizers are also used in biogas plants. Organic fertilizers can be used in powder form and be produced by pelleting, which also provides transportation and storage advantages.
Raw materials of organic Fertilizer Production Line
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran, etc.
2. Animal manure: mixture of poultry litter and animal waste, such as the wastes of slaughterhouse, fish market, urine and dung of cattle, pigs, sheep, chicken, ducks, geese, goat, etc.
3. Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue, etc.
4. Home scrap: food waste, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, sewer, etc.
Among them, the common organic fertilizer raw materials for organic fertilizer pellet factory production include: livestock and poultry manure, crop straw, green manure, cakes, plant ash, sludge, domestic garbage, and sewage. Is it very common? Who could have imagined that these foods on the table can be nurtured behind these almost considered wastes?
Advantages of organic fertilizer made by organic fertilizer production line
- Increase production and income
Melon is sweet and rice is fragrant. This is our yearning for the table. Organic fertilizer is rich in organic matter, which can fully provide the nitrogen, phosphorus, potassium and various trace elements required for crop growth, improve the quality of agricultural products, and can effectively improve the physical and chemical properties of the soil, enhance air permeability, improve soil fertility and increase production and income.
- Promote crop growth
Beneficial active bacteria multiply rapidly, harmful microorganisms are inhibited, and the action of enzymes can promote the healthy growth of crops.
- Improve soil power
Prevent soil compaction and acidification.
Working Principle Of Organic Fertilizer Production Line
Organic fertilizer has a wide range of raw materials. In order to turn waste into treasure, the high-quality organic fertilizer production process is inseparable from turning, fermentation, batching, mixing, granulating, drying, cooling, screening, coating, and packaging, etc. "Workers must sharpen their tools if they want to do their jobs well." Did you choose the right organic fertilizer manufacturing process and organic fertilizer making equipment manufacturer?
- Fermentation System
Compost turner are widely used to turn and mix the compost and accelerate the fermentation speed. There are two types compost turner: Self-propelled compost turner and hydraulic compost turner. The composting process is done outdoors where the product is accumulated on piles and are periodically turned by a mechanical turning machine, in order to obtain the correct drying and fermentation.
- Crushing System
The compost lump materials should be crushed before the granulating system. But there is no crushing process when the compost material is fine enough. The organic raw materials that have been crushed and passed through the grading sieve are directly quantitatively packaged after being inspected (sent to an external inspection), which is the powdery finished organic fertilizer. Through granulation, it becomes granular finished organic fertilizer.
- Batching & Mixing System
According to different soil conditions and different crops, inorganic nutrients and concentrated organic matter and trace element minerals are added to make fertilizers contain a variety of nutrients required for plant growth, such as nitrogen, phosphorus, potassium, sodium, manganese, zinc, copper, etc.
According to the organic fertilizer formula, the nitrogen, phosphorus, potassium and the fermented materials are mixed by computer and transported to the granulator for granulation. In addition, the formula of organic and inorganic raw materials is fully mixed in the mixer according to different series of products.
- Granulating System
Since the production of organic fertilizer is mainly organic matter, there is more cellulose, poor forming conditions, and the addition of live bacteria with fertilization function, the production process should not be exposed to high temperature, and the organic fertilizer granulation method should not use disc granulation and drum granulation method.
Because these two processes have very high requirements for the fineness of raw materials (but the manufacturers of this type of equipment will never explain, they will be required to configure other equipment to achieve the fineness requirements close to flour), and organic fertilizer moisture content after pelleting is high, and the general moisture content should reach about 30%.
For this reason, the drying load is large, the effective bacteria loss is also large, and the ball formation rate is low, (about 60% to 70%), the dust during the production process is very large, and the operation The environment is very poor.
Therefore, for the organic fertilizer pellets production, a ring die fertilizer granulator should be used. This organic fertilizer granulator machine has low requirements for the crushing particle size of the raw materials, and the molding rate is as high as 95% or more.
After molding, the water content of the organic fertilizer pellets is low, and the drying load is small. It can reduce the loss of effective bacteria, the dust is small, and the operating environment is better.
- Drying System
Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and particle size.
- Cooling system
Cooler is used for cooling fertilizer to make fertilizer pellets stronger.
- Screening System
Screening machine is used to separate the granules from the large particles which need to be returned for the second crushing and granulating.
- Coating System(Optional)
Organic fertilizer coating can effectively prevent powder agglomeration, also can add enzyme preparations in it. For the powder coating, coating system machinery mainly including coating machine, screw conveyor and hopper. For the liquid coating, the whole system mainly including coating, high-pressure oil pump and fuel tank.
- Packing System
Bagging machine includes automatic weighing, sewing, feeding and other parts. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.
How to start a high return organic fertilizer pellet production line/pellet plant/pellet factory?
Richi Machinery manufactures and supplies every key processing machine in the organic fertilizer pellet production line. We also offer single machines for the production of organic fertilizer pellets, manure pellets, grow fast organic fertilizer pellets.
As a large fertilizer machinery manufacturer focusing on customer demands, depending on product quality and insisting on after-sales service, Richi Machinery is the most reliable cooperation partner for you! Engaged in providing a comprehensive array of hot-sale organic fertilizer & compound fertilizer making machines.
Some organic fertilizer pellet plant project we have done
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10,000 Tons per year Bio-organic fertilizer production line project
Pellet production line investment: 1,030,000 USD (the price of pellet line equipment accounts for 25%)
Total construction area: about 8000m²
Project content: fermentation workshop, mixing and packaging workshop, raw material warehouse, product warehouse, etc.
Organic fertilizer raw materials: tobacco stem powder, livestock and poultry manure
Application: Tobacco planting
Organic fertilizer process: raw materials-compost fermentation-turning /aeration/continued fermentation-mixing-fertilizer granulation-packaging
Main equipment: turner machine, mixer, organic fertilizer pellet making machine, cooling machine, screening machine, automatic packing scale, etc.
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30,000 Tons/year organic fertilizer pellet manufacturing project
Total pellet line investment: 980,000USD (18% of the price of production line equipment)
Total land area: 4640m²
Project content: raw material warehouse, batching workshop, packaging workshop, fermentation workshop and office building, etc.
Organic fertilizer raw materials: cow dung, fermented bacteria, sawdust, tobacco foam
Application: Fruit tree planting
Organic fertilizer making process: raw materials-turning/mixing-fermentation-granulation-packaging-products
Main equipment: turner machine, fertilizer granulator, transfer vehicle, quality inspection equipment, electric control cabinet, packing scale, etc.
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-
20,000 Tons/year bio-organic fertilizer production line project
Total pellet plant cost: 1,120,000 USD (the price of pellet production line equipment accounts for 20%)
Total land area: 2800m²
Project content: raw material area, fermentation area, finished product area, hazardous waste area and office area, etc.
Project nature: all newly built
Organic fertilizer raw materials: mushroom residue, organic mud, concentrated liquid, fermentation bacteria, sodium hydroxide, sodium hypochlorite
Application: Agricultural Planting
Process flow: raw materials-mixing-aerobic fermentation-second maturity-screening-product
Main equipment: turning machine, organic fertilizer mixer, forklift, screening machine, etc.
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Annual production of 20,000 tons of organic fertilizer production plant project
Total project investment: 310,000USD (pellet production line equipment price accounts for 37%)
Total land area: 1800m²
Project content: organic fertilizer production workshop, raw material area, finished product area and office.
The nature of the project: relying on the existing factory building, some new buildings will be built
Organic fertilizer raw materials: chicken manure, straw, mushroom residue
Application: Agricultural Planting
Process flow: raw materials-crushing-mixing-cooling-granulating-sieving-packaging-products
Main equipment: fertilizer crushers, belt conveyor, mixer, fertilizer granulator machine, fertilizer dryer, pellet cooler, screening machine, automatic packaging scale, etc.
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-
60,000 Tons/year organic fertilizer making plant project
Whole organic fertilizer production line cost: 1,030,000 USD (the pellet line equipment cost accounts for 25%)
Total construction area: 6400m²
Project content: high-tower granulation production workshop, extrusion granulation production workshop, fermentation workshop, raw material warehouse, product warehouse, etc.
Organic fertilizer raw materials: humic acid, bacterial powder, loess, vitamins, water
Application: Agricultural Planting
Organic fertilizer pellets specifications: size is 2~4.7mm, density is 0.8t/m3
Organic fertilizer production process: raw materials-compost fermentation-granulation-cooling-screening-packaging-products
Main equipment: turner machine, batching system, metering system, belt conveyor, bucket elevator, organic fertilizer pellet machine, cooling machine, screening machine, packing, dust removal equipment scale, etc.
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-
100,000 Tons/year organic fertilizer production factory project
Total project investment: 3,150,000 USD (the price of production line equipment accounts for 40%)
Total land area: 26000m²
Project content: raw material warehouse, batching workshop, packaging workshop, fermentation workshop and office building, etc.
Organic fertilizer raw materials: pig manure, rice straw powder, rice bran, multi-antibacterial preparations and N, P, K elements, etc.
Application: Fruit tree planting
Organic fertilizer process flow: raw materials-rapid composting-drying, turning, mixing-secondary fermentation-granulation-cooling-sieving-packaging-products
Main equipment: turner machine, mixer, dryer, belt conveyor, grinder, fertilizer pelletizer machine, grading screen, cooler, transporter, straw kneading machine, fully automatic packing scale, dust removal equipment, quality inspection and testing equipment, Electric control cabinets, transport vehicles, etc.
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What we can do for your organic fertilizer factory construction?
- Civil construction
Design the foundation of high - quality organic fertilizer making plant;
- Manufacturer
Fine production of all the organic fertilizer processing equipment, providing sophisticated equipment;
- Installation
Professional installation team, guidance every step, 24 hours after-sales service;
- Training
Training includes three stages, equipment manufacturing, installation, and commissioning;
- Produce
Provide technical guidance to help customers complete production;
- Sale
Provide sales network to help customers sell organic fertilizer products.
