Based on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.
Richi Machinery is an enterprise specializing in complete engineering of feed pellet machinery and feed mills. It specializes in the design, manufacturing, installation and commissioning single pellet machine and complete feed production plant projects. Our animal feed pellet machines are equipment for processing pellet feed in feed mills and farms.
The pellet feed is usually a compound feed, which is based on the requirements of various varieties, growth age, production performance and other aspects, and in accordance with nutritional standards and feed formulas. Various feed ingredients are ground into powder, mixed thoroughly, and then compressed into pelleted feed by animal feed pellet making machine.
Advantages of pellets made by animal feed pellet machine：
|Model||Capacity(TPH)||Main Motor Power(kw)||Feeder Motor Power(kw)||Conditioner Power(kw)||Dia.of Ring Die(mm)||Final Pellet(mm)|
Feed Pellet Making Machine Price: FOB 7000-100000USD
What's animal feed pellet machine price? Because different customers have different requirements for pellets, there will be many differences in the details of our feed pellet machine design. Therefore, the actual feed pellet maker machine price for different projects are different.
Even if the customer wants to produce the same type of pellets, if the customer';s feed formula, raw materials, and production technology are different, the animal feed pelletizer machine ring die, conditioner, etc. will be different.
Pressing powdered materials into pellet feed is based on the existence of voids in the powdered materials. The powdery material is a loose body of dispersed powder particles with a certain fluidity.
Under the action of squeezing force, the powder particles with a certain temperature and humidity are close to each other and rearranged, the air contained in the powder particles is gradually discharged, the gap between each other is reduced, the bonding force increases, and the powder itself has potential natural binding substances produce binding effect, and finally the powder is pressed into pellet feed with a certain density and strength.
During the animal feed pellet machine pelleting process, the protein and sugar in the feed become pellets when heated, and the starch is partially gelatinized. The animal feed pellet machine adopts compression pelleting which uses roller and dies to compress the powder into pellet shape.
Why animal feed pellet machine is so important to pellet quality? There are many factors that affect the quality of pellets, the most important ones are formula, powder size, conditioning, roller and die properties and cooling. Among them, the influence of conditioning on the quality of pellets accounts for about 20%, and the influence of the working characteristics of the press die on the quality of pellets accounts for about 15%.
These two elements are directly determined by the animal feed pellet mill. Even if the formula has the greatest impact on pellet quality, accounting for about 40%, as a feed processing equipment, the feed pelletizer is undoubtedly the most critical. Then, how does the animal feed pellet machine affect the pellets quality? We will explain in detail below:
Conditioning of animal feed pellets
Conditioning is a process in which the powder is fully contacted and stirred with a small amount of steam in the conditioner of the granulator. The role of conditioning is:
The conditioning treatment is conducive to the gelatinization of starch, the digestion and absorption rate of feed, the improvement of pellet quality, the increase of output, the reduction of energy consumption, the reduction of the wear of the die and the roller, and the improvement of their service life.
The roller and ring die properties of the animal feed pellet machine
The influence of the working characteristics of the die on the quality of the pellets accounts for about 15%. Among them, the length to diameter ratio of the die hole is the main factor, and other factors such as the linear speed of the die, the gap between the die rolls, and the size of the output also have a certain influence. When the length to diameter ratio is large, the material stays in the die hole for a long time, and the pressure is also large, so the hardness of the pellets is low.
Different types of pellet feed have different requirements for the length to diameter ratio. For example, the length to diameter ratio of livestock and poultry feed is generally 8-10, aquatic feed is 14-16, and shrimp feed is 20 or more. The linear speed of the die has been determined during the design of the animal feed pellet granulator and generally cannot be changed at will.
The gap between the pressure die and the pressure roller should be adjusted properly, generally between 0.1-0.2mm. If the gap is too small, there will be friction between the pressure die and the pressure roller, which will accelerate the wear of the pressure die and the pressure roller. However, if the gap is too large, the output will be reduced, and even the particles will not be able to be pressed.
The output size will affect the residence time of the material in the die hole, and the pellet quality will be better when the output is low. So sometimes in order to ensure quality, don't pursue output too much.
The animal feed formula has the greatest impact on the pellet quality, accounting for about 40%. This is due to the comprehensive physical properties of various feed making raw materials. Some raw materials are easy to make granules, but some are difficult to make granules (mineral salt, sand, etc.). Therefore, everyone must have a clear understanding of the influence of the formula on the quality of the pellets.
Here is a practical example. The pellet quality of a certain feed factory's pellet feed has been poor. The formula technicians believe that their formula nutrition is appropriate, and the poor pellet quality has nothing to do with them.
The technicians in the workshop took some measures, and the quality of the pellets was not ideal. After explaining the truth to them, the formulation technicians made corresponding changes to the formula, and the quality of the pellets was immediately improved.
Powder particle size
The influence of powder particle size on particle quality is about 20%. If the particle size is too coarse, the quality of the pellets will not be good.
The inclusion of particles in the powder will also affect the quality of the pellets. According to experience, the powder content distribution of general livestock and poultry pellet feed as follows:
The fine material with a small particle size can fill the gaps between the pellets with a larger particle size to improve the quality of the pellets. However, if the pellet diameter required to be produced is smaller, the particle size of the powder is required to be finer.
RICHI Feed Mill Definition
The effect of cooling on pellet quality is about 5%. The quality of the cooling effect will have an impact on whether the particles meet the cooling requirements (reduction and precipitation), and whether there are cracks on the surface.
The animal feed pellet production process is carried out in accordance with certain design specifications according to the animal feed production scale, raw material varieties, and product types. Compared with the powder feed production process, the pellet feed processing technology is based on the raw material receiving and pretreatment, grinding, batching, mixing and other processes, adding a pelleting system.
General feed mill pelleting system includes powder conditioner, animal feed pellet milling machine, pellet cooler, animal feed hammer mill, grading screen and packaging machine, etc. The production process of aquatic pellet feed often also includes an extruded part, and the corresponding feed equipment includes powder conditioner, extruder, maturer, dryer, cooler, etc.
Introduction of RICHI
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service