Email:sales@cnrichi.cn 0086-150-03890639
English
Home > Wood Pellet Mill >
Sugarcane Bagasse Pellet Machine

Sugarcane Bagasse Pellet Machine

CAPACITY: 0.5T/H-100T/H
MAIN POWER: 37KW-280KW
MODEL: MZLH
APPLICATION: Sugarcane Bagasse Pellet Plant

Sugarcane bagasse pellet machine is a kind of biomass pellet machine, which uses bagasse as raw material for pelletizing. The sugarcane bagasse pellet machine produced by richi machinery has very good product quality and service. It has CE, SGS and ISO certification, so users can use it with confidence.

WhatsApp: +86-15003890639
Sugarcane Bagasse Pellet Machine
Features

    1. Vertical feeding, directly in place.

    2. The mold is stationary, the pressure wheel is rotated, the material is centrifuged, and the material is evenly surrounded.

    3. The mold is double-layered, dual-use, lower cost, high production and energy saving.

    4. Ring mold, vertical structure, using the granulation chamber to reduce heat.

    5. The ring frequency pellet machine's independent variable frequency discharge device guarantees the pellet forming rate, reasonable design and low energy consumption.

    6. The main stress components use high-alloy wear-resistant materials, and the life of wearing parts is twice that of similar products.

    7. 24 hours work, fully automatic lubrication.

Overview

Sugarcane Bagasse

There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.

There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.

A typical chemical analysis on a washed and dried dasis of sugarcane bagasse might be:

Item Cellulose Hemicellulose Lignin Ash Waxes
Content 45–55% 20–25% 18–24% 1–4% <1%

Unfortunately the moisture content of sugarcane bagasse is nearly 40 to 50 percent. This property makes it an inefficient fuel source. For this reason, further processing is required. When it has to be used as a source of electricity, it needs to be stored while moist to avoid over-drying.

Working Principle

It is caused by squeezing raw materials such as rice husk and straw under pressure at normal temperature by using rollers and ring die granulators. Convenient transportation and storage, meanwhile, its fuel performance is greatly improved. The particle size of raw materials can be divided into coarse particles, medium particles and fine particles. Above 3.0 is coarse grain. Medium and fine granules have better granulation properties, low energy consumption and less wear on the die roll. When medium and fine granules are quenched and tempered, they have more surface area than coarse grains in contact with steam, and steam easily penetrates the particles. The core makes it fully mature, produces physical and chemical changes, and improves granulation quality. Coarse particles cannot be completely penetrated by steam; in addition, when coarse material is granulated, the surface area of ​​contact with each other is less than that of medium and fine particles, and the adhesion is poor. After granulation, the particle swelling rate is large and cracks easily; High density, good ability to pass through die holes, less wear on die holes, and high productivity.

How To Build A Sugarcane Bagasse Pellet Plant

If you want to create your own sugarcane bagasse pellet plant, the first thing you need to do is decide if you want to process sugar cane and bagasse pellets or only bagasse pellets. This major decision will impact every decision you make henceforth. This will determine the scale of your operation, the capital you will need and the machinery you will need. If you decide you want to process both, you will need to find a sugarcane supplier or purchase your own land to grow sugarcane. Getting started can take years. Processing only sugarcane bagasse pellets is a relatively easier business. You can contact local sugar mills to see if you can purchase their raw bagasse, pre-processing.

The second step would be purchasing the required machinery. You will need processing machines for each step in the manufacturing process. To dry the pellets, you will need a rotary dryer. There are many types of rotary dryers but all of them serve the same purpose. This industrial dryer heats the pellets with hot gas to reduce moisture content. The price of rotary dryers varies greatly depending on manufacturer and size. Be prepared to spend at least $10,000.

The next machine you need to have in your assembly is something that will help you cut the material into smaller pieces. This can be achieved by running the material through a hammer mill crusher. The mechanics of a hammer mill crusher are exactly what they sound like. The machine contains a large hammer that pulverizes the material to create small pieces. Hammer crushers are a lot less expensive than dryers. Expect to purchase one for approximately 5 to 10 thousand dollars.

The next machine you will need to buy is a pellet machine. You cannot spare any expense while purchasing a pellet machine. Each modern pellet machine comes equipped with a cooling chamber. If your pellet machine does not, you will have to buy a separate cooler. In the first step the material is simply loaded into the machine. Most machines come with mechanisms to avoid any spillage or loss of material. The second step involves the formation of pellet shapes with a ring die. The machines are created to withstand vibration to ensure high quality pellet formation. Pellet machines can cost anywhere from $500 onward depending on the size you need to purchase.

How to make bagasse pellets
How to make bagasse pellets

Once the pellets are formed and cooled, they can be packaged. Most pellet bags vary from 15 to 50 kilograms. You will need to purchase a packing machine depending on the size of your pellet bags. At this point you will send the bags to your customers.

Once you have all the machinery in place, a location to manufacture and raw material you will need to ensure you have all the proper business licenses. You will also have to hire a full staff to help you run the mill. The process can take months to years depending on the scale so it is best to get started as soon as possible.

Sugarcane Bagasse Pellets Applications

1. As a Fuel Source

One ton of sugarcane can produce about 300kg bagasse. The production of sugarcane bagasse per year in Brazil is 75~90 million tons. About 90% or more is used as fuel to supply power for factory. With wood pellets making machine, bagasse can be extruded into pellets fuel.

Some sugar mill owners sell their excess sugarcane bagasse pellets to other factories with boilers or export them to foreign countries. Recently many East Asian countries such as China have started imported large quantities of sugarcane bagasse pellets. An average size power plant usually consumes over 10,000 tonnes of sugarcane bagasse pellets every month.

2. As Animal Feed

With feed pellet mill, through high pressure and high temperature processing, bagasse can be used as animal feed instead of grass and other fodder materials. Bagasse feed pellets can mainly be used to feed cattle, cows, sheep, fish and so on.Years of experiments show that adding 38%~40% puffed bagasse in forage does good to animals’ healthy. The experimental data is as below:

Item BH1 BH2 BH3
Content of Bagasse 52% 38% 25%
Daily Weight Gain of Cattle 0.866 1.012 0.985

3. As Pulp and Paper

In countries such as India, China, Colombia, Iran, Thailand and Argentina, bagasse is used in lieu of wood to create paper and pulp. Bagasse has good qualities for creating paper for mass production and distribution. It is also used to create thicker material boxes and boards as a substitute for plywood. Many companies even use it to build furniture.

Parameters
Model MZLH320 MZLH350 MZLH420 MZLH520 MZLH768 MZLH858
Anti-caking Feeder Power 1.5KW 1.5KW 1.5KW 2.2KW 3KW 3KW
Forced Feeder Power 0.55KW 0.55KW 0.55KW 0.75KW 1KW 1KW
Capacity 300-400kg/h 500-700kg/h 1.0-1.2 t/h 2.0-2.5 t/h 2.5-4 t/h 3-4.5 t/h
Pellet Machine Power 37kw 55kw 90kw 110/132kw 250/280kw 280kw
Final Pellet 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm
Related Project
Related News

From Order To Delivery

Checking Order

With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.

Quality Test Before Delivery

Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.

Check Items When Packing

Before packaging and shipment, the order tracking clerk checks the packaged items again with the packing list to avoid loss of items.

Sign the contract

Adopting international common standards for accurate design of product packaging, prevent product damage rate and the effective use of transport tools, which ensure the perfect delivery of products.

Get the minimum offer free of charge, please fill in the following information to tell us (confidential information, not open to the public)

Product:
Name:
E-mail:
Tel:
Message:

+86 15003890639

Copyright © 2015-2020 by HENAN RICHI MACHINERY CO,LTD.All rights reserved. Tel:0086-15003890639 Email:sales@cnrichi.cn