Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
RICHI PRODUCT
THE FRESHEST GROUP DYNAMICS,THE MOST CUTTING-EDGE INFORMATION, ALL IN HEREBased on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.
Sugarcane bagasse pellet machine is a kind of biomass pellet machine, which uses bagasse as raw material for pelletizing. Richi Machinery conducts facility layout, machinery design, production, logistics and implementation operations for sugarcane bagasse pelleting facilities. This sugarcane bagasse pellet mill can also be used for wood and straw, which is applicable for all kinds of biomass materials.
There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.
There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.
A typical chemical analysis on a washed and dried dasis of sugarcane bagasse might be:
Item | Cellulose | Hemicellulose | Lignin | Ash | Waxes |
---|---|---|---|---|---|
Content | 45–55% | 20–25% | 18–24% | 1–4% | <1% |
Unfortunately the moisture content of sugarcane bagasse is nearly 40 to 50 percent. This property makes it an inefficient fuel source. For this reason, further processing is required. When it has to be used as a source of electricity, it needs to be stored while moist to avoid over-drying.
1. As a Fuel Source
One ton of sugarcane can produce about 300kg bagasse. The production of sugarcane bagasse per year in Brazil is 75~90 million tons. About 90% or more is used as fuel to supply power for factory. With wood pellets making machine, bagasse can be extruded into pellets fuel.
Some sugar mill owners sell their excess sugarcane bagasse pellets to other factories with boilers or export them to foreign countries. Recently many East Asian countries such as China have started imported large quantities of sugarcane bagasse pellets. An average size power plant usually consumes over 10,000 tonnes of sugarcane bagasse pellets every month.
2. As Animal Feed
Sugarcane bagasse is a by-product of sugar factories offered for animal consumption. Beet bagasse is the cheapest source of roughage that is easily digestible and eagerly eaten by dairy cows and feeder cattle. With feed pellet mill for sugarcane bagasse pelle, through high pressure and high temperature processing, bagasse can be used as animal feed instead of grass and other fodder materials. Bagasse feed pellets can mainly be used to feed cattle, cows, sheep, fish and so on.Years of experiments show that adding 38%~40% puffed bagasse in forage does good to animals' healthy. The experimental data is as below:
Item | BH1 | BH2 | BH3 |
---|---|---|---|
Content of Bagasse | 52% | 38% | 25% |
Daily Weight Gain of Cattle | 0.866 | 1.012 | 0.985 |
3. As Pulp and Paper
In countries such as India, China, Colombia, Iran, Thailand and Argentina, bagasse is used in lieu of wood to create paper and pulp. Bagasse has good qualities for creating paper for mass production and distribution. It is also used to create thicker material boxes and boards as a substitute for plywood. Many companies even use it to build furniture.
Bagasse pellets made by sugarcane bagasse pellet machine are used in many places due to its convenience and comfort. It has the following advantages:
1. The sugarcane bagasse pellet machine is widely used for pelletizing of light biomass substances, such as wood chips, sawdust, straw, husk, shells, pasture, chrysanthemum, palm leaf and so on;
2.The sugarcane bagasse pellet mill feeder's especial structure makes materials conveyed evenly. It is specially designed for pelletizing of light substances with the density of 0.15-0.65g/cm3;
3. The Feeder, conditioner and chute of sugarcane bagasse pelletizing machine are made of stainless steel with long service life;
4. The sugarcane bagasse pellet making machine is with magnet and over load protection system which can protect machine well during production;
5. The sugarcane bagasse pellet forming machine makes gear directly-connecting as the driver and is with quick-release die fixed by clamps,which can increase the output by 15% more than the same type machine with belt-convey;
6. The bearings and oil seals in the main drivers are imported to ensure highly-efficient,stability and credibility.
The sugarcane bagasse pellet press machine process: crushed biomass sugarcane bagasse material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.
Under the strong squeezing action of the ring die and the press roller, the sugarcane bagasse material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed sugarcane bagasse material is continuously discharged from the die hole in a columnar shape, and then cut into sugarcane bagasse pellets of the required length by the cutter, and then enters the next process.
Model | MZLH320 | MZLH350 | MZLH420 | MZLH520 | MZLH768 | MZLH858 |
---|---|---|---|---|---|---|
Power | 37KW | 55KW | 90KW | 132KW | 250KW | 280KW |
Capacity | 300-400KG/H | 500-700KG/H | 1.0-1.2 T/H | 2.0-2.5 T/H | 2.5-4 T/H | 3-4.5 T/H |
Final Pellet | 6-12mm | 6-12mm | 6-12mm | 6-12mm | 6-12mm | 6-12mm |
Weight(KG) | 2500 | 3500 | 4000 | 4500 | 5000 | 5500 |
Sugarcane Bagasse Pellet Machine Price | 10000-100000USD |
In fact, sugarcane bagasse is a renewable resource, which is mainly used as pellet feed or biomass pellet fuel after processing. The following takes the bagasse pellet production line as an example for process description:
Using bagasse as the raw material, through the process of crushing, drying, additive mixing, extrusion, etc., it is
made into a new type of clean fuel that can be directly burned in granular form. Its products can be used as the
best substitutes for traditional energy sources such as coal, diesel, and natural gas.
No | Main Equipments | Model | Quantity |
---|---|---|---|
1 | Mixer Machine | SLHJ1A | 1 |
2 | Sawdust Rotary Dryer | ф1800*180000 | 1 |
3 | Biomass Sugarcane Bagasse Pellet Machine | MZLH-520 | 3 |
4 | Pellet Cooling Machine | SKLN17*17 | 1 |
5 | Vibrating Screener | TDZS63 | 1 |
6 | Pellet Packing Machine | DCS-50 | 1 |
7 | MCC Control Center ;Mimic Control Panel | / | 1 |
8 | More Auxiliary Equipment | U-screw conveyor*TLSSU35, Bucket elevator*TDTG50/28, Upper level indicator*KF1500, Storage bin*20m³, Lower level indicator*KF1500, Cyclone*ф600, Belt conveyor*PDS-500, Pneumatic gate valve*TZMQ30A,etc. |
No | Main Equipments | Model | Quantity |
---|---|---|---|
1 | Sawdust Hammer Mill | SFSP 66*60 | 1 |
2 | Biomass Drying Machinery | ф1200*120000 | 1 |
3 | Biomass Pelletizer Machine | MZLH-420 | 1 |
4 | Pellet Cooling Machine | SKLN11*11 | 1 |
5 | Vibrating Screener | TDZS63 | 1 |
6 | Pellet Packing Machine | DCS-50 | 1 |
7 | MCC Control Center ;Mimic Control Panel | / | 1 |
8 | More Auxiliary Equipment | Buffer bin*2m³, Cyclone*ф1000, Pulse dust collector*TBLMa.36b, Draught fan*9-19-5.6a, U-Screw conveyor*TLSSU30, Bucket elevator*TDTG40/23, Storage bin*4m³, Anti-caking equipment, Bucket elevator*TDTG36/18,etc. |
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.
Get Price & ServiceIn RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.
Get Price & ServiceRICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.
Get Price & Service