Sugarcane Bagasse Pellet Machine & Pellet Plant

Applications Of Sugarcane Bagasse Pellet Machine & Pellet Plant

There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.

Sugarcane Bagasse

A typical chemical analysis on a washed and dried dasis of sugarcane bagasse might be:

Item	Cellulose	Hemicellulose	Lignin	Ash	Waxes
Content	45–55%	20–25%	18–24%	1–4%	<1%

Unfortunately the moisture content of sugarcane bagasse is nearly 40 to 50 percent. This property makes it an inefficient fuel source. For this reason, further processing is required. When it has to be used as a source of electricity, it needs to be stored while moist to avoid over-drying.

Uses of sugarcane bagasse:

1. As a Fuel Source

One ton of sugarcane can produce about 300kg bagasse. The production of sugarcane bagasse per year in Brazil is 75~90 million tons. About 90% or more is used as fuel to supply power for factory. With wood pellets making machine, bagasse can be extruded into pellets fuel.

Some sugar mill owners sell their excess sugarcane bagasse pellets to other factories with boilers or export them to foreign countries. Recently many East Asian countries such as China have started imported large quantities of sugarcane bagasse pellets. An average size power plant usually consumes over 10,000 tonnes of sugarcane bagasse pellets every month.

2. As Animal Feed

Sugarcane bagasse is a by-product of sugar factories offered for animal consumption. Beet bagasse is the cheapest source of roughage that is easily digestible and eagerly eaten by dairy cows and feeder cattle. With feed pellet mill for sugarcane bagasse pelle, through high pressure and high temperature processing, bagasse can be used as animal feed instead of grass and other fodder materials. Bagasse feed pellets can mainly be used to feed cattle, cows, sheep, fish and so on.Years of experiments show that adding 38%~40% puffed bagasse in forage does good to animals' healthy. The experimental data is as below:

Item	BH1	BH2	BH3
Content of Bagasse	52%	38%	25%
Daily Weight Gain of Cattle	0.866	1.012	0.985

3. As Pulp and Paper

In countries such as India, China, Colombia, Iran, Thailand and Argentina, bagasse is used in lieu of wood to create paper and pulp. Bagasse has good qualities for creating paper for mass production and distribution. It is also used to create thicker material boxes and boards as a substitute for plywood. Many companies even use it to build furniture.

How to make bagasse pellets?

Benefits of bagasse pellets made by sugarcane bagasse pellet machine

Bagasse pellets made by sugarcane bagasse pellet machine are used in many places due to its convenience and comfort. It has the following advantages:

High return on investment. The raw material cost is low, the equipment investment is small, and the operation is simple. Ordinary people can operate the equipment after simple training, labor costs are very low, and coal prices fluctuate greatly. These factors ensure a better return on investment.
Wide application range. Bagasse pellets are easy to use and store. It can be used for heating, domestic stoves, hot water boilers, industrial boilers, biomass power plants, etc., instead of firewood, coal, fuel oil, and liquefied petroleum gas. It is also suitable for family units; it has good combustion efficiency and can meet the needs of cooking, heating and bathing, especially the necessities of biomass power plants.
Environmental benefits. Bagasse pellets are good for the environment. Bagasse pellets are carbon-neutral, which means that their own carbon dioxide emissions are absorbed by themselves during the growth process. They will not release other air-polluting gases into the air.
Renewable. Bagasse pellets are different from fossil fuels such as coal and natural gas that can be consumed (formed over a long period of time). Bagasse pellets are renewable because sugarcane grows every year, so we can provide an unlimited amount of raw materials.
Turn waste into treasure. With the increase in energy demand and the decrease in fossil fuels, no one can guarantee the stability of its prices. However, the cost of bagasse pellets can be controlled. In the context of global energy shortages, bagasse pellets are a representative of turning "waste" into wealth. Sugarcane is fully utilized, in addition to increasing farmers' income.

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Technical Features Of Sugarcane Bagasse Pellet Machine & Pellet Plant

1. The sugarcane bagasse pellet machine is widely used for pelletizing of light biomass substances, such as wood chips, sawdust, straw, husk, shells, pasture, chrysanthemum, palm leaf and so on;

2.The sugarcane bagasse pellet mill feeder's especial structure makes materials conveyed evenly. It is specially designed for pelletizing of light substances with the density of 0.15-0.65g/cm3;

3. The Feeder, conditioner and chute of sugarcane bagasse pelletizing machine are made of stainless steel with long service life;

4. The sugarcane bagasse pellet making machine is with magnet and over load protection system which can protect machine well during production;

5. The sugarcane bagasse pellet forming machine makes gear directly-connecting as the driver and is with quick-release die fixed by clamps,which can increase the output by 15% more than the same type machine with belt-convey;

6. The bearings and oil seals in the main drivers are imported to ensure highly-efficient,stability and credibility.

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Working Principle Of Sugarcane Bagasse Pellet Machine & Pellet Plant

The sugarcane bagasse pellet press machine process: crushed biomass sugarcane bagasse material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.

Under the strong squeezing action of the ring die and the press roller, the sugarcane bagasse material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed sugarcane bagasse material is continuously discharged from the die hole in a columnar shape, and then cut into sugarcane bagasse pellets of the required length by the cutter, and then enters the next process.

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Sugarcane Bagasse Pellet Making Machine Specification

Model	MZLH320	MZLH350	MZLH420	MZLH520	MZLH768	MZLH858
Power	37KW	55KW	90KW	132KW	250KW	280KW
Capacity	300-400KG/H	500-700KG/H	1.0-1.2 T/H	2.0-2.5 T/H	2.5-4 T/H	3-4.5 T/H
Final Pellet	6-12mm	6-12mm	6-12mm	6-12mm	6-12mm	6-12mm
Weight(KG)	2500	3500	4000	4500	5000	5500
Sugarcane Bagasse Pellet Machine Price	10000-100000USD

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Set up a 1-40t/h complete biomass sugarcane bagasse pellet production line with best price

In fact, sugarcane bagasse is a renewable resource, which is mainly used as pellet feed or biomass pellet fuel after processing. The following takes the bagasse pellet production line as an example for process description:

Using bagasse as the raw material, through the process of crushing, drying, additive mixing, extrusion, etc., it is made into a new type of clean fuel that can be directly burned in granular form. Its products can be used as the best substitutes for traditional energy sources such as coal, diesel, and natural gas.
complete biomass sugarcane bagasse pellet production line

If you want to create your own sugarcane bagasse pellet plant, the first thing you need to do is decide if you want to process sugar cane and bagasse pellets or only bagasse pellets. This major decision will impact every decision you make henceforth. This will determine the scale of your operation, the capital you will need and the machinery you will need. (The specific sugarcane bagasse process flow has been explained in the above content)
If you decide you want to process both, you will need to find a sugarcane supplier or purchase your own land to grow sugarcane. Getting started can take years. Processing only sugarcane bagasse pellets is a relatively easier business. You can contact local sugar mills to see if you can purchase their raw bagasse, pre-processing.
The second step would be purchasing the required sugarcane bagasse making machinery. You will need processing machines for each step in the sugarcane bagasse pellets manufacturing process. To dry the sugarcane bagasse pellets, you will need a sugarcane bagasse rotary dryer. There are many types of rotary dryers but all of them serve the same purpose.
This industrial dryer heats the pellets with hot gas to reduce moisture content. The price of rotary dryers varies greatly depending on manufacturer and size. Be prepared to spend at least $10,000.
The next sugarcane bagasse processing machine you need to have in your assembly is something that will help you crush the material into smaller pieces. This can be achieved by running the material through a sugarcane bagasse hammer mill crusher. The mechanics of a hammer mill crusher are exactly what they sound like.
The machine contains a large hammer that pulverizes the material to create small pieces. Hammer mill crushers are a lot less expensive than dryers. Expect to purchase one for approximately 5 to 10 thousand dollars.
The next sugarcane bagasse making machine you need to buy is a sugarcane bagasse pellet machine. You cannot spare any expense while purchasing a sugarcane bagasse pellet making machine. Each modern sugarcane bagasse pellet mill comes equipped with a cooling chamber. If your sugarcane bagasse pelletizer machine does not, you will have to buy a separate cooler. In the first step the material is simply loaded into the sugarcane bagasse pelleting machine.
Most machines come with mechanisms to avoid any spillage or loss of material. The second step involves the formation of sugarcane bagasse pellet shapes with a ring die.The machines are created to withstand vibration to ensure high quality sugarcane bagasse pellet formation. Pellet machines can cost anywhere from $10000 onward depending on the capacity you need to purchase.
Once the sugarcane bagasse pellets are formed and cooled, they can be packaged. Most pellet bags vary from 15 to 50 kilograms. You will need to purchase a pellet packing machine depending on the size of your pellet bags. At this point you will send the bags to your customers.
Once you have all the machinery in place, a location to manufacture and raw material you will need to ensure you have all the proper business licenses. You will also have to hire a full staff to help you run the sugarcane bagasse pellet plant. The process can take months to years depending on the scale so it is best to get started as soon as possible.

6T/H complete biomass pellet plant for wood and straw

6T/H heavy duty sugarcane bagasses pellet plant with ce for sugarcane bagasses, wood sawdust and straw pellets production

No	Main Equipments	Model	Quantity
1	Mixer Machine	SLHJ1A	1
2	Sawdust Rotary Dryer	ф1800*180000	1
3	Biomass Sugarcane Bagasse Pellet Machine	MZLH-520	3
4	Pellet Cooling Machine	SKLN17*17	1
5	Vibrating Screener	TDZS63	1
6	Pellet Packing Machine	DCS-50	1
7	MCC Control Center ;Mimic Control Panel	/	1
8	More Auxiliary Equipment	U-screw conveyorTLSSU35, Bucket elevatorTDTG50/28, Upper level indicatorKF1500, Storage bin20m³, Lower level indicatorKF1500, Cycloneф600, Belt conveyorPDS-500, Pneumatic gate valveTZMQ30A,etc.

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1.2ton per hour complete wood pellet production line price

1.2T/H CE sugarcane bagasses biomass pellet production line for wood and sugarcane bagasses

No	Main Equipments	Model	Quantity
1	Sawdust Hammer Mill	SFSP 66*60	1
2	Biomass Drying Machinery	ф1200*120000	1
3	Biomass Pelletizer Machine	MZLH-420	1
4	Pellet Cooling Machine	SKLN11*11	1
5	Vibrating Screener	TDZS63	1
6	Pellet Packing Machine	DCS-50	1
7	MCC Control Center ;Mimic Control Panel	/	1
8	More Auxiliary Equipment	Buffer bin2m³, Cycloneф1000, Pulse dust collectorTBLMa.36b, Draught fan9-19-5.6a, U-Screw conveyorTLSSU30, Bucket elevatorTDTG40/23, Storage bin4m³, Anti-caking equipment, Bucket elevatorTDTG36/18,etc.