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Sugarcane Bagasse Pellet Machine & Pellet Plant

Sugarcane Bagasse Pellet Machine & Pellet Plant

CAPACITY: 0.3T/H-10T/H
MAIN POWER: 37KW-280KW
MODEL: MZLH
APPLICATION: Sugarcane Bagasse Pellet Plant

Sugarcane bagasse pellet machine is a kind of biomass pellet machine, which uses bagasse as raw material for pelletizing. Richi Machinery conducts facility layout, machinery design, production, logistics and implementation operations for sugarcane bagasse pelleting facilities. This sugarcane bagasse pellet mill can also be used for wood and straw, which is applicable for all kinds of biomass materials.

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Sugarcane Bagasse Pellet Machine & Pellet Plant

Applications Of Sugarcane Bagasse Pellet Machine & Pellet Plant

There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.

There are a lot of sugar factories in southeast Asia and Brazil, plenty of sugarcane are produced after being extracted. For each 10 tonnes of sugarcane crushed, a sugar factory produces nearly 3 tonnes of wet bagasse. Most of the factories have no idea with how to deal with the material, massive waste materials take space of the plant. Few factories burn the bagasse fiber as fuel, when burned in quantity, it produces sufficient heat energy to supply all the needs of a typical sugar factory. The rest of the bagasse can be processed to biomass pellets and exported to other countries as fuel, which bring the factory economic benefits.

Sugarcane Bagasse

A typical chemical analysis on a washed and dried dasis of sugarcane bagasse might be:

Item Cellulose Hemicellulose Lignin Ash Waxes
Content 45–55% 20–25% 18–24% 1–4% <1%

Unfortunately the moisture content of sugarcane bagasse is nearly 40 to 50 percent. This property makes it an inefficient fuel source. For this reason, further processing is required. When it has to be used as a source of electricity, it needs to be stored while moist to avoid over-drying.

Uses of sugarcane bagasse:

1. As a Fuel Source

One ton of sugarcane can produce about 300kg bagasse. The production of sugarcane bagasse per year in Brazil is 75~90 million tons. About 90% or more is used as fuel to supply power for factory. With wood pellets making machine, bagasse can be extruded into pellets fuel.

Some sugar mill owners sell their excess sugarcane bagasse pellets to other factories with boilers or export them to foreign countries. Recently many East Asian countries such as China have started imported large quantities of sugarcane bagasse pellets. An average size power plant usually consumes over 10,000 tonnes of sugarcane bagasse pellets every month.

2. As Animal Feed

Sugarcane bagasse is a by-product of sugar factories offered for animal consumption. Beet bagasse is the cheapest source of roughage that is easily digestible and eagerly eaten by dairy cows and feeder cattle. With feed pellet mill for sugarcane bagasse pelle, through high pressure and high temperature processing, bagasse can be used as animal feed instead of grass and other fodder materials. Bagasse feed pellets can mainly be used to feed cattle, cows, sheep, fish and so on.Years of experiments show that adding 38%~40% puffed bagasse in forage does good to animals' healthy. The experimental data is as below:

Item BH1 BH2 BH3
Content of Bagasse 52% 38% 25%
Daily Weight Gain of Cattle 0.866 1.012 0.985

3. As Pulp and Paper

In countries such as India, China, Colombia, Iran, Thailand and Argentina, bagasse is used in lieu of wood to create paper and pulp. Bagasse has good qualities for creating paper for mass production and distribution. It is also used to create thicker material boxes and boards as a substitute for plywood. Many companies even use it to build furniture.

How to make bagasse pellets
How to make bagasse pellets?

Benefits of bagasse pellets made by sugarcane bagasse pellet machine

Bagasse pellets made by sugarcane bagasse pellet machine are used in many places due to its convenience and comfort. It has the following advantages:

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Technical Features Of Sugarcane Bagasse Pellet Machine & Pellet Plant

1. The sugarcane bagasse pellet machine is widely used for pelletizing of light biomass substances, such as wood chips, sawdust, straw, husk, shells, pasture, chrysanthemum, palm leaf and so on;

2.The sugarcane bagasse pellet mill feeder's especial structure makes materials conveyed evenly. It is specially designed for pelletizing of light substances with the density of 0.15-0.65g/cm3;

3. The Feeder, conditioner and chute of sugarcane bagasse pelletizing machine are made of stainless steel with long service life;

4. The sugarcane bagasse pellet making machine is with magnet and over load protection system which can protect machine well during production;

5. The sugarcane bagasse pellet forming machine makes gear directly-connecting as the driver and is with quick-release die fixed by clamps,which can increase the output by 15% more than the same type machine with belt-convey;

6. The bearings and oil seals in the main drivers are imported to ensure highly-efficient,stability and credibility.

Working Principle Of Sugarcane Bagasse Pellet Machine & Pellet Plant

The sugarcane bagasse pellet press machine process: crushed biomass sugarcane bagasse material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.

Under the strong squeezing action of the ring die and the press roller, the sugarcane bagasse material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed sugarcane bagasse material is continuously discharged from the die hole in a columnar shape, and then cut into sugarcane bagasse pellets of the required length by the cutter, and then enters the next process.

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Sugarcane Bagasse Pellet Making Machine Specification

Model MZLH320 MZLH350 MZLH420 MZLH520 MZLH768 MZLH858
Power 37KW 55KW 90KW 132KW 250KW 280KW
Capacity 300-400KG/H 500-700KG/H 1.0-1.2 T/H 2.0-2.5 T/H 2.5-4 T/H 3-4.5 T/H
Final Pellet 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm
Weight(KG) 2500 3500 4000 4500 5000 5500
Sugarcane Bagasse Pellet Machine Price 10000-100000USD
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Set up a 1-40t/h complete biomass sugarcane bagasse pellet production line with best price

In fact, sugarcane bagasse is a renewable resource, which is mainly used as pellet feed or biomass pellet fuel after processing. The following takes the bagasse pellet production line as an example for process description:

Using bagasse as the raw material, through the process of crushing, drying, additive mixing, extrusion, etc., it is made into a new type of clean fuel that can be directly burned in granular form. Its products can be used as the best substitutes for traditional energy sources such as coal, diesel, and natural gas.
complete biomass sugarcane bagasse pellet production line


  1. If you want to create your own sugarcane bagasse pellet plant, the first thing you need to do is decide if you want to process sugar cane and bagasse pellets or only bagasse pellets. This major decision will impact every decision you make henceforth. This will determine the scale of your operation, the capital you will need and the machinery you will need. (The specific sugarcane bagasse process flow has been explained in the above content)
    If you decide you want to process both, you will need to find a sugarcane supplier or purchase your own land to grow sugarcane. Getting started can take years. Processing only sugarcane bagasse pellets is a relatively easier business. You can contact local sugar mills to see if you can purchase their raw bagasse, pre-processing.
  2. The second step would be purchasing the required sugarcane bagasse making machinery. You will need processing machines for each step in the sugarcane bagasse pellets manufacturing process. To dry the sugarcane bagasse pellets, you will need a sugarcane bagasse rotary dryer. There are many types of rotary dryers but all of them serve the same purpose.
    This industrial dryer heats the pellets with hot gas to reduce moisture content. The price of rotary dryers varies greatly depending on manufacturer and size. Be prepared to spend at least $10,000.china factory supply Sugarcane Bagasse Pellet making plant
  3. The next sugarcane bagasse processing machine you need to have in your assembly is something that will help you crush the material into smaller pieces. This can be achieved by running the material through a sugarcane bagasse hammer mill crusher. The mechanics of a hammer mill crusher are exactly what they sound like.
    The machine contains a large hammer that pulverizes the material to create small pieces. Hammer mill crushers are a lot less expensive than dryers. Expect to purchase one for approximately 5 to 10 thousand dollars.
  4. The next sugarcane bagasse making machine you need to buy is a sugarcane bagasse pellet machine. You cannot spare any expense while purchasing a sugarcane bagasse pellet making machine. Each modern sugarcane bagasse pellet mill comes equipped with a cooling chamber. If your sugarcane bagasse pelletizer machine does not, you will have to buy a separate cooler. In the first step the material is simply loaded into the sugarcane bagasse pelleting machine.
    Most machines come with mechanisms to avoid any spillage or loss of material. The second step involves the formation of sugarcane bagasse pellet shapes with a ring die.The machines are created to withstand vibration to ensure high quality sugarcane bagasse pellet formation. Pellet machines can cost anywhere from $10000 onward depending on the capacity you need to purchase.Sugarcane Bagasse Pellet Forming Machine for sale
  5. Once the sugarcane bagasse pellets are formed and cooled, they can be packaged. Most pellet bags vary from 15 to 50 kilograms. You will need to purchase a pellet packing machine depending on the size of your pellet bags. At this point you will send the bags to your customers.
  6. Once you have all the machinery in place, a location to manufacture and raw material you will need to ensure you have all the proper business licenses. You will also have to hire a full staff to help you run the sugarcane bagasse pellet plant. The process can take months to years depending on the scale so it is best to get started as soon as possible.

Why Choose Richi

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why choose richi
Introduction of RICHI
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Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

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Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

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Customized Design And Business Plan
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Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

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Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

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After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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