Richi Machinery is a comprehensive problem solver for poultry feed machinery processing equipment and whole poultry feed plant engineering. RICHI series poultry feed making machin and complete sets of animal feed mill projects cover all provinces, cities, and autonomous regions in China, and its business covers more than 100 countries and regions in Asia, the Middle East, Africa, Europe, Oceania, South America, etc.
Applications Of Poultry Feed Pellet Production Line
RICHI poultry feed production lines can be used to process poultry feed pellets such as chickens, ducks, geese, pigeons, birds, turkeys, etc. From raw materials to feed, we provide a full set of poultry feed equipment and feed production process solutions, and responsible for all phases of project design, budget, equipment and material procurement, construction, trial operation, and acceptance for poultry feed mills or poultry farms.
Poultry is the fastest growing protein source in the world and has become the most widely consumed meat in the world. Currently South Asia and the entire Southeast Asia, Eastern Europe (such as Poland, Hungary and Romania) and Latin America (such as Colombia, Peru, Chile and Central America, except Brazil) will lead global poultry production and increase supply. Based on the demand for poultry meat and eggs, the production of poultry feed may increase. In mature markets, animal welfare and sustainable production remain top priorities.
In the next 40 years, the total amount of food needed in the world will be the sum of the demand in the past 400 years. Poultry meat, poultry and eggs, as a cheap and high-quality source of livestock and poultry animal protein, its stable supply will become the key to solving the food source of the global population. This puts forward higher requirements for animal nutrition. How to ensure the source of feed and land resources, how to increase the feed rate, increase the breeding level, more standards, further reduce antibiotics, the use of new feed additives and new labeling and labeling standards, etc., have become the core issue.
Technical Features Of Poultry Feed Pellet Production Line
1.From customized non-standard models to multi-combination standard configuration models, RICHI is always in accordance with market trends and customer needs, constantly introducing new ones. In Richi Machinery, each poultry feed mills design and poultry feed equipment can be customized.
2.Although the poultry feed production technology of different customers is different, we always follow when designing for customers: reasonable configuration, stable performance, convenient operation process, and high economic benefits.
3. This poultry feed production line is suitable for poultry feed production of various sizes, various hardness, various lengths and various types (pellet feed/powder feed/mash feed).
4.The replacement of wearing parts can be completed quickly, reducing downtime and maintenance time.
5.Reasonable initial poultry feed mill investment cost and low maintenance cost in the later stage.
Working Principle Of Poultry Feed Pellet Production Line
Poultry feed pellets should be completely suitable for specific types of poultry, and they are required to formulate to ensure that the final feed compound contains all the correct nutrients in the required amount, so that it can be a digestible feed with the best feed conversion rate. Poultry pellet feed production line technology is the key to ensuring the quality of feed products. It can reduce feed production costs and improve the production efficiency of poultry feed mills or poultry farms. It is an important link to ensure the healthy and stable development of the poultry feed industry, also a technical guarantee to maximize the production performance of poultry animals.
The challenge for poultry feed production lines and poultry farms is how to optimize the processing of a large number of raw materials and ensure the quality of poultry feed required, while maintaining high poultry feed production capacity and low poultry feed costs. The following is the processing flow of the poultry feed lines:
Raw material cleaning section: The cleaning of raw materials can ensure that the entire feed production process is problem-free, and ensure high-quality semi-finished or final products.
Crushing section: Crushing or reducing particle size is the main function of feed production. After the feed is crushed, it is more conducive to the digestion and absorption of animals. The important indicators in the crushing process are particle size, uniformity and energy consumption.
Measuring and weighing: The perfect final poultry feed product and the most economical production method depend on the correct dosage. Precise coordination of components requires high batching and weighing accuracy.
Mixing section: In the poultry feed mixer, various raw materials, additives and liquids are mixed into a homogeneous animal feed mixture.
Conditoning section: Before entering the pellet making machine for poultry feed, the coarse powder is heat-treated by adding steam in the regulator.
Pelletizing section: In the poultry feed pellet machine, the hot powder is converted into feed pellets. Animal feed pellets can produce a variety of diameters and hardness.
Cooling section: The poultry feed pellets will be cooled in a countercurrent cooler.
Screening section: Sieving can be done at the beginning of the process or after granulation and crushing. The raw material is sieved to separate the size. The smaller size does not require crushing. The raw materials are sieved first, which can optimize the crushing process and save energy. By sieving particles and crumbs, the quality of the final product can be improved.
Packaging section: Whether in bulk or in bags, the finished product is ready for shipment.
Conveying section: Low pollution, horizontal or vertical transportation of semi-finished or finished products in the poultry feed production line.
Poultry feed making machine in poultry feed manufacturing process
RICHI are able to provide complete poultry feed production line solutions, including total planning, civil engineering, steel construction, storage system, poultry feed pellet processing machinery, intelligent packing, electrical control system. RICHI has engaged in poultry feed machine for 25+ years and thus has rich experience on poultry feed machinery and poultry feed plant after repeated attempts and trials.
The configuration of the poultry feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of the poultry feed mill design. According to different technological requirements, various types of poultry feed machinery are combined to meet customers' different poultry feed manufacturing process requirements.
How to build a new poultry feed production line for your poultry feed mill or poultry farm?
According to customer different animal feed production types, different output configuration can be customized. We devote ourselves to undertaking all poultry feed production line with 1-100 tons per hour and to providing more value added service to all the customers.
Richi Machinery provides global customers with a one-stop, complete set of professional poultry feed production line solutions (business plan for poultry feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of poultry feed equipment, so that the needs and positioning of the project are more clear, and at the same time, the customer's equipment selection range is more concentrated, reducing the cost of energy and financial resources.
If you want to start a new poultry feed pellet line for your poultry feed mill or poultry farm, you should pay attention to the following main processes:
Planning the general drawing of poultry feed mill plant site.
Due to the influence of various objective factors such as poultry feed raw materials, processes, formulas, project area, local regulations, etc., various technological poultry feed production process and poultry feed equipment configurations have appeared in the actual poultry feed plant design.
Therefore, if you want to build a high-efficiency, high-quality, high-return poultry feed production line, please do not hesitate to contact Richi Machinery and communicate directly with our engineer team, you will definitely get a satisfactory answer. The following is the poultry feed mill machine configuration display of poultry feed production business plan we have done in several customer project :
4T/H poultry feed manufacturing process flow chart
Poultry feed machinery in 4t/h poultry feed production line
Auxiliary equipment: screw conveyor*TLSS20, Iron removing device*Z-Type, Bucket Elevator*TDTG36/18, Cyclone*SK600, Dust collector*TBLMa.12A, MCC Control Center; Mimic Control Panel, etc.
Richi Machinery is a professional manufacturing enterprise integrating scientific
research and
development, manufacturing, sales and service. We have developed and manufactured
multifunctional
pelletizers, grinders, mixers, dryers and more than ten categories and more than 30
models of complete
machine products are widely used in feed, biomass, organic fertilizer, pet supplies,
solid waste
recycling, chemical industry, road construction and other fields. All RICHI products
have passed
ISO9001:2008 international quality system certification, EU CE certification and Customs
Union CU-TR
certification, successfully serving more than 2,000 customers in more than 100 countries
and regions
around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will
formulate
multiple sets of pellet production process plans for comparative analysis according to the actual needs
of
customers, select a reasonable plan, and realize private customization. Our services run through all
aspects of
on-site terrain and environment survey, production line process design, raw material testing, cost
requirement
analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international
standards for
product design and manufacturing processes. In terms of management systems, there are product
quality
accountability systems, product quality accountability systems, and safety production management
systems; in
terms of management tools, QC quality control management, SPC statistical process control,
sampling
inspection and measurement system analysis are used for quality control, to achieve effective
control of the
entire process of equipment production, and never let go of any quality hidden dangers that may
affect
customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in
the link
of equipment preparation and delivery, we follow the standardized process: preparation order
check-equipment
factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure
the safe
and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers
will guide
the construction of site infrastructure, equipment installation and commissioning and trial operation of
the
entire production line throughout the process. When the relevant project indicators reach the design
standards,
the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the
project from
consultation, site survey, sample analysis to plan design, installation and commissioning, and
maintenance.
We provide comprehensive and systematic training for the technical staff of each customer to
better serve
the customer's project needs. After the technicians have finished their studies, RICHI will
provide
follow-up technical support services, and the training engineers will follow up the project use
effects in
the later stage to ensure the stable operation of the customer's project.
With the sales contract, the order tracking clerk checks the models and
quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly
checks quality of every machine with the checklist.
Check Items When Packing
Before packaging and shipment, the order tracking clerk checks the packaged items
again with the packing list to avoid loss of items.
Sign the contract
Adopting international common standards for accurate design of product packaging,
prevent product damage rate and the effective use of transport tools, which ensure the perfect
delivery of products.
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