SZLH triple-layer conditioner pellet mill is specially used for aqua feed processing, generally for processing powdery, flowable and easily pelletized materials into feed pellets for sinking fish, floating fish shrimp, crab and special aquatic feed.
Applications Of SZLH Triple-layer Conditioner Pellet Mill
This SZLH triple-layer conditioner feed pellet mill model is especially suitable for the production of various types of fish feed, shrimp feed and other aquatic feed pellets. It has the characteristics of stable operation, high output and high forming rate. Nowadays, in order to produce higher remuneration and better quality aquatic pellet feed, feed mills continue to adopt new formulas, new processes and new feed making equipment. In order to adapt to the development trend of aquatic feed processing, since feed conditioning technology is a key link in aquatic pellet feed manufacturing technology, we specially designed a three-layer conditioner pellet mill to adapt to the thermal characteristics of aquatic feed conditioning. It is essential to improve the nutritional structure of feed, kill bacteria, improve pelleting conditions, increase yield, improve quality, and improve water resistance, and increase the intake of fish, shrimp, crabs, etc.
Technical Features Of SZLH Triple-layer Conditioner Pellet Mill
1. Imported high-quality bearing and oil seal are adopted to ensure efficient, stable and low-noise whole machine operation; the pelleting room is equipped with air suction temperature reducing system.
2. The main driving adopts high-precision gear drive, so that the output is improved by about 20% when compared with that of belt drive.
4. The aqua feed pellet mill feeder adopts variable-frequency and variable-speed motor to ensure the quality of discharged pellets.
5. Feed pellet euqipment ring dies with multiple kinds of bore diameters are optional, and high-quality craft ring dies are adopted, so that the service life is long, the discharged pellets are smooth and the quality is high.
6. International advanced compensation type snakelike spring coupling has the propertied of novel and compact structure, high safety, low noise and low fault rate.
Working Principle Of SZLH Triple-layer Conditioner Pellet Mill
The three-layer conditoner feed pellet mill for aqua feed consists of a feeder, conditioner(s) and a principal machine(mainly including main motors, drive countershaft assembly, rotor assembly, ring die, press rollers,cutter assembly, die lifting device, lubrication system, and hydraulic system.
The triple-layer conditioner feed pellet mill machine working procedure is shown as follows:
Mixed mash of a moisture content below 18% is from mash bin to feeding screw before entering the conditioner at a proper flow rate by adjusting the frequency inverter to control motor rotating speed. The feed making material will be sufficiently mixed with steam by the mixing effect of stirring paddles in the conditioner. Molassess or oil/fat can be added into the conditioner through molassess inlet if necessary. The temperature of the conditioned compound mash is normally controlled within 65~95℃ and the moisture is 14~18% according to different formulations. Finally the mash drops into the pelletizing chamber and is compressed into pellets by the animal feed pellet machine press rollers and ring die.
Cost To Set Up Standard/Customized Triple-layer Conditioner Animal Feed Pellet Machine
Triple-layer Conditioner Feed Pellet Making Machine Price: FOB 7000-100000USD
What's triple-layer conditioner animal feed pellet machine price? Because different customers have different requirements for pellets, there will be many differences in the details of our feed pellet machine design. Therefore, the actual triple-layer conditioner feed pellet maker machine price for different projects are different. Even if the customer wants to produce the same type of pellets, if the customer's feed formula, raw materials, and production technology are different, the triple-layer conditioner animal feed pelletizer machine ring die, conditioner, etc. will be different.
In order to extend and control the residence time of powdery materials in the conditioner of the animal feed pelletizer, we superimpose three layer standard single-shaft paddle-type conditioners on the top of the SZLH ring die animal feed granulator. This type of conditioner is characterized by being connected in series with multiple steam injection ports. The powder material passes through each conditioner in turn during operation, which prolongs the conditioning time of the powdery material. The material and steam can be more fully contacted and mixed, and the powder can be mixed. The maturation degree of the raw material is increased to about 40%.
The quality of the animal feed pellet milling machine conditioning effect is related to the conditioning time, temperature, pressure and moisture. The higher the steam pressure during conditioning, the longer the conditioning time and the higher the conditioning temperature, the higher the degree of gelatinization of the starch in the raw material and the adhesion The better the performance, the better the water resistance. Studies have found that the moisture content of the mixed powder after conditioning has a significant impact on the stability of the feed in water. Within the allowable range, the greater the moisture content of the raw material, the better the water resistance of the product; but too much moisture can easily cause die hole blockage and increase the difficulty of drying the pellets is reduced.
Conditioning temperature: aquatic feed, 90-100℃;
Conditioning moisture: the usual mixed feed, especially low protein feed, the starch content is above 50%, and the moisture content can reach 15-17% after conditioning;
Conditioning time: fish feed (≥40~60s), shrimp feed (≥150~300s).
In the aquafeed processing industry, extruder and pelletizer are two types of equipment that are often talked about. Feed extruder equipment relies on the shearing, compression and kneading of the screw to fully mature the material, and then the material is expanded by the compression ratio and length-to-diameter ratio of the screw and then granulated. It is a device that heats and matures feed ingredients. The maturation degree of the material expanded by the extruder is very high, which is conducive to digestion and absorption.
The feed pellet machine simply compresses the material into pellets by squeezing, which is also called a feed pellet mill. The maturation of the material is very low, and it is a device that presses the well-proportioned feed into pellets. In comparison, the current feed pellet machine is more extensive, because the cost of the pellet mill is lower. However, with the development of aquatic feed processing technology, we must also realize that the prospect of extruded equipment is also very good, especially when producing floating pellet feed, shrimp feed, and pet feed.
Because extruded feed has the advantages of general complete pellet feed, it can also improve the digestion and absorption rate of fed animals, and can effectively prevent animal digestive tract diseases; also because of the high temperature and high pressure maturation, the disinfection and sterilization effects are more obvious, and it is applicable It has strong sex, and the feed resources that can be extruded are more extensive.
In general, the current problem that restricts the application of feed extruders is the feed extruder price. For most small and medium aquatic feed factories and pet feed factories, the high cost of aquatic feed extruders is unacceptable to many feed processors. , Especially for feed mill plants that produce sinking fish feed or other sinking pellet feeds, they can choose triple-layer conditioner feed pellet mills instead. In addition, in addition to the three-layer conditioner feed pellet making machine, sinking pellets feeds can also be processed with double-layer conditioner animal feed pellet mill machines.
Richi Machinery is a professional manufacturing enterprise integrating scientific
research and
development, manufacturing, sales and service. We have developed and manufactured
multifunctional
pelletizers, grinders, mixers, dryers and more than ten categories and more than 30
models of complete
machine products are widely used in feed, biomass, organic fertilizer, pet supplies,
solid waste
recycling, chemical industry, road construction and other fields. All RICHI products
have passed
ISO9001:2008 international quality system certification, EU CE certification and Customs
Union CU-TR
certification, successfully serving more than 2,000 customers in more than 100 countries
and regions
around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will
formulate
multiple sets of pellet production process plans for comparative analysis according to the actual needs
of
customers, select a reasonable plan, and realize private customization. Our services run through all
aspects of
on-site terrain and environment survey, production line process design, raw material testing, cost
requirement
analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international
standards for
product design and manufacturing processes. In terms of management systems, there are product
quality
accountability systems, product quality accountability systems, and safety production management
systems; in
terms of management tools, QC quality control management, SPC statistical process control,
sampling
inspection and measurement system analysis are used for quality control, to achieve effective
control of the
entire process of equipment production, and never let go of any quality hidden dangers that may
affect
customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in
the link
of equipment preparation and delivery, we follow the standardized process: preparation order
check-equipment
factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure
the safe
and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers
will guide
the construction of site infrastructure, equipment installation and commissioning and trial operation of
the
entire production line throughout the process. When the relevant project indicators reach the design
standards,
the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the
project from
consultation, site survey, sample analysis to plan design, installation and commissioning, and
maintenance.
We provide comprehensive and systematic training for the technical staff of each customer to
better serve
the customer's project needs. After the technicians have finished their studies, RICHI will
provide
follow-up technical support services, and the training engineers will follow up the project use
effects in
the later stage to ensure the stable operation of the customer's project.
