The most important thing to invest in a cow dung pellet production line for cow dung fertilizer or cow dung fuel is to purchase cow dung pelletizing equipment. Richi Machinery produces cow dung pellet making machine and conplete set of cow dung pellet production line equipment. Our cow dung pelletizer is also suitable for making horse manure, chicken manure, pig manure, poultry manure and other animal manure pellets.
Cow dung is a waste produced by many cattle farms. A large dairy farm may produce tens of tons of cow dung a day. If it is not treated in time, it may pollute our environment and water sources. After analyzing cow manure, it is found that it is rich in minerals and nutrients, and the organic content is higher than chicken manure. This is why many people make cow manure into fertilizer pellets. Studies have found that cow dung is the best choice for pelleting by cow dung pellet making machine. Cow dung can not only be made into fertilizer pellets, but also into fuel pellets. This is because cows eat a variety of foods, such as grass, leaves, grains, wheat straw, etc., and chew the food thoroughly. Therefore, cow dung is composed of many combustible fibers, and it is also a good choice to make fuel pellets.
1. The organic content can be high to 100%, can make pure organic pellets from cow dung;
2.. Feeding ground speed of the cow dung pellet granulator machine is adjustable, can apply various production requirements;
3. The whole cow dung pellet machine is equipped with iron and overload protection device, give full consideration to the protection of the machine in use process;
4. The cow dung pellet making machine's main transmission gear drive with high precision, uses the quick-release ring die type of anchorear type, output is about 15% higher than type belt drive;
5. The grow fast cow dung pelletizer machine transmission part selects Japan high quality bearing, ensure transmission efficient, stable and reliable;
6. Adopt international advanced equipment and process of manufacturing of steel ring die, long service life, the final cow dung fertilizer pellets is smooth, high quality.
The ring die cow dung pellet machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required pellets.
During the working process of cow manure pellet machine die and the roller, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as material enters the granulating chamber, the material starts to be taken into the working area, and the cattle manure pellet granulator pressure roller is also driven by friction. With the rotation of the die roll, the ingested material moves forward faster, and the extrusion force and the density of the material gradually increase.
When the extrusion force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole. Due to the continuous rotation of the die and roll, the material is continuously squeezed into the ring die hole. Therefore, the material in the ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by the cutter to form organic cow dung fertilizer pellets or cow dung fuel pellets.
|Capacity||1-2 T/H||3-4 T/H||5-6 T/H||7-8 T/H||9-10 T/H||10-12 T/H|
|Cow Dung Pelletizer Machine Price||7000-100000USD|
Nowadays, cow dung pellets are mainly used as organic fertilizer and biomass energy, but the process and equipment of the two types of cow dung pellets are very different. Since cow dung is mainly used as organic fertilizer, the content of this page mainly expands the content of the cow dung organic fertilizer processing line. When cow dung is used as biomass energy, you can directly refer to: Biomass pellet production line.
Many studies at home and abroad have shown that as fertilizer, livestock manure can not only solve the way out of waste, but also improve and fertilize the soil. Therefore, it is an ideal disposal method and is generally favored by countries all over the world.
However, if the livestock and poultry manure produced by large-scale breeding is directly sold as fertilizer, it is often difficult to form a market due to high transportation costs and inconvenient operations.
On the basis of the harmless and stabilizing treatment of livestock and poultry manure, processing it into commercial organic fertilizer or organic & inorganic compound fertilizer has a stable product market and is a resource-based approach that conforms to the national conditions of many countries.
Cow dung, from the point of view of cattle farms, is a kind of waste. Can cow dung be re-developed and fully utilized? It has become the focus of people's attention. However, this problem is no longer a difficult point. As many countries and regions attach importance to this aspect, in order to develop the organic fertilizer industry, various advocacy and encouragement policies have emerged, and the time for the large-scale and industrialized development of cattle manure commercial organic fertilizer has become more and more mature.
Cow dung can be made into high-quality organic fertilizer products after fermentation. Cow manure contains 14.5% organic matter, 0.30-0.45% nitrogen, 0.15-0.25% phosphorus, and 0.10-0.15% potassium. Cow manure organic fertilizer is a cold fertilizer. The organic matter and nutrient content is low in all kinds of livestock. It has a fine texture, slow decomposition, and low calorific value. It is a late-acting fertilizer and is suitable for base fertilizer.
After the cow dung is processed and pelletized, it can generate more than 3,500 calories after burning as a biomass pellet, which is almost the same as the lignite produced in many countries and regions, but the cost can be reduced by 30%, and more Environmental protection, the small amount of manure ash produced after combustion can also be used as organic fertilizer, which can achieve zero waste discharge in the whole process.
Compared with other fuels, cow dung is cheaper than propane, most natural gas and electricity. In addition, it is also very effective. Where wood is very scarce, cow dung can be used as a substitute and used to reduce wood consumption pressure. In addition, cow dung requires a short collection time and is easy to obtain. Cow dung contains a reasonable amount of energy and can be used as a sustainable and renewable fuel source. It can also reduce the disposal costs of odors and other nuisances associated with large-scale farms.
Because of the many disadvantages of directly using cow dung as fuel, cow dung fuel pellets seem to be a better choice. After pelletizing, the volume of cow dung fuel pellets is three times smaller than the original volume, but the burning time will be extended by three to four times. During the combustion process, no obvious dust or ash is discharged, and the density of the discharged ash is much lower, which can meet environmental protection standards.
Before designing the cow manure pellet production line process, you need to consider the following aspects:
Share a few cow dung production factory projects we have done:
|1||Cow dung turner: LYFP-9 has a power of 50.5kw and a designed capacity of 900m³ per hour.|
|2||Cow dung dryer machine: LYHG3.0×18, the drum diameter is 3m, the length is 18m, the power is 30kw, and the designed output is 10-12T per hour.|
|3||Cow dung grinder machine: FFSP66×120, power 200kw, designed to produce 10-12T per hour.|
|4||Cow dung mixer: FDHJ4, power 45kw, design output: 4m³/batch|
|5||Cow dung pellet machine: MZLH350, power: 55kw, design 3-4 tons per hour, quantity: 3 units.|
|6||Cow dung pellet cooler: FKLB8, the cooling chamber volume is 8m³, and the designed output is 10-12T per hour.|
|7||Cow dung packing machine: DCS-50, the packing range is 20-50kg/bag, 6-8 bags/min.|
|1||Cow dung turner: LYFP-3, the power is 19.5kw, the designed production capacity is 300m³ per hour.|
|2||Cow dung dryer machine: LYHG1.2*12, the drum diameter is 1.2m, the length is 12m, the power is 6kw, and the designed output is 2-2.5T per hour.|
|3||Cow dung grinder machine: FFSP56×40, power 37kw, designed to produce 2-3T per hour.|
|4||Cow dung mixer: SDHJ1, power 15kw, design output: 1m³/batch.|
|5||Cow dung pellet machine: MZLH350, power: 55kw, design 3-4 tons per hour, quantity: 1 units.|
|6||Cow dung pellet cooler: FKLB2, the cooling chamber volume is 2m³, and the designed output is 2.5-3T per hour.|
|7||Cow dung packing machine: DCS-50, the packing range is 20-50kg/bag, 6-8 bags/min.|
|1||Rake turning machine||2|
|2||Cow manure fertilizer crusher||4|
|3||Cattle manure pellet maker||2|
|4||Dryer for cow manure||1|
|5||Cow dung manure pellet cooler||1|
|6||Grading screener machine||1|
|7||More Auxiliary Equipment: Belt conveyors, Pre-fermentation device, Three-combined anaerobic fermentation device, Biogas boiler, Bucket elevator, Dry exhaust fan, Packing machine, Electric control cabinet, etc.|
|1||Organic fertilizer cow dung crushing machine||1|
|2||Cow dung manure mixing machine||2|
|3||Cow dung pelleting machine||1|
|4||Cow dung dryer machine||1|
|5||Cow dung pellet cooler||1|
|6||Cow dung bagging machine||1|
|7||More Auxiliary Equipment: Belt conveyor, fan, Fermentation turning machine, Batching machine with four bins, Bucket elevator, Laboratory equipment, Forklift, Manure collection truck, Electric control cabinet,etc.|
There are many types of cow dung, and the purpose of cow dung is mainly from the way it is processed. Generally, the cow dung in large farms will be treated, not the cow dung released from the steak, such as solid-liquid separation after washing, such as using litter such as sand, soil, etc. as the litter, such as using bacterial residue as the litter.
In addition, the manure of beef cattle is different from that of dairy cows. The manure of dairy cows has higher organic matter and nutrients, and the organic matter of beef cattle is lower. Pure cow manure is a very good raw material as organic fertilizer and microbial fertilizer carrier. Because of its moderate carbon-nitrogen ratio between 20 and 35, it first needs to control the water content between 50-65.
Fermentation bacteria are usually withered grass and wood. Mold, Aspergillus niger and Aspergillus oryzae are better combined. After 30 days of aerobic fermentation, the fermentation will be good. After the moisture is controlled, the nutrition and other technical indicators can be used as commercial organic fertilizer and microbial fertilizer.
Cow dung has less protein content and more grass fiber. It is suitable for places where the soil is sticky and needs improvement. It can effectively increase the air permeability of the soil and supplement nutrients. It is suitable for crops that require loose and fertile soil! It is more suitable for foliage plants.
Chicken manure has high protein content, high calories, more comprehensive nutritional elements, suitable for soil physical properties, and places where nutrients are incomplete or low, which can effectively supplement the growth needs of plants, and is more suitable for flowering and fruiting plants.
The main components of cow manure and chicken manure are different. Generally speaking, cow dung contains more crude fiber, because cows mainly feed on grass. Chicken manure is generally finer and usually includes some undigested feed.
If these two kinds of manure are used as fertilizer, they must be fermented, which is commonly referred to as compost, to reduce odor and increase fertilizer efficiency. Both are considered organic fertilizers. After composting, chicken manure is more effective.
However, it should be noted that chicken manure is rich in organic matter, which is good for crop growth. It also contains fiber and carbohydrates. However, if chicken manure is used as fertilizer, the dosage must be controlled because chicken manure is acidic. Yes, if it is used too much, it will cause soil acidification, reduce crop yields, and may also cause the roots of crops to corrode.
The output of chicken manure is relatively small, and it is unrealistic to use chicken manure for fertilization, so generally straw is used as fertilizer first, and then chicken manure is used as additional fertilizer.
Compared with chicken manure, the nutritional value of cow manure is not so high. Although it contains a certain amount of organic matter, the organic matter cannot be decomposed, and the oxygen and nitrogen contained in it are much lower than chicken manure.
However, cow dung has an incomparable benefit to chicken dung, that is, although it is relatively weak in fatness, it is relatively mild in nature, and has the characteristics of ventilation, so it can be used on poor soils to improve the soil. The quality of the fertilizer is generally used together with horse manure, and then an appropriate amount of phosphate rock powder is added to it to get the best fertilizer efficiency.
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
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