Cow Dung Pellet Machine & Pellet Production Line

Applications Of Cow Dung Pellet Machine & Pellet Production Line

Cow dung is a waste produced by many cattle farms. A large dairy farm may produce tens of tons of cow dung a day. If it is not treated in time, it may pollute our environment and water sources. After analyzing cow manure, it is found that it is rich in minerals and nutrients, and the organic content is higher than chicken manure. This is why many people make cow manure into fertilizer pellets. Studies have found that cow dung is the best choice for pelleting by cow dung pellet making machine. Cow dung can not only be made into fertilizer pellets, but also into fuel pellets. This is because cows eat a variety of foods, such as grass, leaves, grains, wheat straw, etc., and chew the food thoroughly. Therefore, cow dung is composed of many combustible fibers, and it is also a good choice to make fuel pellets.

Features of cow dung fertilizer pellets from cow dung pellet machine

• Improve the soil and fertility. After the cow dung organic fertilizer is applied to the soil, the organic matter can effectively improve the physical and chemical conditions and biological characteristics of the soil, mature the soil, enhance the soil's fertilizer retention and fertilization capacity and buffer capacity, and create good soil conditions for crop growth.
• Improve the utilization rate of fertilizer.
• Increase output and improve quality. Cow dung organic fertilizers are rich in organic matter and various nutrient elements to provide nutrition for crops. After the cow dung organic fertilizer is decomposed, it provides energy and nutrients for soil microbial activities, promotes microbial activities, accelerates the decomposition of organic matter, and produces active substances that can promote the growth of crops and improve the quality of agricultural products.

Features of cow dung fuel pellets from cow dung pellet machine

• Wide application. Cow dung fuel pellets can replace coal to be used to supply heat or as fuel. It is especially suitables for densely inhabited district.
• It has no season limitation and can be used all the year round.
• Making cow dung fuel pellets can reach conversion and appreciation of waste material.
• Environmental friendly. As one green energy, sulphur content, ash content and nitrogen content of cow dung fuel pellets is much lower than coal, fossil oil, etc.
• Low cost and high additional value. With locally abundant cow dung and cow dung pellets production line, you can make cow dung fuel pellets.
• Big density and convenient to store. Cow dung fuel pellets has small volume and high density which makes it convenient to convert, store, transport and use.

Technical Features Of Cow Dung Pellet Machine & Pellet Production Line

1. The organic content can be high to 100%, can make pure organic pellets from cow dung;

2.. Feeding ground speed of the cow dung pellet granulator machine is adjustable, can apply various production requirements;

3. The whole cow dung pellet machine is equipped with iron and overload protection device, give full consideration to the protection of the machine in use process;

4. The cow dung pellet making machine's main transmission gear drive with high precision, uses the quick-release ring die type of anchorear type, output is about 15% higher than type belt drive;

5. The grow fast cow dung pelletizer machine transmission part selects Japan high quality bearing, ensure transmission efficient, stable and reliable;

6. Adopt international advanced equipment and process of manufacturing of steel ring die, long service life, the final cow dung fertilizer pellets is smooth, high quality.

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Working Principle Of Cow Dung Pellet Machine & Pellet Production Line

The ring die cow dung pellet machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required pellets.

During the working process of cow manure pellet machine die and the roller, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as material enters the granulating chamber, the material starts to be taken into the working area, and the cattle manure pellet granulator pressure roller is also driven by friction. With the rotation of the die roll, the ingested material moves forward faster, and the extrusion force and the density of the material gradually increase.

When the extrusion force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole. Due to the continuous rotation of the die and roll, the material is continuously squeezed into the ring die hole. Therefore, the material in the ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by the cutter to form organic  cow dung fertilizer pellets or cow dung fuel pellets.

Cow Dung Pellet Machine Price & Specification

Complete cow dung pellet production line manufacturing process

Nowadays, cow dung pellets are mainly used as organic fertilizer and biomass energy, but the process and equipment of the two types of cow dung pellets are very different. Since cow dung is mainly used as organic fertilizer, the content of this page mainly expands the content of the cow dung organic fertilizer processing line. When cow dung is used as biomass energy, you can directly refer to: Biomass pellet production line.

Cow dung pellet production line for cow dung fertilizer pellets

Many studies at home and abroad have shown that as fertilizer, livestock manure can not only solve the way out of waste, but also improve and fertilize the soil. Therefore, it is an ideal disposal method and is generally favored by countries all over the world.

However, if the livestock and poultry manure produced by large-scale breeding is directly sold as fertilizer, it is often difficult to form a market due to high transportation costs and inconvenient operations.

On the basis of the harmless and stabilizing treatment of livestock and poultry manure, processing it into commercial organic fertilizer or organic & inorganic compound fertilizer has a stable product market and is a resource-based approach that conforms to the national conditions of many countries.

1. Fermentation section in cow manure pellets production line
   Collect cow dung and cow urine, mix with hay and decaying silage to make compost, and let it ferment. In the fermentation process, the dumper is used to fully ferment the cow dung, which can only be achieved by timely and even dumping. If some places are very dry and some places are very wet, this will affect the quality of fermentation.
2. Raw materials crushing and mixing section in cattle manure pellets production line
   Use the batching bin to crush, proportion and mix the composted materials, N, P, K and other inorganic fertilizers, and other additives and other raw materials in a certain proportion through a material pulverizer and a horizontal cow dung mixer.
3. Granulation section in cow dung pellet production line
   Use a special organic cow dung fertilizer granulator to granulate the material.
4. Screening section in cow dung pellet line
   The granules output from the granulation forming system have certain differences in particle size and need to be sieved and classified. The selected rotary screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device. It is recommended to be equipped with an automatic return system to screen unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer to continue pelletizing after re-pulverization, which helps to improve the continuous operation capacity of the cow dung pellet production line.
5. Drying section
   Use a cow dung dryer machine to further remove water from the sieved particles to meet the standard requirements of organic fertilizer moisture content.
6. Cool section
   Cooling the cow manure pellets with a cooler helps the storage and quality of the granules.
7. Packaging section
   The cooled cow dung manure pellets are transported into the finished product warehouse through the conveyors. Cow dung pellets can be quantitatively weighed and packaged through automatic packing scale.

Cow dung, from the point of view of cattle farms, is a kind of waste. Can cow dung be re-developed and fully utilized? It has become the focus of people's attention. However, this problem is no longer a difficult point. As many countries and regions attach importance to this aspect, in order to develop the organic fertilizer industry, various advocacy and encouragement policies have emerged, and the time for the large-scale and industrialized development of cattle manure commercial organic fertilizer has become more and more mature.

Cow dung can be made into high-quality organic fertilizer products after fermentation. Cow manure contains 14.5% organic matter, 0.30-0.45% nitrogen, 0.15-0.25% phosphorus, and 0.10-0.15% potassium. Cow manure organic fertilizer is a cold fertilizer. The organic matter and nutrient content is low in all kinds of livestock. It has a fine texture, slow decomposition, and low calorific value. It is a late-acting fertilizer and is suitable for base fertilizer.

Cow dung pellet plant for cow dung biofuel pellets

After the cow dung is processed and pelletized, it can generate more than 3,500 calories after burning as a biomass pellet, which is almost the same as the lignite produced in many countries and regions, but the cost can be reduced by 30%, and more Environmental protection, the small amount of manure ash produced after combustion can also be used as organic fertilizer, which can achieve zero waste discharge in the whole process.

1. Cow dung drying
   Different from making other biomass fuel pellets, the first step for making cow manure fuel pellets would be drying. Because there is too much water contained in the cow manure. If crush the cow manure first, the too wet manure may probably block the crushing machine. After drying, the moisture of mature is decreased to below 15%.
2. Manure crushing
   After drying, the manure will become loose and can be processed by the crushing machine. The crushing machine will pulverize the cow dung into powder with the diameter of 2-5mm.
3. Manure pelletizing
   When the manure powder is fed into the manure pellet machine, it will be pressed by the great pressure inside the pellet machine. Then cattle manure fuel pellets are made. Ring die series pellet mill for cow dung pellets production is available for your selection. Whether to choose the small one or large one depends on your own needs.
4. Pellets cooling
   Cow dung fuel pellets discharged from the cow manure pellet mill are high in temperature and moisture content, then goes the cooling step. After that, the pellets can be burned in the boiler, or used as fertilizer in soil. The pellets can also be sieved when cooling, so that poor quality pellets and powder materials will be collected and reproduced.
5. Pellets packaging
   Once the cow dung fuel pellets are formed and cooled, they can be packaged in bags by cow dung bagging machine or stored in bulk.

Compared with other fuels, cow dung is cheaper than propane, most natural gas and electricity. In addition, it is also very effective. Where wood is very scarce, cow dung can be used as a substitute and used to reduce wood consumption pressure. In addition, cow dung requires a short collection time and is easy to obtain. Cow dung contains a reasonable amount of energy and can be used as a sustainable and renewable fuel source. It can also reduce the disposal costs of odors and other nuisances associated with large-scale farms.

Because of the many disadvantages of directly using cow dung as fuel, cow dung fuel pellets seem to be a better choice. After pelletizing, the volume of cow dung fuel pellets is three times smaller than the original volume, but the burning time will be extended by three to four times. During the combustion process, no obvious dust or ash is discharged, and the density of the discharged ash is much lower, which can meet environmental protection standards.

How to start a new cow dung fertilizer pellet production line/pellet plant/pellet factory?

Before designing the cow manure pellet production line process, you need to consider the following aspects:

1. Efficient composite bacteria and its propagation technology.
2. Advanced material blending technology and biological fermentation system.
3. The best formula for special cow manure fertilizer (which can be flexibly designed according to the local soil and crop characteristics.
4. Reasonable secondary pollution (waste gas and odor) control technology.
5. Design and manufacture technology of cow manure fertilizer making equipment.

Share a few cow dung production factory projects we have done:

• 

  12 Tons per hour cow dung pellet production line (main equipment)

  No	Main Equipments
  1	Cow dung turner: LYFP-9 has a power of 50.5kw and a designed capacity of 900m³ per hour.
  2	Cow dung dryer machine: LYHG3.0×18, the drum diameter is 3m, the length is 18m, the power is 30kw, and the designed output is 10-12T per hour.
  3	Cow dung grinder machine: FFSP66×120, power 200kw, designed to produce 10-12T per hour.
  4	Cow dung mixer: FDHJ4, power 45kw, design output: 4m³/batch
  5	Cow dung pellet machine: MZLH350, power: 55kw, design 3-4 tons per hour, quantity: 3 units.
  6	Cow dung pellet cooler: FKLB8, the cooling chamber volume is 8m³, and the designed output is 10-12T per hour.
  7	Cow dung packing machine: DCS-50, the packing range is 20-50kg/bag, 6-8 bags/min.

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• 

  1.5-2.5 T/H small cow dung pellet plant project (main equipment)

  No	Main Equipments
  1	Cow dung turner: LYFP-3, the power is 19.5kw, the designed production capacity is 300m³ per hour.
  2	Cow dung dryer machine: LYHG1.2*12, the drum diameter is 1.2m, the length is 12m, the power is 6kw, and the designed output is 2-2.5T per hour.
  3	Cow dung grinder machine: FFSP56×40, power 37kw, designed to produce 2-3T per hour.
  4	Cow dung mixer: SDHJ1, power 15kw, design output: 1m³/batch.
  5	Cow dung pellet machine: MZLH350, power: 55kw, design 3-4 tons per hour, quantity: 1 units.
  6	Cow dung pellet cooler: FKLB2, the cooling chamber volume is 2m³, and the designed output is 2.5-3T per hour.
  7	Cow dung packing machine: DCS-50, the packing range is 20-50kg/bag, 6-8 bags/min.

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• 

  10T/H cow dung pellet plant project

  No	Main Equipments	Quantity
  1	Rake turning machine	2
  2	Cow manure fertilizer crusher	4
  3	Cattle manure pellet maker	2
  4	Dryer for cow manure	1
  5	Cow dung manure pellet cooler	1
  6	Grading screener machine	1
  7	More Auxiliary Equipment: Belt conveyors, Pre-fermentation device, Three-combined anaerobic fermentation device, Biogas boiler, Bucket elevator, Dry exhaust fan, Packing machine, Electric control cabinet, etc.

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• 

  8T/H cow manure fertilizer plant project

  No	Main Equipments	Model
  1	Organic fertilizer cow dung crushing machine	1
  2	Cow dung manure mixing machine	2
  3	Cow dung pelleting machine	1
  4	Cow dung dryer machine	1
  5	Cow dung pellet cooler	1
  6	Cow dung bagging machine	1
  7	More Auxiliary Equipment: Belt conveyor, fan, Fermentation turning machine, Batching machine with four bins, Bucket elevator, Laboratory equipment, Forklift, Manure collection truck, Electric control cabinet,etc.

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Beef cow dung VS dairy cow dung, which is better for cattle manure fertilizer factory production?

There are many types of cow dung, and the purpose of cow dung is mainly from the way it is processed. Generally, the cow dung in large farms will be treated, not the cow dung released from the steak, such as solid-liquid separation after washing, such as using litter such as sand, soil, etc. as the litter, such as using bacterial residue as the litter.

In addition, the manure of beef cattle is different from that of dairy cows. The manure of dairy cows has higher organic matter and nutrients, and the organic matter of beef cattle is lower. Pure cow manure is a very good raw material as organic fertilizer and microbial fertilizer carrier. Because of its moderate carbon-nitrogen ratio between 20 and 35, it first needs to control the water content between 50-65.

Fermentation bacteria are usually withered grass and wood. Mold, Aspergillus niger and Aspergillus oryzae are better combined. After 30 days of aerobic fermentation, the fermentation will be good. After the moisture is controlled, the nutrition and other technical indicators can be used as commercial organic fertilizer and microbial fertilizer.

Cow dung vs chicken manure, which is better for farming and plant growth?

Cow dung has less protein content and more grass fiber. It is suitable for places where the soil is sticky and needs improvement. It can effectively increase the air permeability of the soil and supplement nutrients. It is suitable for crops that require loose and fertile soil! It is more suitable for foliage plants.

Chicken manure has high protein content, high calories, more comprehensive nutritional elements, suitable for soil physical properties, and places where nutrients are incomplete or low, which can effectively supplement the growth needs of plants, and is more suitable for flowering and fruiting plants. 

The main components of cow manure and chicken manure are different. Generally speaking, cow dung contains more crude fiber, because cows mainly feed on grass. Chicken manure is generally finer and usually includes some undigested feed.

If these two kinds of manure are used as fertilizer, they must be fermented, which is commonly referred to as compost, to reduce odor and increase fertilizer efficiency. Both are considered organic fertilizers. After composting, chicken manure is more effective.

However, it should be noted that chicken manure is rich in organic matter, which is good for crop growth. It also contains fiber and carbohydrates. However, if chicken manure is used as fertilizer, the dosage must be controlled because chicken manure is acidic. Yes, if it is used too much, it will cause soil acidification, reduce crop yields, and may also cause the roots of crops to corrode.

The output of chicken manure is relatively small, and it is unrealistic to use chicken manure for fertilization, so generally straw is used as fertilizer first, and then chicken manure is used as additional fertilizer.

Compared with chicken manure, the nutritional value of cow manure is not so high. Although it contains a certain amount of organic matter, the organic matter cannot be decomposed, and the oxygen and nitrogen contained in it are much lower than chicken manure.

However, cow dung has an incomparable benefit to chicken dung, that is, although it is relatively weak in fatness, it is relatively mild in nature, and has the characteristics of ventilation, so it can be used on poor soils to improve the soil. The quality of the fertilizer is generally used together with horse manure, and then an appropriate amount of phosphate rock powder is added to it to get the best fertilizer efficiency.