Based on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.
Cow dung pellet making machine, as known as cow manure fertilizer pellet machine, cattle manure pellet machine, cow dung log making machine, etc.
Generally speaking, for making cow manure fertilizer pellets, cow dung pellet making machine is the key equipment that you have to use. You not only can use the cow dung pellet making machine in the cow manure pellet production line, but also can use it in other organic fertilizer production line.
RICHI cow dung pellet making machine can handle various fertilizer raw material, such as seaweed fertilizer, vermicompost, etc. In addition, this cow dung manure making machine can also be used as chicken manure pellet machine to make chicken manure pellets, used as horse manure pellet machine to process horse manure pellets.
We can provide various cow manure fertilizer pellet machines (conventional and customized cow dung pellet granulators) for you, the popular granulated cow manure making machine in Richi Machinery is new type ring die cow dung fertilizer machine.
|Capacity||1-2 T/H||3-4 T/H||5-6 T/H||7-8 T/H||9-10 T/H||10-12 T/H|
|Cattle manure pellet machine price||7000-100000USD|
The ring die cow dung pellet making machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required pellets.
During the working process of cow manure pellet making machine die and the roller, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as material enters the granulating chamber, the material starts to be taken into the working area, and the cattle manure pellet machine pressure roller is also driven by friction. With the rotation of the die roll, the ingested material moves forward faster, and the extrusion force and the density of the material gradually increase.
When the cow manure fertilizer pellet machine extrusion force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole.
Due to the continuous rotation of the die and roll, the material is continuously squeezed into the ring die hole.
Therefore, the material in the ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by the cutter to form organic cow dung fertilizer pellets or cow dung fuel pellets.
Nowadays, cow dung pellets are mainly used as organic fertilizer and biomass energy, but the process and equipment of the two types of cow dung pellets are very different. Since cow dung is mainly used as organic fertilizer, the content of this page mainly expands the content of the cow dung organic fertilizer production line. When cow dung is used as biomass energy, you can directly refer to: Biomass pellet production line.
Many studies at home and abroad have shown that as fertilizer, livestock manure can not only solve the way out of waste, but also improve and fertilize the soil. Therefore, it is an ideal disposal method and is generally favored by countries all over the world.
However, if the livestock and poultry manure produced by large-scale breeding is directly sold as fertilizer, it is often difficult to form a market due to high transportation costs and inconvenient operations.
On the basis of the harmless and stabilizing treatment of livestock and poultry manure, processing it into commercial organic fertilizer or organic & inorganic compound fertilizer has a stable product market and is a resource-based approach that conforms to the national conditions of many countries.
Do you want to know how to use the cow dung fertilizer machine to make cow manure balls? Then we will tell you the main process about the cow manure fertilizer pellet production.
If you want to get the granulated cow manure, you should have the cow manure fertilizer powder before. And how can you get the powdery cow manure? You had better use a compost turner to help you get it. After that, you can get the fermented cow manure fertilizer powder by using the organic fertilizer compost turner.
The powdered cow manure fertilizer is uniformly fed into the cow dung pellet making machine-new type through the conveyor belt. Finally, the high speed rotary mechanical stirring force and the resulting aerodynamic force will turn the cow manure fertilizer powder into fertilizer pellets quickly.
Cow dung, from the point of view of cattle farms, is a kind of waste. Can cow dung be re-developed and fully utilized? It has become the focus of people's attention. However, this problem is no longer a difficult point. As many countries and regions attach importance to this aspect, in order to develop the organic fertilizer industry, various advocacy and encouragement policies have emerged, and the time for the large-scale and industrialized development of cattle manure commercial organic fertilizer has become more and more mature.
Cow dung can be made into high-quality organic fertilizer products after fermentation. Cow manure contains 14.5% organic matter, 0.30-0.45% nitrogen, 0.15-0.25% phosphorus, and 0.10-0.15% potassium. Cow manure organic fertilizer is a cold fertilizer. The organic matter and nutrient content is low in all kinds of livestock. It has a fine texture, slow decomposition, and low calorific value. It is a late-acting fertilizer and is suitable for base fertilizer.
After the cow dung is processed and pelletized, it can generate more than 3,500 calories after burning as a biomass pellet, which is almost the same as the lignite produced in many countries and regions, but the cost can be reduced by 30%, and more Environmental protection, the small amount of manure ash produced after combustion can also be used as organic fertilizer, which can achieve zero waste discharge in the whole process.
Compared with other fuels, cow dung is cheaper than propane, most natural gas and electricity. In addition, it is also very effective. Where wood is very scarce, cow dung can be used as a substitute and used to reduce wood consumption pressure. In addition, cow dung requires a short collection time and is easy to obtain. Cow dung contains a reasonable amount of energy and can be used as a sustainable and renewable fuel source. It can also reduce the disposal costs of odors and other nuisances associated with large-scale farms.
Because of the many disadvantages of directly using cow dung as fuel, cow dung fuel pellets seem to be a better choice. After pelletizing, the volume of cow dung fuel pellets is three times smaller than the original volume, but the burning time will be extended by three to four times. During the combustion process, no obvious dust or ash is discharged, and the density of the discharged ash is much lower, which can meet environmental protection standards.
Before designing the cow manure pellet production line process, you need to consider the following aspects:
Share a few cow dung production factory projects we have done:
|1||Cow dung turner: LYFP-9 has a power of 50.5kw and a designed capacity of 900m³ per hour.|
|2||Cow dung dryer machine: LYHG3.0×18, the drum diameter is 3m, the length is 18m, the power is 30kw, and the designed output is 10-12T per hour.|
|3||Cow dung grinder machine: FFSP66×120, power 200kw, designed to produce 10-12T per hour.|
|4||Cow dung mixer: FDHJ4, power 45kw, design output: 4m³/batch|
|5||Cow dung pellet machine: MZLH350, power: 55kw, design 3-4 tons per hour, quantity: 3 units.|
|6||Cow dung pellet cooler: FKLB8, the cooling chamber volume is 8m³, and the designed output is 10-12T per hour.|
|7||Cow dung packing machine: DCS-50, the packing range is 20-50kg/bag, 6-8 bags/min.|
|1||Cow dung turner: LYFP-3, the power is 19.5kw, the designed production capacity is 300m³ per hour.|
|2||Cow dung dryer machine: LYHG1.2*12, the drum diameter is 1.2m, the length is 12m, the power is 6kw, and the designed output is 2-2.5T per hour.|
|3||Cow dung grinder machine: FFSP56×40, power 37kw, designed to produce 2-3T per hour.|
|4||Cow dung mixer: SDHJ1, power 15kw, design output: 1m³/batch.|
|5||Cow dung pellet machine: MZLH350, power: 55kw, design 3-4 tons per hour, quantity: 1 units.|
|6||Cow dung pellet cooler: FKLB2, the cooling chamber volume is 2m³, and the designed output is 2.5-3T per hour.|
|7||Cow dung packing machine: DCS-50, the packing range is 20-50kg/bag, 6-8 bags/min.|
|1||Rake turning machine||2|
|2||Cow manure fertilizer crusher||4|
|3||Cattle manure pellet maker||2|
|4||Dryer for cow manure||1|
|5||Cow dung manure pellet cooler||1|
|6||Grading screener machine||1|
|7||More Auxiliary Equipment: Belt conveyors, Pre-fermentation device, Three-combined anaerobic fermentation device, Biogas boiler, Bucket elevator, Dry exhaust fan, Packing machine, Electric control cabinet, etc.|
|1||Organic fertilizer cow dung crushing machine||1|
|2||Cow dung manure mixing machine||2|
|3||Cow dung pelleting machine||1|
|4||Cow dung dryer machine||1|
|5||Cow dung pellet cooler||1|
|6||Cow dung bagging machine||1|
|7||More Auxiliary Equipment: Belt conveyor, fan, Fermentation turning machine, Batching machine with four bins, Bucket elevator, Laboratory equipment, Forklift, Manure collection truck, Electric control cabinet,etc.|
Introduction of RICHI
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
After-sales And Training
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service