Our 25+ years of experience in nutrition & technology expertise acquired from strong expertise in all aspects of animal feed production line construction: animal nutrition, formulation, quality control, laboratory analysis, industrial support, technical support on farm. We have wide multi-species animal feed processing technical expertise in poultry, livestock, swine, ruminant, pets, fish, shrimp and horse to meet your challenges and your market, either locally, nationally or internationally.
Applications Of Animal Feed Pellet Production Line
RICHI is one of China's largest animal feed machinery and complete animal feed production line engineering comprehensive problem solvers. The series of animal feed making machine and complete sets of animal feed projects cover China, Southeast Asia, the Middle East, Africa, Europe, Oceania, South America, North America and more than 110 countries and regions. At present, it has provided more than 4,000 sets of pelletizers, grinders, mixers, extruders and other high-efficiency feed equipment for more than 1,000 feed companies and farms around the world.
Technical Features Of Animal Feed Pellet Production Line
1. From customized non-standard models to multi-combination standard configuration models, RICHI is always in accordance with market trends and customer needs, constantly introducing new ones. In Richi Machinery, each animal feed plants design and animal feed making machine can be customized.
2. Although the animal feed production technology of different customers is different, we always follow when designing for customers: reasonable configuration, stable performance, convenient operation process, and high economic benefits.
3. This animal feed production line is suitable for animal feed production of various sizes, various hardness, various lengths and various types (concentrated feed/grass-containing feed/pellet feed/powder feed/mash feed/premix feed).
4. The replacement of wearing parts can be completed quickly, reducing downtime and maintenance time.
5. Reasonable initial animal feed mill investment cost and low maintenance cost in the later stage.
Working Principle Of Animal Feed Pellet Production Line
The animal feed production is generally a multi-process continuous operation to finally obtain the finished product, but the animal feed processing flow of different animals is different.
Although objective factors such as animal attributes and feeding methods will affect the animal feed equipment configuration of the feed production line, these different production processes follow the standard animal feed manufacturing process:
Material Receive System
Easy to operate, every inlet has one impulse dust collector, keep environment clean, protect workers healthy.
Grinding System
Pre-cleaner clean raw material, then after magnet separator, storage bin and feeder, material goes into animal feed grinder to become powder materials.
Batching & Mixing System
After crushing section, original powder and some premix will be weighed in batching scale according to proportional, then go down to animal feed mixer machine to reach uniformity.
Pelleting & Cooling System
After using high temperature steam to make raw material curing, the materials will be made to pellet through pellet press machine. Then the animal feed pellet will be cooled down by cooler machine.
Screening & Packing System
The finish product contain pellet of normal size, smaller size and bigger size.By use grading sieve, we can get normal size animal feed pellets.
Animal Feed Plant Control system
CCP/MCC are designed as per the requirement of the customer. It can also control automation level.
Feed mill equipment list：
Want to operate an animal feed mill effectively? Feed mill equipment is basic. The animal feed mill plant requires a lot of animal feed machines, including Silos, Animal Feed Grinding Machine, High Efficiency Feed Mixer, Animal Feed Pellet Machine, Feed Pellet Cooler, Pellet Feed Crumbler, Vibrating Screen Classifier, Pulse Dust Collector, Pellet Cleaning Sieve, Packing Machine, etc.
Cost to start animal feed production line for feed mills or animal farms?
The configuration of the animal feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of the animal feed mill design. According to different technological requirements, various types of animal feed machinery are combined to meet customers' different animal feed manufacturing process requirements.
How to build a new animal feed production line for your feed factory or animal farms?
According to customer different animal feed production types, different output configuration can be customized. We devote ourselves to undertaking all animal feed production line with 1-100 tons per hour and to providing more value added service to all the customers.
Richi Machinery provides global customers with a one-stop, complete set of professional animal feed production line solutions (business plan for animal feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of animal feed equipment, so that the needs and positioning of the project are more clear, and at the same time, the customer's equipment selection range is more concentrated, reducing the cost of energy and financial resources.
Determine the animal feed manufacturing process and recommend animal feed machine.
Control mode selection (the degree of automation of the animal food processing plant).
Complete feed mill plant structure selection.
Planning the general drawing of animal feed plant site.
Due to the influence of various objective factors such as animal feed raw materials, processes, formulas, project area, local regulations, etc., various technological animal feed production process and animal feed equipment configurations have appeared in the actual animal feed plant design.
Therefore, if you want to build a high-efficiency, high-quality, high-return animal feed production line, please do not hesitate to contact Richi Machinery and communicate directly with our engineer team, you will definitely get a satisfactory answer. The following is the animal feed mill machine configuration display of animal feed production business plan we have done in several customer project :
6T/H animal feed manufacturing process flow chart
animal feed machinery in 6t/h animal feed producion plant
Auxiliary equipment: Draught fan*4-72-3.2A, Pulse dust collector*TBLMa.12B, Bucket elevator*TDTG36/18, Drum type precleaner*SCY63, Permanent magnetic sleeve*TCXT20, Screw conveyor (Air locked)*TLSS20, Crumbler*SSLG15X100, Rotary screener*SFJH100*2C, Packing machine*DSC-50, Sewing machine and belt conveyor, MCC Control Center ;Mimic Control Panel, etc.
Complete set animal feed making machine price: 70000-250000USD
As an animal feed produciton technology leader and animal feed production line solution provider with long lasting experience in the feed machinery industry, we support you in every aspect of the production of reliable animal feed.
Design scope of complete animal feed production line
In terms of practical significance, the design of a new animal feed factory is a technical task that uses a series of calculations, drawings and texts to express the construction plan according to certain goals and requirements. It is also a technical task related to politics, economy, engineering, and animal feed production technology and many other disciplines closely related to comprehensive science and technology.
During the animal feed mill design process, it is necessary to use advanced production technology, and to take the technology as the leading specialty, and the engineering geological survey and engineering survey, civil engineering, power supply, water supply and drainage, heating, heating and ventilation, automatic control, waste treatment, engineering in accordance with the basic construction procedures stipulated by various countries, industrial construction shall be carried out in a planned and step-by-step manner.
When designing the animal feed line, each design unit should make the design scope clear, coordinate with each other, provide the necessary feed production plant design parameters and conditions between each other, and avoid mutual incompatibility and disconnection.
Generally speaking, the design scope of an animal feed production line mainly includes all the engineering projects produced by the factory and the necessary projects outside the factory, such as railways and highways. It is composed of multiple designs such as master plan, animal feed making process, auxiliary production system, information system and civil engineering.
The process design of the animal feed mill factory mainly includes the formulation of the process flow and the selection of equipment, the design of the workshop structure and equipment layout, the design of the transportation network and the ventilation and dust removal network, the design of the workshop self-made equipment and facilities, and the feed mill layout design.
The design of the auxiliary production system of the animal feed factory mainly includes the design of the steam supply system and the compressed air system, electrical engineering design, water supply and drainage engineering design, environmental protection engineering design and animal feed machine repair workshop design, etc.
The design of the animal feed manufacturing plant information system mainly includes the design of the laboratory testing system and the production automatic control system.
The civil engineering design of the animal feed processing plant mainly includes the design of the buildings and structures in the factory, the design of the general plan, and the road design of the animal feed production factory.
If the scope of the animal feed production line project is limited to the production workshop, there is no need to make a plant-wide design. However, specific requirements should be put forward on the power supply, water supply and drainage, raw material supply, storage and transportation of the workshop to obtain a reliable guarantee. The parts that cannot meet the requirements can also be included in the design scope of the animal feed factory for design according to needs.
The Alltech Global Feed Survey in 2021 estimates that global feed production has increased by 1%, and the annual production in 2020 will reach 1,187.7 million tons. China has achieved 5% growth and is the world's largest feed producer, reaching 240 million tons.
The remaining nine of the top ten feed producing countries in terms of output and growth rate are: the United States (215.9 million tons, +1%), Brazil (77.6 million tons, +10%), India (39.3 million tons, -5%), Mexico ( 37.9 million tons, +4%), Spain (34.8 million tons, 0%), Russia (31.3 million tons, +3%), Japan (25.2 million tons, 0%), Germany (24.9 million tons, 0%) and Argentina (22.5 million tons, 0%). Together, these countries account for 63% of global feed production and can be regarded as indicators of overall agricultural trends.
Global data collected from more than 140 countries and more than 28,000 feed mills show that the proportion of feed production by species is as follows: broilers, 28%; pigs, 24%; laying hens, 14%; dairy products, 11%; beef , 10%; other species, 7%; aquaculture, 4%; pets, 2%. The main growth in global feed production comes from broiler, pig, aquatic and pet feed.
Behind the growth of global feed production in 2020
2020 is a challenging year for many industries, and the feed, agriculture and food industries are of course no exception. Although panic buying has caused many people to worry about the food supply chain, the reality is that people in many places understand that the food supply chain is stable and can meet consumer needs without too much interference.
The survey shows that from a regional perspective, the impact of new coronary pneumonia varies. Some regions, such as Africa, have encountered more challenges than others. In many cases, this is the determination of the country. The rise of e-commerce can be seen everywhere in the world, and it is expected that it will become a common way for people to buy food in the future.
Feed prices have greatly affected feed producers. In addition to prices, other challenges include government regulation of more sustainable practices, such as reducing nitrogen use and reducing or eliminating antibiotics.
Development prospects of animal feed production
(Since the main purpose of the feed production line is to process compound feed (pellets or powder), the prospect of compound feed will be analyzed here.) Compound feed is the basis of modern aquaculture, accounting for 60%-70% of the cost of the aquaculture industry. Modern livestock and poultry In addition to genetic breeding factors, the substantial improvement in production performance should also be attributed to the improvement and improvement of the technology of the feed industry.
Compound feed is the basis of modern aquaculture, accounting for 60%-70% of the cost of the aquaculture industry. Compound feed can meet all the nutrients required by animals, including protein, energy, minerals, trace elements, vitamins and other substances. Its products can be directly fed to animals without adding other monomer feeds. At present, the livestock and poultry such as laying hens, broilers, pigs and aquatic animals such as fish, shrimps and eels that are intensively reared are directly fed with compound feed.
According to the practice of large-scale feeding, the compound feed can save 20%-50% of the feed compared with the traditional feeding method. Taking the Chinese pig industry as an example, if the feed-to-meat ratio of the Chinese pig industry is reduced to less than 4kg, only this item can be used every year. Save 50 million tons of feed grains.
Therefore, the compound feed market has developed rapidly in China and other regions, and the widespread use of compound feed has led to the continuous increase in production and sales of compound feed, which has greatly promoted the development of the feed industry.
Due to the continuous expansion of the scale of breeding, the increase in labor costs and the price of feed ingredients, the farmers who originally used concentrated feed and additive premixed feed will also start to use compound feed. The market share of compound feed will continue to expand. In addition, with the continuous increase of "company + farmer" model production enterprises, it has also greatly promoted the consumption demand of compound feed.
Richi Machinery is a professional manufacturing enterprise integrating scientific
research and
development, manufacturing, sales and service. We have developed and manufactured
multifunctional
pelletizers, grinders, mixers, dryers and more than ten categories and more than 30
models of complete
machine products are widely used in feed, biomass, organic fertilizer, pet supplies,
solid waste
recycling, chemical industry, road construction and other fields. All RICHI products
have passed
ISO9001:2008 international quality system certification, EU CE certification and Customs
Union CU-TR
certification, successfully serving more than 2,000 customers in more than 100 countries
and regions
around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will
formulate
multiple sets of pellet production process plans for comparative analysis according to the actual needs
of
customers, select a reasonable plan, and realize private customization. Our services run through all
aspects of
on-site terrain and environment survey, production line process design, raw material testing, cost
requirement
analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international
standards for
product design and manufacturing processes. In terms of management systems, there are product
quality
accountability systems, product quality accountability systems, and safety production management
systems; in
terms of management tools, QC quality control management, SPC statistical process control,
sampling
inspection and measurement system analysis are used for quality control, to achieve effective
control of the
entire process of equipment production, and never let go of any quality hidden dangers that may
affect
customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in
the link
of equipment preparation and delivery, we follow the standardized process: preparation order
check-equipment
factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure
the safe
and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers
will guide
the construction of site infrastructure, equipment installation and commissioning and trial operation of
the
entire production line throughout the process. When the relevant project indicators reach the design
standards,
the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the
project from
consultation, site survey, sample analysis to plan design, installation and commissioning, and
maintenance.
We provide comprehensive and systematic training for the technical staff of each customer to
better serve
the customer's project needs. After the technicians have finished their studies, RICHI will
provide
follow-up technical support services, and the training engineers will follow up the project use
effects in
the later stage to ensure the stable operation of the customer's project.
With the sales contract, the order tracking clerk checks the models and
quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly
checks quality of every machine with the checklist.
Check Items When Packing
Before packaging and shipment, the order tracking clerk checks the packaged items
again with the packing list to avoid loss of items.
Sign the contract
Adopting international common standards for accurate design of product packaging,
prevent product damage rate and the effective use of transport tools, which ensure the perfect
delivery of products.
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