3-5T/H Commercial Poultry Feed Mill in Malaysia

The investor of this commercial poultry feed mill in Malaysia project is a planting + breeding operator who is committed to promoting the comprehensive development of regional agriculture. He plans to introduce equipment in a plant area of ​​about 800 square meters in the mid-mountain area to build an automated, growing, 3 to 5 tons of nutritious chicken feed production line per hour.

The goal of this poultry feed production line project is not only to meet the needs of breeding for self-use, but also to supply to the surrounding feed market, increase product added value, and achieve resource recycling and profit growth.

Raw material selection: combining local resources with international trade

The raw materials of this commercial poultry feed mill in Malaysia project are tailored to the characteristics of Malaysia and the status of import and export resources, mainly including:

• Corn (dominated by imports)-high-quality carbohydrate source, stable cost
• Soybean meal (partially imported, a small amount domestically)-the main source of protein
• Rice husk and cottonseed meal (domestic by-products)-provide fiber and feed structure
• Fish meal/shrimp shell meal (optional, to meet high-end laying hen nutrition)
• Vegetable oil and vitamin mineral powder (local purchase or wholesale import)

This raw material combination for this poultry chicken feed factory project ensures that the feed provides balanced protein, energy and trace elements in the 2-4mm particle range.

Production process: scientific advancement, simplicity and efficiency

The commercial poultry feed mill in Malaysia project process plan adopts an automated process to ensure easy operation and maintenance. The details are as follows:

1. Raw material pretreatment and cleaning
   Use vibrating screens and magnetic separation systems to remove impurities; combined with silo design, batch raw material storage and retrieval can be achieved according to demand.
2. Crushing section
   Equipped with SFSP series hammer mill, the crushed product is transported to the mixing area through a fan, and the crushing fineness ensures the quality of the blank particle forming.
3. Weighing and mixing
   The batching scale ensures the precise ratio of the main material and trace additives, and then enters the SLHY small double-shaft mixer to ensure that the feed homogeneity meets the livestock and poultry nutrition standards.
4. Granulation section
   Use RICHI brand ring die poultry feed pellet machine (SZLH series) to form stable particles at moderate temperature and pressure, and the particle aperture can be set to 2, 3 or 4mm.
   The SKLN series convection cooler is used in the cooling stage to ensure that the product is dry and palatable.
5. Packaging stage
   The DCS‑50 automatic packaging machine is used to weigh, bag and seal the high-quality feed, and a bag sewing machine and stacking device can be optionally installed to achieve efficient shipment.

The whole design of commercial poultry feed mill in Malaysia takes into account low noise, low dust and high intelligence, and reserves 10%-20% expansion space to facilitate future capacity upgrades.

Multifunctional and expandable: more possibilities beyond chicken feed

Although the initial version of this poultry chicken feed production line is for laying hens or broiler feed, it has more highlight module adaptability:

• Replacing the mold can produce laying duck/meat duck feed;
• It can be adapted to lightweight fish/shrimp pellets to meet mountainous or coastal farming;
• By adjusting the crushing and hot pressing process, it can also prepare laying hen protein fortified premixes or pet chicken feed on a small scale.

This flexibility enables customers to respond quickly and supply across categories when market demand adjusts.

Equipment configuration: professional parameters and configuration details

According to customer needs, RICHI provides the following equipment list for the commercial poultry feed mill in Malaysia:

• SFSP56×40 type crusher ×1 set —— 37kW main motor
• SLHY2.5L double-shaft mixer ×1 set —— 18.5kW
• SZLH Ring Die Animal Feed Pellet Machine ×1 set —— 55kW
• SKLN14×14 Counterflow Cooler ×1 set —— 7.5kW
• TDZS80 Vibrating Screener ×1 set —— 2.2kW
• DCS‑50 fully automatic packaging machine ×1 set —— 3kW
• Pulse dust removal + fan system —— 7.5kW

Supporting auxiliary equipment includes silos, screw conveyors, PLC control cabinets and MCC electronic control systems to ensure that the power consumption per hour is between 80–120kW.

According to customer feedback, the total investment of the poultry chicken feed making machines is 65,000 USD (about 260,000 ringgit), which is cost-effective and easy to deploy, far lower than the investment cost of 200,000+ USD in traditional large factories.

Project implementation and service process: integrated escort from signing to production

After signing, the RICHI service team assisted customers with the "full life cycle service" model:

• 2021.10–2022.02: Design drawing optimization, civil engineering assistance, and equipment manufacturing were completed during the factory inspection.
• 2022.03: Domestic equipment testing was completed to ensure packaging accuracy and durability.
• 2022.04: Shipped to Malaysia, and installation teaching, remote guidance and on-site technical support were arranged simultaneously.
• 2022.05: The equipment was installed and the full production line was put into operation in just 20 days.
• 2022.06: RICHI engineers conducted a week-long training for all employees, including operation, daily maintenance, and troubleshooting.
• Subsequent support: provide follow-up services such as spare parts guarantee, nutritional formula update, and intelligent monitoring system tuning.

The whole process of commercial poultry feed mill in Malaysia is highly transparent. Customer survey feedback shows that "it takes less than half a year from signing to production, and the input cost is much lower than expected, and the operating return shows a steady trend."

Malaysia market prospects: localization advantages and profit potential

Malaysia's demand for poultry and livestock feed is growing steadily, especially there is a huge gap in the market for functional and characteristic products.

Ordinary feed products are still attractive in small-scale production with an annual output of less than 20,000 tons, while high-end nutritional fortification and low antibiotic feed are showing a rapid growth trend. RICHI's project empowers customers through automation and standardization models, and can also achieve the following without a large scale:

• Scale effect: low-cost investment, but wide coverage of benefits;
• Technical barriers: professional control systems and food-grade dust systems improve product quality;
• Flexible expansion: in the future, the category of commercial feed can be increased or extended to the breeding duck/meat duck market.

The commercial poultry feed mill in Malaysia project is also in line with the local government's encouragement of rural revitalization and agricultural technology upgrades, and has high potential for obtaining credit and subsidy support.

Value-added Choice

Through this commercial poultry feed mill in Malaysia project, the customer obtained an automated feed factory covering the entire chain of "material selection-ingredients-granulation-packaging-sales", achieving high-quality output within 6 months, and truly realizing the goal of starting a business from scratch. With its own years of technical accumulation, RICHI Machinery has achieved the commercial implementation of "low threshold entry and efficient operation" for customers.

If you also have similar scale planning in Southeast Asia or want to understand cost budgeting, equipment selection and supporting agricultural planning, please feel free to contact us, we will provide you with free evaluation solutions and on-site planning guidance.

Contact RICHI Machinery now to get your exclusive customized animal feed production line solution!