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Fuel Pellet Making Machine

Fuel Pellet Making Machine

CAPACITY: 1-1.2T/H
POWER: 37-280KW
MODEL: MZLH
APPLICATION: Biomass Fuel Pellet Industry

Richi Machinery is the professional fuel pelleting equipment supplier for the creation of biomass pellets in China and has acquired a vast amount of knowledge regarding the many different materials used in bioenergy. Fuel pellet making machine is mainly used to produce fuel pellets or other biomass pellets. The pellets used in power plants or home combustion, have higher combustion values and are easy to store and transport.

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Fuel Pellet Making Machine

Applications Of Fuel Pellet Making Machine

Fuel pellets are made from biomass feedstocks that are dried, pulverized, and compressed by biomass fuel pellet making machine. Biofuel pellets can be made from several types of biomass including industrial wood waste, food waste, agricultural residues, energy crops, and virgin lumber. Wood pellets are the most common type of pellet fuel and are generally made from compacted sawdust and wastes from the milling of lumber, manufacture of wood products, and construction debris.

Biomass fuel pellets made by biomass wood fuel pellet granulator can be used as fuels for power generation in a centralized biomass power plant, for fuel pellet stove, for commercial or residential space heating. The biomass waste fuel pellet maker's compression process makes pellets extremely dense and also results in a low moisture content (below 10%). These factors provide a higher combustion efficiency and lower airborne emissions than ordinary cordwood.
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Sustainable biomass energy pellets made by biofuel pellet machine/fuel pellet plant:

There are many types of biomass sources and value added biomass fuels, and the type of resource varies geographically. However, almost every part of the world has access to some type of biomass energy; this allows nations with different levels of technical development to meet their energy needs using biomass without having to import fossil fuels.

The use of biomass fuel pellets has steadily increased over the past two decades. Although biomass fuel pellets is not likely to completely eliminate the use of fossil fuels in the near future, biomass can be used as a substitute to replace some of our consumption of coal, oil, and natural gas.

Environmental impacts, competing land uses, the need for food, and the energy required to produce and harvest biomass material are limiting factors. Cultivating biomass sustainably and burning biomass fuels efficiently will help ensure that they are used wisely in the future.
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Technical Features Of Fuel Pellet Making Machine

1. Triangle with double motor drive system, smooth rotation, low noise and without lubrication.

2. Compared with gear machine, the spindle bearing of fuel pellet machine is more durable, no oil leakage phenomenon.

3. The starting current is half gear machine as double motors, and little influence on power grid.

4. The support bar and main shaft forging together, good rigidity, whatever old or new machine, roller always stay parallel to the ring die, so the production efficiency is like new.

5. Installation form of fuel pellet mill machine ring die have two kinds. One is normal cone type ,the other is hoop type.

6. Can be used for pellet from wood, tree branches, wood chips, wood sawdust and any other biomass materials.

Working Principle Of Fuel Pellet Making Machine

Richi Machinery has developed a range of biofuel pelletizing machine, with either gear-driven or belt-driven transmission, to deliver peak performance, quality, and controllability for a variety of biomass fuel pelleting needs.

Biofuel Pellets are created by using a great deal of pressure to force the raw material through holes in the die. The biomass fuel pellet machines are mainly formed by two elements: the die with the holes that act as the mould and the rollers that force the raw materials to go through the holes of the die.

As the pressure and friction increase, the temperature of the wood also increases. This allows the lignin to soften and the fibre to be reshaped into pellet form. Simultaneously, the moisture content is reduced because of the higher temperature.

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Fuel Pellet Making Machine Specification

Model MZLH320 MZLH350 MZLH420 MZLH520 MZLH768 MZLH858
Fuel Pellet Machine Power 37KW 55KW 90KW 132KW 250KW 280KW
Capacity(wood sawdust,biomass) 300-400KG/H 500-700KG/H 1.0-1.2 T/H 2.0-2.5 T/H 2.5-4 T/H 3-4.5 T/H
Final Pellet 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm
Weight(KG) 2500 3500 4000 4500 5000 5500
Fuel Pellet Mill Price 7000-100000USD
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Analysis of main sources of biofuel pelletized by fuel pellet machine/fuel pellet plant

Wood

Wood is by far one of the oldest and most abundant types of biomass feedstocks. Wood was once the main energy resource used during the early history of the United States, but now it plays only a small role in meeting the nation's energy needs (3%). Still, in certain parts of the country, including Wisconsin, wood provides people with an inexpensive and plentiful source of energy for heating.

About 20 percent of U.S. homes get some heat from burning wood, while about four percent use it as their primary fuel. In addition to cord word, other types of forest products residues such as tree tops, branches, bark, logging slash, and saw mill waste can be used as sources of biomass energy.

Energy Crops

Many crops that have been traditionally raised for food can also serve as a source of biomass energy. The most dominant examples in use today include corn, sugar cane, soy, and canola.

In many cases, a portion of the crop can be used for energy (for example soy oil) while the other portion can be used for food consumption (for example soy meal). Many types of energy crops can be raised on marginal farmlands that are not capable of supporting high yield food crops on an economically competitive basis.
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Agricultural waste

Agricultural wastes are plant parts left over after farmers have harvested their crops. These wastes include stalks, husks, prunings, straw, and corn cobs. Agricultural waste may also include crops that were lost due to diseases or pests, and crops that spoiled in the field before they could be harvested.

Agricultural wastes can be collected, dried, and burned to produce energy. Burning agricultural wastes in small power plants can provide a convenient source of energy for rural areas and developing countries. The ash that remains from burning agricultural wastes can be used as fertilizer or added to compost, as it contains minerals such as potassium and phosphorus.

Agricultural wastes are used to produce energy in many parts of the world. In Hawaii and Brazil, bagasse, a residue left over after sugarcane is harvested and processed, is burned in power plants to produce electricity. In Denmark, straw is burned to produce heat for farms, and in some parts of rural Wisconsin corn and corn stover (leftover corn cobs, leaves, and stalks) are sometimes burned for space heat.
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Human and Animal Wastes

Animal waste products such as manure have long provided biomass fuel for rural societies. In developing countries throughout Asia and Africa, animal manure is collected and dried into cakes that can be stacked, stored, traded and sold for as a source of solid fuel for heating and cooking.

(for example: On a larger scale, some plants in the U.S. generate electricity by drying and burning manure from farms and cattle feedlots. One plant in Benson, Minnesota burns turkey manure and produces enough power for 40,000 homes.)

Municipal Solid Waste

Waste disposed of by residents and businesses, called municipal solid waste (MSW), can provide a source of fuel. A large percentage of this waste is made up of organic materials such as wood, paper products, food waste, and yard waste. Therefore, some MSW is a form of biomass fuel.

Specially equipped waste-to-energy power plants can use MSW to produce electricity or heat. The waste is separated and non-combustible materials are removed before the remaining waste is taken to the power plant to be burned.

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Energy content for various biomass residue(dry weight basis)

The application of biomass residue pellets is increasingly widespread, but the application as fuel pellets is still dominant. Therefore, it is still necessary to discuss the raw materials of fuel pellets.

Raw material KJ/Kg (KiloJoule/Kg) Kcal/Kg (Kilo calories/Kg)
  lower calorific value higher calorific value lower calorific value higher calorific value
Oak wood 17400 18800 4159 4493
Birch wood 18700 20100 4469 4804
Pine wood 19500 20800 4661 4971
Douglas pine wood 19700 21000 4708 5019
Spruce wood 18500 19800 4422 4732
Cherry wood 17900 19100 4278 4565
Cypress wood 21500 23000 5139 5497
Elm wood 19000 20500 4541 4900
Eucalyptus wood 18300 19600 4374 4684
Maple wood 18700 20000 4469 4780
Larch wood 18700 20100 4469 4804
Poplar wood 19400 20800 4637 4971
Teak wood 18900 20200 4517 4828
Coconut trunk wood 16600 17800 3967 4254
Willow wood 17300 18600 4135 4445
Hardwood bark 18300 19600 4374 4684
Oak bark 18300 19300 4374 4613
Pine bark 19700 21000 4708 5019
Spruce bark 19100 20300 4565 4852
Cedar bark 19800 21100 4732 5043
Douglas fir bark 20800 22100 4971 5282
Eucalyptus bark 17.300 18.500 4135 4422
Softwood 17500 21100 4183 5043
Hardwood 18600 20700 4445 4947
Miscanthus/Napier grass 17800 19100 4254 4565
Switchgrass 16800 19100 4015 4565
Bamboo 19000 19800 4541 4732
Alfalfa 17030 18500 4070 4422
Lucerne 17700 19000 4230 4541
Cotton gin trash 15200 16300 3633 3896
Cotton stalks 17000 18300 4063 4374
Flax 17800 18800 4254 4493
Hemp 16500 17600 3944 4206
Jute stick 17800 19400 4254 4637
Grass 17000 18100 4063 4326
Hay 16200 18300 3872 4374
Corn stalks/stover 16800 18500 4015 4422
Sugar cane bagasse 17700 19400 4230 4637
Wheat straw 15000 18900 3585 4517
Rice straw 13500 14800 3227 3537
Rice husk 14200 15400 3394 3681
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How to make fuel pellet by complete biomass pellet plant?

The particle size is reduced and the total surface area is increased as a result of the process of collecting waste biomass pieces and passing them through the biomass hammer mill for pre-grinding. Then, these powdered biomass waste materials are dried in the oven and the moisture content is reduced.

The dried biomass material is finely ground and then pressed by RICHI series ring die pellet mill under high pressure into pellets. The product that comes out of RICHI ce super quality biomass pellet mill is cooled and packaged and ready for use. As a result of these processes, the burning energy efficiency of the same wood product can be increased up to 3-4 times.
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Application prospects of biomass fuel pellets

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Why Choose Richi

why choose richi
why choose richi
Introduction of RICHI
Strength certification

Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

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Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

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Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan
Quality Control
Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

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Quality Control

Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

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Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
After-sales And Training
After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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From Order To Delivery

Checking Order

With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.

Quality Test Before Delivery

Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.

Check Items When Packing

Before packaging and shipment, the order tracking clerk checks the packaged items again with the packing list to avoid loss of items.

Sign the contract

Adopting international common standards for accurate design of product packaging, prevent product damage rate and the effective use of transport tools, which ensure the perfect delivery of products.

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