The customer sent a consultation: "Hi, I am from Oman, in fact, I wanted to make an animal feed production line"
Recently, the Oman 15t/h livestock feed mill equipment designed and manufactured by Richi Machinery has been delivered. After the epidemic situation improves, Richi Machienry will send professional technical engineers to the stock feed mill project site for installation guidance and final acceptance.
The Oman 15T/H livestock feed mill (including silos) project adopts the process of 1 crushing line (reserved one), 1 ingredient mixing line, and 1 pelletizing line (reserved one), with the functions of secondary crushing and secondary granulation . A single livestock pellet mill can produce 8-12 tons of livestock feed.
This Oman 15T/H livestock feed mill project was designed in combination with the actual situation of the customer, carried out on-site surveys in advance, adjusted measures to local conditions, and followed the principle of "seeking higher economic benefits for customers". In one piece, the floor area is small, the transmission line is short, and the total stock feed mill investment is saved.
Oman 15T/H livestock feed mill design
How to make livestock feed in the Oman 15T/H livestock feed mill? The following is the detailed 15t/h livestock feed mill engineering solutions for our Oman customer.
Oman 15t/h livestock feed mill layout design
Raw material receiving and cleaning section:
- The feed inlet adopts an independent feeding and dust removal system to avoid the problem of cross-contamination of materials caused by the centralized dust removal air net.
- The feeding port is designed in the warehouse, and the warehouse is used for feeding, which shortens the feeding distance and saves a lot of manpower.
- The powder feeding line has an independent cleaning and removal of impurities and iron systems to ensure the normal operation of the subsequent sections.
- Four bins, it is convenient to change the variety of raw materials.
- The use of the feeder controlled by frequency conversion speed regulation can flexibly adjust the working load of the pulverizer to the optimal feeding amount, and ensure the full-load production of the pulverizer.
- The pulse of the feed hammer mill crusher is equipped with an explosion-proof membrane that meets the national explosion-proof specifications.
Ingredients and mixing section:
- The silo capacity is 400m³, which can hold about 200 tons of raw materials, which can meet the production capacity of 10 consecutive hours.
- The same material can enter the silo through different paths, without affecting the reception of other materials, which is flexible and convenient.
- The 15t/h livestock feed mill batching bin adopts the combination of eccentric cone bucket and deformation bucket, which can effectively prevent the phenomenon of arching.
- The core material is added using an 8-position trace element adding system, with automatic weighing and accurate ingredients.
- The feeding section of the unloading machine adopts a special structural form, so that the material discharged from the silo falls as a whole without forming an arch condition. The unloading machine adopts frequency conversion control, which can accurately control slow feeding and high precision.
- The micro addition port adopts an independent pulse dust removal device and is equipped with a check scale, which effectively controls the dust in the working environment and the accuracy of small material addition.
- The SHSJ livestock feed mixers have high mixing uniformity and short cycle. The discharge adopts a bottom-discharge type large door structure, and the discharge is rapid and no residue.
- The Oman livestock feed mill plany adopts mechatronics design, when weighing, the suction will not affect the weighing.
- Before the material is granulated by stock feed pellet machine, the oil mass is removed by the inspection sieve, and the iron mixed in the material is removed by the permanent magnet cylinder for iron removal.
- The mixture goes through the distributor, all the way into the finished powder silo, all the way back to the batching silo, and the rest goes into the granulation silo.
- Before granulation, one-layer quality-preserving deviceis used with livestock pellet mill. The layer-jacketed conditioner is used for aging treatment, and the conditioning time is long, which can fully mature the material, and then press it into granules.
- The pellets are cooled by a counter-flow cooler designed by Richi Machinery, with uniform cooling and good effect. The fan is equipped with a shock absorption device, which has low noise and small vibration.
- After the livestock feed is cooled, it is equipped with a three-roller crumbler, which can produce young livestock feed.
- The rotary grading screen of Richi Machinery is selected, which has high output and good classification effect.
Finished product packaging and bulk distribution system:
- The finished products are distributed in bulk and in bags, with six finished product bins and six welded bulk bins.
- The belt packing scales, which can be used for fast packing of powder or pellet feed.
- The livestock feed mill adopts automatic weighing and packaging systems, automatic weighing, automatic zero elimination, automatic alarm, automatic accumulation and printing records.
- The finished product can be sealed and conveyed by the seam conveyor after being weighed by the packaging scale. The customer provides an automatic palletizing system with a manipulator to save labor and improve efficiency.
- Equipped with 1 set of bulk bins with a total capacity of 300m³, and the bulk trucks can directly load materials under the bins, which is fast and convenient.
Other auxiliary systems:
- The dust removal system in the production workshop adopts the form of single point dust removal, which is composed of a single pulse dust removal gas, a centrifugal fan and the corresponding pipeline.
- Control system: The control system of this Oman 15tph automatic livestock feed mill production process is implemented according to the production design specifications of the Oman 15tph livestock feed mill. The batching scale and mixer are controlled by automatic control; the pulverizer, livestock pellet machine, packaging machine, dust removal system, etc., are controlled by grading control system, for on-site control.
Electric control cabinet of Oman 15t/h customized feed mill plant project
Richi Machinery has been accurately assigning different professional project managers for different animal aqua poultry ruminant livestock feed mill projects, and implementing "one-to-one" service. Since the start of each animal livestock feed mill project, we have paid great attention to the differentiated and individual needs of each customer, and provided the management of the entire life cycle of the feed mill equipment with professional, dedicated and dedicated ingenuity to ensure stable and reliable subsequent operation.
At present, our customized animal aqua poultry livestock feed mill engineering projects have won the satisfactory reputation of customers! Next, we will continue to intensify our efforts to tackle the toughest projects, strictly manage and strengthen implementation, focus on the progress and quality of the project, and deliver a high-quality answer to our global customers with high and strict international feed mill standards!