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Ruminant Feed Pellet Production Line

Ruminant Feed Pellet Production Line

CAPACITY: 1-100T/H
APPLICATION: Ruminant Feed Industry
SIZE: 1-12mm/powder
Control Mode: Automatic/Manual

RICHI designs and manufactures all key ruminant animal feed making machines and offers complete ruminant feed pellet plant solutions to the global animal feed and ruminant industry. Our ruminant animal feed production technologies are available in various models and with optional accessories to offer the optimum solution for your specific ruminant feed production needs.

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Ruminant Feed Pellet Production Line

Applications Of Ruminant Feed Pellet Production Line

Ruminants, such as camel, deer, giraffe, alpaca, antelope, cattle, sheep, etc. Because these animals have complex ruminant stomachs, they are called ruminants. Ruminant feed is characterized by the addition of specific ingredients to the rumen rumen microbial environment, which can change and improve the ruminant rumen microbial environment and achieve the purpose of efficient use of feed and promotion of animal growth.

Producing your own ruminants feed lowers your feed production costs and increases profit by using RICHI ruminants feed production lines.

Richi Machinery has many years of experience in designing and building ruminant feed production lines all over the world for ruminant feed mills or small and large ruminants farms from eg. 500-45.000 dairy cows/goat/camel/deer.
feed plant animal food manufacturing equipment

RICHI ruminant feed production line gives you:

An example of a ruminant cattle feed mill with five different types of grains with different grinding degrees mixed with protein meals and minerals, automatically delivering of the feed to the cattle feeders in four different sheds, meaning the farmer can be off doing farm work while the RICHI solution does all the cattle feeding for him.

Richi Machinery is established in 1995 and is an international ruminant animal feed plant manufacturer. Complete feed mills for ruminant feed have a return-on-investment down to several months.

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Technical Features Of Ruminant Feed Pellet Production Line

1. From customized non-standard models to multi-combination standard configuration models, RICHI is always in accordance with market trends and customer needs, constantly introducing new ones. In Richi Machinery, each ruminant feed plants design and ruminant feed machine can be customized.

2. Although the ruminant feed production technology of different customers is different, we always follow when designing for customers: reasonable configuration, stable performance, convenient operation process, and high economic benefits.

3. This ruminant feed production line is suitable for ruminant feed production of various sizes, various hardness, various lengths and various types (concentrated feed/grass-containing feed/pellet feed/powder feed/mash feed/premix feed).

4. The replacement of wearing parts can be completed quickly, reducing downtime and maintenance time.

5. Reasonable initial ruminant feed mill investment cost and low maintenance cost in the later stage.

Working Principle Of Ruminant Feed Pellet Production Line

Firstly, the ruminant feed raw materials will go through the crushing and grinding process, and they will be processed into powder and then mixed completely. Then, through the ruminant feed pellet machine, the mixed feed mash will be made into ruminant pellets. After the cooling process, the feed pellets can pack directly.

how to make feed for cattle ruminant

Raw materials receiving system

In this initial phase the supply of substances for the desired recipe is determined. Normally a reception pit is foreseen where the raw materials are delivered. Through extraction screws and elevators the substances are loaded in the storage silo.

Dosing system

The ruminant feed raw materials are conveyed by a screw to the scale where they are weighed and dosed for the creation of the requested recipe.

Grinding system

The material that needs to be smaller, passes through a ruminant feed hammer mill machine, in order to reach the desiderable dimension.

Mixing & oil adding system

The product is loaded in a horizontal feed mixer where it will be mixed and homogenized for a certain period; in this phase other micro-components can be added, like integrators or additives, necessary to the ruminant feed recipe.

Pelletizing system

The product is now ready and could be stored for delivery or sent to the ruminant feed pelletizing machine system.

The material is entering in the ruminant feed pellet mill passing through the pellet making machine conditioner. Here other ingredients like steam, molasses and grease could be added, before the material goes into the pellet pressure chamber to be transformed into pellets by the ring die. On the outside of the holes some knives cut the ruminant feed pellets at the desired length.

Cooling & screening & dust recovery system

After pelleting, the product is very hot, therefore it's necessary to cool the product at approximately +5°C in respect to the room temperature, in order to give it the right hardness and the best consistence to store and handle it.

In the screening section the product is cleaned from the dust, which is brought back into the production cycle.

Packing system

The pelleted product is conveyed to the silo for storage before delivery. It can be delivered in bulk, loaded on trucks or packed in sacks or big-bag. The automatic feed bagging machines for packaging could be manual, semi-automatic or automatic, based on the requested ruminant feed production.

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Cost to start ruminant feed production line for feed mills or ruminant farms?

The configuration of the ruminant feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of the ruminant feed mill design. According to different technological requirements, various types of ruminant feed machinery are combined to meet customers' different ruminant feed manufacturing process requirements.

Scale Total Power Site Requirements Installation Cycle ruminant Feed Mill Cost(USD)
1-2T/H 47-75KW 300-500m² 7-15 Days 10000-50000
3-4T/H 53-165KW 300-700m² 15-20 Days 5,0000-12,0000
5-7T/H 68-259KW 400-800m² 20-40Days 7,0000-25,0000
8-10T/H 125-410KW 800-2000m² 45-60 Days 150,000-300,000
12-20T/H 358-620KW 1500-3000m² 60-90 Days 250,000-580,000
25-40T/H 545-870KW 2000-4000m² 90-120Days 45,0000-850,000
50-60T/H 710-1120KW 3000-5000m² 100-140 Days 900,000-1,400,000
60-80T/H 815-1370KW 5000-8000m² 130-160 Days 1,450,000-1,800,000
80-100T/H 1230-1700KW 8000-20000m² 160 -190Days 2,000,000-2,800,000

Definition of ruminant feed factory production scale

According to the regulations of the feed industry, ruminant feed factory construction projects can be divided according to the size of the production scale.

Scale(t/h) ≤2.5 5-10 ≥20
Factory type small medium large
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How to build a new ruminant feed production line for your feed factory or ruminant farms?

According to customer different ruminant feed production types, different output configuration can be customized. We devote ourselves to undertaking all ruminant feed production line with 1-100 tons per hour and to providing more value added service to all the customers.

Richi Machinery provides global customers with a one-stop, complete set of professional ruminant feed production line solutions (business plan for ruminant feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of ruminant feed equipment, so that the needs and positioning of the project are more clear, and at the same time, the customer's equipment selection range is more concentrated, reducing the cost of energy and financial resources.

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China supplier ruminant poulry feed production line

If you want to start a new ruminant feed pellet line for your ruminant feed mill or ruminant farm, you should pay attention to the following main processes:

Due to the influence of various objective factors such as ruminant feed raw materials, processes, formulas, project area, local regulations, etc., various technological ruminant feed production process and ruminant feed equipment configurations have appeared in the actual ruminant feed plant design.

Therefore, if you want to build a high-efficiency, high-quality, high-return ruminant feed production line, please do not hesitate to contact Richi Machinery and communicate directly with our engineer team, you will definitely get a satisfactory answer. The following is the ruminant feed mill machine configuration display of ruminant feed production business plan we have done in several customer project :

Why set up dedicated animal feed production line to produce ruminant feed?

The ruminant feed production line shall be set up separately, and the animal feed production equipment shall not be shared with other non-ruminant animal feed production lines. This can effectively prevent the occurrence of cattle and sheep-derived components in ruminant feed, prevent cross-contamination in ruminant feed plants, and ensure the quality and safety of ruminant feed products.

According to the unique digestive and physiological characteristics of ruminants and the nutritional requirements of feed, cattle and sheep feed is very different from pig and poultry feed in terms of feed formula and feed preparation technology. For example, ruminants can ferment food in the rumen and have more crude fiber. The impact is not large, so the crude fiber raw materials added to the feed for the production of ruminants will be more. In this way, if a monogastric animal feed production line is used, it is easy to break the feed making machine.
set up dedicated animal feed production line to produce ruminant feed

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Scope and content of process design for ruminant feed production line

Process design is an important part of ruminant feed factory design and the core of capital construction projects. It is the design of related technical solutions for processing raw materials or semi-finished products into finished products. Its design scope is mainly the production system composed of ruminant feed production workshop, raw material warehouse and finished product warehouse.

animal feed pellet plant ring die feed pellet production line

The process design of the ruminant feed factory mainly involves the design of the feed mill process flow; the design of the production workshop and the layout of the equipment; the design of the ventilation network; the configuration of the ruminant feed raw material warehouse and the finished product warehouse, and the layout of the pipeline systems such as pneumatics, steam, and power distribution. The ruminant feed mill design can generally be completed in two stages: preliminary design and construction design.

The ruminant feed manufacturing plant process design involves a wide range of aspects and should be fully considered. In addition to considering the content of the process design category, attention should also be paid to maintaining close collaboration with non-process engineering aspects such as civil design and electrical engineering design, and to put forward the necessary process requirements to get corresponding and effective cooperation.

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Basic principles of ruminant feed mill process design

In order to specifically implement the requirements of "advanced technology, economical and reasonable, safe and practical, and quality assurance" in the engineering design of the ruminant feed plant, the process design should follow the following basic principles:
Widely used ring die pellet production line for ruminants

  1. Adopt advanced and reliable ruminant feed processing technology and equipment to implement mechanized and automated production to improve the production technology level of the ruminant feed factory.
  2. The ruminant feed production process should have good adaptability to meet the needs of "various product varieties and variable raw materials" in ruminant feed production.
  3. Attention should be paid to saving energy, reducing production costs, and improving production efficiency.
  4. All ruminant feed production links should have good coordination and matching. In order to ensure the realization of the output target, the design output should usually be 20% larger than the required output; the production capacity of the downstream transportation equipment should be 5%-10% larger than the previous equipment.
  5. Effectively improve working conditions, actively do a good job in dust prevention, earthquake prevention, fire prevention, explosion prevention and noise control, etc., to ensure safe production, and strive to improve the comprehensive benefits of ruminant feed mill process design.
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Why Choose Richi

why choose richi
why choose richi
Introduction of RICHI
Strength certification

Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

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Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

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Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan
Quality Control
Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

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Quality Control

Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

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Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
After-sales And Training
After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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From Order To Delivery

Checking Order

With the sales contract, the order tracking clerk checks the models and quantities of each machine and spare parts.

Quality Test Before Delivery

Upon completion of the manufacturing of equipment, tthe quality inspector strictly checks quality of every machine with the checklist.

Check Items When Packing

Before packaging and shipment, the order tracking clerk checks the packaged items again with the packing list to avoid loss of items.

Sign the contract

Adopting international common standards for accurate design of product packaging, prevent product damage rate and the effective use of transport tools, which ensure the perfect delivery of products.

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