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Rice Husk Pellet Machine

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Rice Husk Pellet Machine
APPLICATION: Rice Husk Pellet Plant
CAPACITY: 0.5T/H-100T/H
MAIN POWER: 37KW-280KW
MODEL: MZLH
WhatsApp: +86 138 3838 9622

Having experience in the biomass industry, Richi Machinery also provides pelleting of rice husks with a high cellulose ratio with the rice husk pellet machine it has developed. The main raw material suitable for this rice husk pellet making machine are rice husk, coffee husk, peanut husk, coconut husk, cashew husk, sunflower husk, psyllium husk, soybean husk, soya husk, etc. These agricultural wastes are made into fuel pellets through rice husk pellet machine and complete rice husk pellet production line.

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what's Rice Husk Pellet Machine?

Rice husk pellet machine is used for making rice husk pellets. The production of energy by means of biomass has shown a clear trend towards the use of pellets due to their homogeneous size, which facilitates handling and feeding while also reducing costs associated with storage and transportation.

The rice husk pellet quality depends on the properties of the raw materials and on the operative variables of the rice husk pellet machine and pellet plant process. Quality parameters can be modified by adapting the process to the raw material to be pelletized by rice husk pellet machine.

Whereas wood pellets from forestry residues already have successfully established technologies and markets, there is a need to develop the pelletization of agricultural biomass, which is periodically planted and harvested, and holds great energy potential, especially in rural areas. Among them, rice husk is a very common agricultural waste.

  • rice husk pellet machine manufacturer

Applications Of Rice Husk Pellets Made By Rice Husk Pellet Machine:

  • Fuel in power plant.
  • As padding (material for fermented mattress).
  • Formation of active carbon.
  • Source of silicon dioxide and silicon dioxide compound.
  • As fodder.Rice Husk Pellets

Advantages of Using Rice Husk Made By Rice Husk Pelleting Machine As Biomass Pellets Fuel

  • High heating value. The density of the shaped rice husk pellets is (1.0-1.3) t/m3 and the heating value is (3500-4000) kcal/kg, whose market price is 750RMB per ton.
  • The raw material is more abundant and the cost is low relatively.
  • Crushing and drying is not necessary for the processing, and only with one rice husk pellet machine and pelletizing line can the production process, which can decrease the equipment investment.
  • With low cost, the production power consumption for one ton of rice husk pellet machine is below 60 degrees of electricity.
  • No smoke produced in the processing is good for the environment.
  • It is convenient to reserve and transport.
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Technical Features Of Rice Husk Pellet Machine

  • Advanced gear-driving system with motors on this rice husk pellet machine, stable and reliable.
  • Adopting high-qualified components on this rice shell pellet mill, with stable performance, long service life and low noise.
  • Whole transmission parts (including motor) of this rice husk pellet making machine chooses high-quality SKF bearings to ensure the transmission efficient, stable, low noise. Main motor choose Siemens.
  • This rice husk pellet machine is equipped with full single layer stainless steel feeder, forced feeder, ring die and cutter.
  • Adopting international advanced technology on this rice husk pelletizing machine: German gun drill and vacuum furnace heat manufacturing process in ring die making to ensure the pellets smooth and of high quality.
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine
Technical Features Of Rice Husk Pellet Machine

Working Principle Of Rice Husk Pellet Machine

It is caused by squeezing raw materials such as rice husk and straw under pressure at normal temperature by using rollers and ring die rice husk pellet machine. Convenient transportation and storage, meanwhile, its fuel performance is greatly improved.

The particle size of rice husk raw materials can be divided into coarse particles, medium particles and fine particles. Above 3.0 is coarse grain. Medium and fine granules have better granulation properties, low energy consumption and less wear on the die roll.

Working Principle Of Rice Husk Pellet Machine

When medium and fine granules are quenched and tempered, they have more surface area than coarse grains in contact with steam, and steam easily penetrates the particles. The core makes it fully mature, produces physical and chemical changes, and improves granulation quality.

Coarse particles cannot be completely penetrated by steam; in addition, when coarse material is granulated, the surface area of ​​contact with each other is less than that of medium and fine particles, and the adhesion is poor. After granulation, the particle swelling rate is large and cracks easily; High density, good ability to pass through die holes, less wear on die holes, and high productivity.

Rice Husk Pellet Machine Specification

Model MZLH320 MZLH350 MZLH420 MZLH520 MZLH768 MZLH858
Rice Husk Pellet Mill Power 37KW 55KW 90KW 132KW 250KW 280KW
Capacity(wood sawdust,biomass) 300-400KG/H 500-700KG/H 1.0-1.2 T/H 2.0-2.5 T/H 2.5-4 T/H 3-4.5 T/H
Final Pellet 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm 6-12mm
Weight(KG) 2500 3500 4000 4500 5000 5500
Rice Husk Pellet Machine Price 7000-100000USD

Choose Reliable Rice Husk Pellet Machine

Choose Reliable Rice Husk Pellet Machine

In order to make rice husk pellets, the pellet production process is very important, as well as the quality of rice husk pellet making machine. So, finding a reliable manufacturer or supplier with providing high quality rice husk pellet mills and professional service during the whole rice husk pellets production is also important.

Richi Machinery, has an excellent technology and experience in the matter when pelletizing rice husk. We can offer both a single rice husk pellet machine and a turnkey project plan for complete rice husk pellet production line. You are welcome to ask us for help to solve your rice husk production problems, contact us now!

Suitable materials moisture content for rice husk pellet machine

Pellet fuel is made of sawdust, crop straw, rice husk, peanut shell and other agricultural and forestry production residues as raw materials, and is compressed into rod-shaped, granular and solid shaped pellet fuel by the physical method of rice husk pellet machine.

It's just that many pellet production users find that sometimes the pellet shape is unsatisfactory during production. Experienced masters know that the moisture content of the raw material, the compression ratio of the rice husk pellet machine ring die, and the particle size of the raw material may affect the pellet forming rate and density.

Suitable materials moisture content for rice husk pellet machine

The rice husk raw material with a diameter of ≤7mm is selected as the experimental material, and the MZLH420 rice husk pellet machine is used as an example:

The moisture content of the raw material has a great influence on the forming rate of the rice husk pellets. Appropriate moisture content helps the softening and bonding of the lignin in the rice husk raw materials, and promotes the formation of chemical bonds such as hydrogen bonds between the rice husk raw materials.

It is beneficial to the lubrication between the rice husk raw material and the ring die during compression molding; however, if the moisture content is too high, the moisture will form tension between the raw materials and expand the gap between the raw materials, thereby increasing the repulsion between the raw materials, hindering the contact between the raw materials, reducing the the intermolecular force reduces the molding rate significantly.

It can be concluded: 

The moisture content of raw materials has a significant effect on the molding rate of granular products. This time, the compression ratio of the ring die is 1:5.5. Considering factors such as energy consumption, production efficiency, product cost and product quality, the optimal moisture content is 11%-12%.

Different biomass raw materials, different pellet machines, and different biomass pellet production processes have corresponding changes in the appropriate moisture content of raw materials. In addition, factors such as energy consumption and production costs should be fully considered. The moisture content of common raw materials is mostly 11%-18%.

  • If the moisture content is too high, the mold blocking and slipping phenomenon will occur after the raw material enters the rice husk pellet machine ring die, which will block the die hole and cause the pellets to not be produced; if the moisture content is too low and too dry, the It is not easy to form, and the viscosity is not enough, which affects the quality of the pellets.
  • If you are planning to start making your own pellets from rice husk or rice straw, and need some more suggestions and guidance. Don't hesitate to send us an inquiry and tell us your capacity requirement, then we can help you choose the most suitable and cost effective rice husk pellet machine.

Rice Husk Pellet Machine is a Good Choice for Biomass Pellet Production

Whether the material has been crushed or not , it can both produce pellets very well. Just a little difference with the final capacity. The capacity will be a little bigger if the material is crushed. The final production capacity will be a little bigger if the material is crushed by the hammer mill or crushing machine.

  • Ring Die Pellet Machine is Better for Processing Rice Husks/Hulls:
    We suggest choosing our ring die rice husk pellet making machine for making rice husk pellets. The final result is better compared to the flat die rice husk pellet machine.
  • The moisture content is suggested to be around 20%:
    The final result of the running test is just related to the moisture of the material ( best suitable moisture for your material is 20%) and the compression ratio of the die( the most important reason).
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Setting Up A 1-100 T/H Complete Rice Husk Pellet Production Line

The followings are complete rice husk pellet production process:

Setting Up A 1-100 T/H Complete Rice Husk Pellet Production Line
Setting Up A 1-100 T/H Complete Rice Husk Pellet Production Line
Setting Up A 1-100 T/H Complete Rice Husk Pellet Production Line
Setting Up A 1-100 T/H Complete Rice Husk Pellet Production Line

01

Cleaning & Sieving

During the cleaning and sieving process, foreign objects are removed from the raw material. Sievers or screeners will get rid of the dust or other impurities in the rice husk to protect the rice husk pellet mill machine in the pellet production line and also to ensure the pellet quality eventually. To optimize the production of granules as much as possible, it is suggested to reduce the size of the rice husk. For this hammer mill is the equipment needed.

02

Drying Section

The humidity percentage of the rice husk must be reduced from approx 80-90% to not more than 12-13%. The machine could be a rotary drum drier or a belt drier and has a burner that can be alimented with oil, gasoline, gas or wood.

03

Grinding Section

Grinder or hammer mills will reduce the size of rice husk and make it into fine power which will be ready for pellet production. After drying a refiner rice husk crusher hammer mill, complete with aspiration unit, reduces the dimensions of the product and prepares it for pelleting. The product is also cleared from any ferrous part.(In many rice husk pellet manufacturing cases, the rice husk does not need to be crushed.)

04

Mixing Section

A mixing silo make the product homogeneous and in this silo the product can be stocked.

05

Pelleting Section

Rice husk pellet machine will compress the rice husk power into fuel pellets. The material is entering in the rice husk pellet making machine passing through the conditioner. Here other ingredients could be added, before the material goes into the pellet pressure chamber to be transformed into pellets by the die. On the outside of the holes some knives cut the rice husk pellets at the desired length.

There are flat die pellet machines for small scale production below 1000kg/h. Ring die pellet machines are suggested for larger production (1-90t/h). Richi Machinery aims to minimize operating costs and maximize quality with the ring die series straw pellet machine, which has a long-lasting and more rigid structure, specially designed for rice husk pelleting.

06

Cooling section

After pelleting by rice husk pellet maker, the product is very hot, therefore it's necessary to cool the product at approximately +5°C in respect to the room temperature, in order give it the right hardness and the best consistence to store and handle it.

The rice husk making equipment in this section is a counter current cooler complete with air aspiration line the recovery of dust.

07

Screening section

In this phase the product is cleaned from the dust, which is brought back into the production cycle.

08

Packing section

The pelleted rice husk product is conveyed to the silo for storage before delivery. It can be delivered in bulk, loaded on trucks or packed in sacks or big-bag. The machines for packaging could be manual, semi-automatic or automatic, based on the requested production. Packing machine will package the rice husk pellets into bags with different specifications based on requirements. Packing is included in most medium to large scale pellet production lines. 

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How to set up a high quality rice husk pellet plant?

You can make an appointment at any time for the solutions you need, and request our expert team to return to you at any time! The following are a few typical rice husk pellet plant and biomass rice husk pellet production line business plan and solutions we have done:

Richi Machinery have provided 1-40t/h rice husk pellet production lines, biomass pellet manufacturing plants and single biomass pellet making machines for hundreds of biomass pellet manufacturers, and we hope that in the future, we can also help you successfully realize a high-efficiency, high-quality, and high-return biomass pellet production business.

The followings are some rice husk pellet plant project proposal / rice husk pellet business plan/ rice husk pellet manufacturing project report for you:

Main Cost of Industrial Rice Husk Pellet Machine Plant Project

The capital costs of complete rice husk pellet plant would be various in different regions around the globe. Deloitte research has a study resulting of capital costs for pellet plant in EU, are placed as follow:

  1. Daily Operating Cost: $125 for each ton
  2. Labour cost: $10 for each ton (the price is subject to change depending on the capacity)
  3. Energy cost: $10 for each ton
  4. Maintenance cost: $5 for each ton
  5. Repairs and lifecycle maintenance cost: $5 for each ton
  6. Transportation for bulk shipments cost: $2.5 for each ton
  7. Cost of pelletizing equipment: $3-4 million (Complete rice husk pellet plant machinery includes crushing machine, drying machine, rice husk pellet machine, pellet cooling and packaging machine, etc).
  8. Pellet warehousing, rail car loading facility cost: $2 million

Richi Machinery can also provide you turnkey solutions with other kinds of approach if the above capitals does not suit your requirements. And our customized biomass machinery would greatly reduce the cost to set up a rice husk pellet production line. If you are interested in opening a rice husk pellet manufacturing factory, we are also happy to offer your the customized quotation!

It has come to a conclusion that to overcome the consistently increasing demand for wood pellets would be a profitable business if you pay attention to details.

If you want to buy rice husk pellet machine or start a rice husk pellet plant and manufacture high grade pellets fuel that would compete well in global market by reducing the variable costs, capital input and cost of production, we are here to give you 3 additional tips that might as well assist your business swiftly;

  • Obtain the government and industry grant and permits;
  • Build a team with experienced recruit and well managed them;
  • Update your knowledge about the latest wood pellet technologies;
  • As for lastly friendly advice, do take care of our natural resources by maintaining the safety of rice husk pellet manufacturing process, raw material harvesting and waste control.

You should also consider the delivery distance from supplier of raw materials, the bulk market, and the source of material to determine the price of your rice husk pellet.

Agricultural and Forestry Waste Pellet Machine / Agricultural and Forestry Waste Pellet Plant For Sale The World (Typical Case)

rice husk pellet plant
rice husk pellet plant
rice husk pellet plant
rice husk pellet plant
rice husk pellet plant
rice husk pellet plant
rice husk pellet plant
rice husk pellet production line
Capacity Country Raw Materials Capacity Country Raw Materials
10 Tons/Hour Biomass Forestry Waste Pellet Plant Wood waste United States 2-2.5 Tons/Hour Forestry Waste Pelletizing Plant Softwood and hardwood Germany
5T/H Forestry Waste Pellet Mill Factory Wood chips Austria 2-3T/H Forestry Waste Pelleting Plant Wood logs, wood shavings Canada
1-1.5T/H Forestry Waste Pellet Production Plant Wood logs and wood chips Indonesia 1-1.5 T/H Forestry Waste Pelleting Plant Wood sawdust Iceland
1-1.2 T/H Forestry Waste Pellet Plant Wood blocks and sawdust Congo 1-1.5T/H Agricultural and Forestry Waste Pelleting Plant Rice husk and wood waste(shavings, sawdust) China
1-2T/H Forestry Waste Pelletizing Plant Wood plate TAIWAN, China 10 T/H Forestry Waste Pellet Mill Plant Wood logs, wood shavings, wood sawdust Mexico
2T/H Forestry Waste Pellet Production Plant Wood chips Netherlands 2-2.5 T/H Forestry Waste Pelleting Plant Wood logs Australia
1-2T/H Forestry Waste Pellet Processing Plant Wood chips, wood sawdust Brazil 500-700KG/H Forestry Waste Pellet Line Wood logs Ukraine
1-1.5T/H Forestry Waste Pelletizing Plant Wood waste (sawdust, chips, shavings) Lebanon 2-2.5TPH Forestry Waste Pellet Plant Wood sawdust Romania
4-5T/H Forestry Waste Pellet Plant Waste wood plate Indonesia 1.5T/H Agricultural and Forestry Waste Pellet Plant Wood logs and crop straw(corn, wheat, cotton) Japan
600-700KG/H Forestry Waste Pellet Plant Wood sawdust China 2T/H Agricultural and Forestry Waste Pellet Plant Waste shavings, sawdust, straw China
22-23T/H Agricultural and Forestry Waste Pelleting Plant Waste straw stalk and wood sawdust, shavings China 3T/H Forestry Waste Pellet Plant Wood sawdust China
6TPH Agricultural Waste Pellet Plant Crop straw China 12-13 T/H Agricultural and Forestry Waste Pellet Factory Waste wood and straw China
16T/H Agricultural and Forestry Waste Pellet Plant branches, wood sawdust and straw China 7-8T/H Agricultural and Forestry Waste Pellet Plant Agricultural and forestry straw and wood sawdust wastes China
3-5TPH Forestry Tree Waste Pellet Plant Wooden waste China 5T/H Agricultural and Forestry Waste Pelleting Plant Wood shaving, sawdust, straw China
6T/H Agricultural and Forestry Waste Pellet Mill Plant Bamboo shavings and wood sawdust China 13-14T/H Forestry Tree Waste Pellet Plant Hardwood sawdust China

Reliable Rice Husk Pellet Machine Plant Supplier – Richi Machinery

RICHI GROUP

Anyone who is interested in getting into wood pellet manufacturing industry would have many questions about the setup of rice husk pellet plant and rice husk pellet making business, like:

What’s the developing trends of global biomass rice husk pellet fuel market? Is it truly profitable? What raw materials can be used for biomass rice husk pellet production? Is only wood sawdust suitable? How much will it cost to build a complete rice husk pellet plant? How does the financial feasibility for a rice husk pellet plant go?

Richi Machinery been in biomass industry for at least 20 years and is specialized in designing and manufacturing of biomass pellet making machine. In these years, we have undertaken many turn-key project wood pellet production lines around the world, such as Japan, Italy, Peru, Indonesia, Malaysia, Australia, Latvia, Vietnam, United States, etc.. Welcome to contact us to get detailed project report.

We have witnessed the vigorous development of global wood pellet industry and we also grow up along with its development. We guarantee it is definitely profitable and has great potential to starting rice husk pellet manufacturing business.

Advantages of rice husk pellets from rice husk pellet machine

Now rice husks are collected and transported from various rice mills to rice husk pellet machine plant for rice husk pellets production for the following advantages of rice husk pellets:

  1. Good to environment

    Rice husk pellets made by rice husk pellet machine as a biomass fuel will ease the environment pressures caused by fossil fuel combustion. Comparing with the burning of rice husk, the burning of rice husk pellets is much more clean. The ash content is around 15 to 16 % when burning directly which will be largely decreased to 6 to 7 % when it is burned in pellet form.

  2. Convenient

    Rice husk pellets made by rice husk pellet machine are highly densified and compacted into small size, which make their storage and transportation much easier and convenient. On the other hand, the small, regular and uniform shaped rice husk pellets make the feeding of automated heating system more easily.

  3. High effectiveness

    Comparing with burning directly, rice husk pellets can burn longer and the combustion rate of rice husk pellets can be above 95%. The characteristics comparison of rice husk and rice husk pellets are shown is the below form, for your reference:

    Comparing with wood, rice husk pellets is also proved effective. Rice husk pellets has a low moisture content of 7 to 8%, which doesn’t need to consume energy to burn it off, making the burning of rice husk pellets effective.

  4. Wide application.

    Rice husk pellets made by rice husk pellet machine can be applied in many appliance. It can be burned in heating furnaces, boilers, pellets stoves and traditional stoves, and other heating systems.Nowadays, biomass pellet fuels are widely used in industrial production, power generation, home heating and central heating.
    Advantages of rice husk pellets from rice husk pellet machine

    In conclusion, rice husk pellets made by rice husk pellet machine have many advantages over fossil fuel and bulky rice husk materials. If you have stable source of rice husk and want to make profit from it, making rice husk pellets is an excellent choice. If you have intention to engage in pellets production or questions on biomass business, welcome to send us enquiry in the form below.

After analysis the advantages of rice husk pellets, don't you think it is a good chance to make rice husk pellets fuel if you have tons and tons of rice husk available?

If you have any questions on rice husk pellet machine, please feel free to leave a message in the form below. Any question is welcomed and free consultation is provides.

Why Choose Richi

why choose richi
why choose richi

Introduction of RICHI
Strength certification

Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields.

All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization.

Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan
Customized Design And Business Plan

Quality Control
Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

Quality Control

Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment.

According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
Delivery And Installation
After-sales And Training

After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs.

After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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