RICHI's range of chicken manure pelletizers provide a solution to the pressing of every type of mixed materials to suit every desired capacity. RICHI can also play an important role at an international level thanks to its different options and favourable prices. Richi chicken manure pellet making machine can also handle other poultry manure, such as chicken manure, pigeon manure, duck manure, goose manure, quail manure, poultry manure.
This chicken manure pellet machines are the latest technology products, developed by the Richi Machinery through fertilizer processing equipment design and production experience for many years, and have been gained the national utility model patents.
RICHI ring die chicken manure pellet grabulator are used to granulate all kinds of fermented organics, and break through conventional granulation process. The raw materials for chicken manure pellets don't need to dry and crush before granulation, direct ingredients can be processed into spherical organic chicken manure pellets, saving a lot of energy.
Organic chicken fertilizer pellets made by chicken manure pellet machine refers to the use of chicken manure as the main raw material, mixed with some other organic matter, fermentation, throwing, pretreatment, and final granulation processing to become organic fertilizer. Chicken manure is a relatively high-quality organic fertilizer after fermentation.
The nutrient content of chicken manure is very rich. It contains both a large amount of organic matter and a high content of three elements. The organic matter content is 25.5%, nitrogen is 1.63%, and phosphorus Vegetable manure is 1.54%, potassium is 0.85%, carbohydrate is 11%, so chicken manure is an important organic fertilizer.
How To Make Fertilizer Pellets From Chicken Manure?
1. RICHI chicken manure pellet machine is an improved type of special extrusion granulator for organic materials, with high granulation density, high strength and equal particle size, which can meet the requirements of the rounding process for producing chicken manure fertilizer pellets, and the efficiency is 30% higher than ordinary models.
2. The chicken manure fertilizer pellet machine is made of stainless steel material through advanced technology such as heat treatment, with good wear resistance and long service life.
3. The main engine of the chicken manure fertilizer pellet making machine is equipped with an oil cooling circulation system, which can ensure long-term continuous operation.
4. The use of chicken manure machine extrusion granulation (+ optional rounding process) can produce pellet (or spherical) pure chicken manure and biological organic chicken manure fertilizer. The process flow is short, the operating cost is low, the organic fertilizer particles produced are uniform, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganisms is >90%, the forming rate is as high as 85-95%, and the particle diameter is 2-12 mm.
According to our experience in industries of biomass, we have designed MZLH ring die chicken manure pelletizer. MZLH organic chicken manure pelleting machine can pellet dfficiently towards different materials, which enables our customers get maximum benefits from it .
The ring die chicken manure pelletizing machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required grow fast organic fertilizer chicken manure pellets.
During the working process of the chicken manure pelleting machine die and the roller, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as material enters the granulating chamber, the material starts to be taken into the working area, and the pressure roller is also driven by friction.
With the rotation of the die roll, the ingested material moves forward faster, and the extrusion force and the density of the material gradually increase.
When the extrusion force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole. Due to the continuous rotation of the die and roll, the material is continuously squeezed into the ring die hole.
Therefore, the material in the chicken manure maker machine ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by the cutter to form chicken manure pellets.
|Capacity||1-2 T/H||3-4 T/H||5-6 T/H||7-8 T/H||9-10 T/H||10-12 T/H|
|Chicken Manure Pellet Granulator Price||7000-100000USD|
The above content is only the working principle of the chicken manure pelletizer, but everyone knows that the chicken manure organic fertilizer production line requires a lot of systems and equipment. The chicken manure production process is basically includes: selection of raw material (chicken manure, etc.), drying and sterilization, mixing of ingredients, granule, cooling and screening, metering and seal, finished product warehousing.
The complicated production process of chicken manure is:
The above content is just a simple description. Because of the difference in raw materials, customer needs and budgets, the process flow of the chicken manure pellet production line and the actual equipment are different. Please consult Richi Machinery directly online according to your actual needs!
Among them, the reasonable collocation of the fineness of raw materials is crucial to the production process of organic fertilizer. According to the experience, the fineness of the whole raw material should be matched as follows: The raw materials of 100-60 mesh account for about 30% – 40%; the raw materials of 60 mesh to a diameter of 1.00 ㎜ account for about 35%; small particles, whose diameter is 1.00 2.00 ㎜, account for about 25%-30%.
The higher the fineness of the material, the better the viscosity, so the surface finish is naturally higher. However, in the process of production, the use of super – scale high fineness materials is easy to cause the problems, such as excessive particle size and irregular particle size.
Your global chicken manure fertilizer pellet production line solution partner Richi Machinery manages the entire chicken manure fertilizer pellet manufacturing process from project design to superstructure construction, from manufacturing to assembly, and all production processes. Controlling the chicken manure factory project from a single center helps us complete the work in the fastest and most efficient manner.
You can trust RICHI because we don't have to rely on others. We are offering all manufacturing, assembling, testing and after sales services from a single source by proven RICHI brand quality!
Share three customized chicken manure fertilizer pellet processing plant cases (design and required equipment):
|Production Process & Main Equipments|
|①Fermentation and compost process (aerobic fermentation)
A good oxygen fermentation, good stir ingredients into 1.5 meters to 2 meters wide, 0.8 meters to 1.2 meters high, length not less than three meters, pay attention to the appropriate fermentation process of oxygen and turns heaps (when temperature reaches 75 ℃ or above should be turned over several times), temperature control within 65 ℃, high temperature have an effect on nutrient.Composting for 2 days temperature raises, 3 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer.
Main Equipments: Chicken manure compost machine: LYLP-6, power 35.5kw, output 300 m3/h.
|②Fermentation and compost process(secondary anaerobic fermentation)
Second anti - itch fermentation is called after aging stage, also known as second fermentation.The materials can be decomposed after 7 days and enter the aging stage.Then it enters the pre-treatment and granulation stage in the workshop.
After being stored for 7 days, the organic fertilizer after good fermentation was crushed, screened and dried. The chicken manure dryer is used for drying raw materials with excessive moisture, and drying the raw materials with about 20% moisture. The granulating molding of the following sections is done once.
Main Equipments: Chicken manure dying machine: LYHG2.0*20, roller diameter 2m, length 20m, power 22kw.
|④Chicken manure crushing machine
The 5t/h chicken manureorganic fertilizer in the grinding process shall deliver the dried materials to the chicken manure hammer mill through the conveying equipment, which is equipped with iron removing device before the chicken manure grinding machine.
Main Equipments: Chicken manure grinder: FFSP66*80, power 110kw, designed output 5-6tph.
|⑤Mixing and fungus adding section
Through the micro-element adding hopper, the fungus seeds and raw materials can be added to the chicken manure mixing machine for mixing, after evenly mixed, enters the next section.
Main Equipments: Chicken manure mixing equipment: SDHJ2, power: 22kw, design output: 2m3/batch.
|⑥Chicken manure fertilizer pelleting section
The chicken manure fertilizer is fed uniformly by the chicken manure pellet mill feeding screw in the pelleting process. The main shaft of the chicken manure pellet press is driven by high intensive gear, and the ring die is the fast unloading hoop type.
Main Equipments: Chicken manure pelletizer machine: MZLH420, power: 90kw, Design output 5-6tph.
|⑦Chicken manure fertilizer cooling section
The fertilizer pellet cooler uses the counter-flow cooling principle to cool the pellet with high temperature and high humidity, which avoids the sudden cooling phenomenon caused by the direct contact between cold air and hot material, thus preventing the surface cracking of chicken manure pelletizing line.
Main Equipments: Chicken manure cooling machine: SKLN17×17
This 5tph chicken manure fertilizer pellet plant adopts packing scale in the packing process. According to the customer's local sales needs, the appropriate packing scale is selected to facilitate the customer to sell products. There are usually two specifications: small bag 20-50kg/bag and ton bag 500-1000kg/bag. The packing scale has high automation degree, high packing accuracy, and the weighing system is a sensor measuring system with high sensitivity and strong anti-interference ability.
Main Equipments: Chicken manure bagging machine: DCS-50 belt type scale, packing range: 20-50kg/ bag, 6-8 bag/min.
|1||Chicken manure grinder machine||SFSP 56*40b|
|2||Chicken manure mixer||SHSJ2|
|3||Chicken manure pellet machine||MZLH-420|
|4||Chicken manure drying machine||Ø1.5 x15m|
|5||Chicken manure pellet cooler||Ø1.2x12m|
|6||chicken manure packing machine||DCS-50|
|7||More Auxiliary Equipment||Drum screening machine*GS1.5X6m, Turner, Finished product warehouse*1.5m³, Draft fan*4-72NO 4C, Pipes, elbows, Hot stove, dust removal room, etc.|
|2||Chicken manure mixer machine||LJ18X40|
|3||Chicken manure pellet making machine||MZLH-858|
|4||Chicken manure dryer machine||Ф1.5×12m|
|5||Chicken manure pellet cooler||SKLN6|
|6||chicken manure packing machine||DCS-50|
|7||More Auxiliary Equipment||Drum screening machine*Ф1.2×8/2.5m , Turner, Finished product warehouse*CL1.2, Dust removal system*4-72No8C 22Kw/15Kw , Bucket elevator*HL160, Hot stove, etc.|
We know that in the production of high-quality organic fertilizer, mature fermentation is the first key link. When chicken manure is fermented, do we need to add auxiliary materials? Are you sure? Many companies in the market claim that their products do not need to add auxiliary materials. Of course, everyone can "blind" customers like this: without adding auxiliary materials, the manure can be fully harmless and recycled, and zero pollution can be easily achieved.
However, the professional ethics of Richi Machinery does not allow us to do that. As one of the leading companies in the professional environmental protection industry, RICHI must take responsibility and assume the responsibility of cultivating and guiding the market, and must not rush for quick success!
RICHI has been studying the harmlessness and resource utilization of manure for many years. From the very beginning, it has positioned its products as organic fertilizer plants for research and development. After more than 10 years of exploration, it has accumulated a large amount of knowledge and principles of organic fertilizer fermentation and production:
Trough chicken manure composting machine is the mainstream fermentation equipment of Chicken manure producing and feeds fermentation, applicable to fermentation of all organic materials. The most prominent technique of the movable turner is to assemble the functions of grinding in the later stage of raw materials fertilization.
Along with the drying process, the efficiency of grinding has been greatly increased,lower the cost and primarily solve the problem that the capacity is influenced by the chicken manure fertilizer grinding machine.Get Latest Price
Chicken manure mixer equipment is our new-generation fertilizer mixing equipment. To improve the mixing uniformity, the single shaft mixer fertilizer mixer machine is designed for large fertilizer mixing capacity and used new rotor structure, the rotor close to the minimum gap can be adjusted to zero, effectively reducing the material residues.
The chicken manure fertilizer mixing system can mix powder materials in many fields such as pharmacy, food, animal manure, organic fertilizer, health care products, dyestuff, building materials, refractory material, etc.Get Latest Price
The chicken manure drying machine is mainly used for chicken manure granulation after drying. The designing for the lifter distribution & angle is reasonable, so it's with high energy utilization rate and drying evenly, reduce the frequency of cleaning up materials, easy to maintenance.Get Latest Price
Chicken manure hammer mill crusher machine is typically designed and applied to wet fertilizer material such as straw, sludge, barks, manures, humic acid,etc. Customers can adjust crushing spaces according to the thickness of chicken manure fertilizer particles they need.Get Latest Price
There is screen on the grading screen. The material feeds into the drum from the feed inlet when it is running. Materials rolls on the screen and finished particle comes out from another end, and those smaller particles discharges from the aggregate bin.Get Latest Price
Applied to conveying powder, granular material and small block material which bulk density less than 1.67t/m³, it can works well at ambient temperature -20°C-40°C, and the temperature of material which be conveyed shall less than 60°C, belt length and motor assemble type can be produced according to customer's requirement.Get Latest Price
The cooler's principle is adopted to cool the pelleted chicken manure organic fertilizer with high temperature and moisture. Hot air touches hot pellets and cool air touches cool pellets so as to avoid the pellet surface crack caused by sudden cooling produced by direct touching between cool air and hot pellets. At the same time, the airlock is used for feeding and space of air inlet bigger, therefore it can get better cooling effects.Get Latest Price
Chicken manure packing machine includes automatic weighing, sewing, feeding and other parts. It is widely used in petrochemical, fertilizer, building materials, food, ports, logistics and other industries. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.Get Latest Price
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service