Chicken Manure Pellet Machine

When processing chicken manure pellets, chicken manure can be used as the main raw material, but other auxiliary materials or additives are usually needed to optimize pellet quality, increase nutritional value or improve processing performance.

When processing chicken manure pellets, other livestock and poultry manure such as cow manure and sheep manure can be added, but it must be scientifically proportioned and meet specific process requirements.

When processing chicken manure pellets, chicken manure can be the primary raw material, but it is often combined with other organic or inorganic additives to improve pellet quality, nutrient balance, or processing efficiency. Below is a comprehensive list of materials that can be used, along with their purposes and applications:

1. Primary Material

Chicken Manure (Fresh or Composted):

• High nitrogen (2–4%) and phosphorus content.
• Requires drying (moisture <15%) and sterilization (to kill pathogens like Salmonella).

2. Carbon-Rich Bulking Agents

(To balance C/N ratio, reduce odor, and improve structure)

• Crop Straws: Rice/wheat straw (20–40% mix).
• Sawdust/Wood Shavings: Improves pellet durability (10–30%).
• Rice Husks: Enhances porosity and reduces stickiness.
• Bagasse: Common in tropical regions (e.g., Brazil, India).

3. Nutrient Enhancers

(To adjust NPK ratios or add micronutrients)

• Bone Meal: Adds phosphorus (P₂O₅).
• Rock Phosphate: Slow-release phosphorus source.
• Kelp Meal: Provides potassium (K₂O) and trace minerals.
• Ash (Wood/Plant): Raises pH and adds potassium.

4. Microbial Additives

(To accelerate composting and reduce pathogens)

• EM (Effective Microorganisms): Lactobacillus, yeast, etc.
• Bacillus subtilis: Speeds up decomposition.
• Trichoderma Fungi: Breaks down lignin/cellulose.

5. Binders & Stabilizers

(To improve pellet cohesion and reduce dust)

• Molasses: Natural binder (3–5%).
• Bentonite Clay: Improves pellet hardness.
• Starch: Eco-friendly binder (e.g., corn starch).

6. Odor Control Agents

• Zeolite: Adsorbs ammonia and reduces smell.
• Biochar: Traps odors and improves soil water retention.

7. Fuel Additives (For Biomass Pellets)

• Wood Chips: Increases calorific value.
• Waste Paper: Low-cost filler (requires shredding).

It can be analyzed from several aspects such as manufacturer, competition, performance, economy, etc.:

01

The chicken manure pellet machine market is diverse, and small manufacturers mostly rely on outsourcing and reselling. Due to lack of R&D and production capabilities, their prices are often on the high side. For large, powerful manufacturers, equipment prices vary due to differences in production methods and technical investment.

When customers choose a chicken poultry manure pellet machine, they should comprehensively consider the manufacturer's R&D strength, production scale, equipment quality and after-sales service to ensure that they purchase sand-making equipment with high cost performance and reliable quality.

Therefore, the price difference between different manufacturers reflects the difference in their comprehensive strength.

02

Equipment performance is closely related to its price. High-performance equipment tends to have a higher creation value because they use better materials and advanced technology in the production process, thereby increasing manufacturing costs. Although these high-performance devices are slightly more expensive, they can bring greater profits and benefits over the long term.

On the contrary, an organic chicken manure pelletizer with poor performance has a lower price, but may not provide sufficient value in use, affecting production efficiency and profits. Therefore, when selecting chicken manure pelleting equipment, you should weigh its performance against price to ensure maximum return on investment.

03

The price of chicken manure pellet mills ranges from several thousand to hundreds of thousands of dollars. The overall difference is large, mainly due to the greater impact. In addition to different equipment types and model selections, the prices are also different.

Using a chicken litter pellets processing machine to process livestock and poultry manure into organic fertilizer not only has considerable economic benefits, but also conforms to the sustainable agricultural development strategies of various countries in the long run.

It can not only reduce the pollution caused by the breeding industry, but is also conducive to green agriculture. The development has reduced the use of chemical fertilizers and effectively prevented soil hardening, salinization and other problems caused by long-term use of chemical fertilizers.

Almost everyone knows that the chicken manure organic fertilizer production line requires a lot of systems and equipment, not only a chicken manure pellet machine. The chicken manure pellet production line mainly includes pretreatment, fermentation, drying, crushing, packaging and other links.

Common environmentally friendly chicken manure organic fertilizer equipment processing chicken manure organic fertilizer processes include the following:

• Chicken manure + auxiliary materials + strains - crushing - stirring - stacking - (fertilizer preparation) - packaging - leaving the factory
• Chicken manure + auxiliary materials + strains - crushing - stirring - stacking - (fertilizer preparation) - granulation - drying - packaging - leaving the factory
• Chicken manure - biogas - biogas residue - crushing - stirring - stacking - (fertilizer preparation) - granulation - drying - packaging - leaving the factory

First mix the chicken manure with an appropriate amount of auxiliary materials, then add the bacteria, and then transfer the prepared mixture to the mixer for mixing. The mixing should be even and thorough. Then it is piled into a trough or tank, or covered flat. Then ferment and mature. Make powder fertilizer or granular fertilizer as needed.

The above content is just a simple description. Because of the difference in raw materials, customer needs and budgets, the process flow of the chicken manure pellet production line and the actual equipment are different. Please consult Richi Machinery directly online according to your actual needs!

As the global livestock industry develops more and more rapidly, the problem of livestock and poultry manure has also received widespread attention. Now more and more farm owners are focusing on organic fertilizer production lines. So if they want to build an organic chicken pellets manure production line, what aspects need to be paid attention to in the chicken manure production line?

Before building a chicken manure organic chicken poop fertilizer production line, you should pay attention to the following 7 points:

01 Determine the output of complete sets of chicken organic fertilizer machine.

For example, if the annual output is 10,000 tons, it is best to be accurate to every hour, because some factories can maintain production for 365 days per year, while some factories can produce for 300 days per year; some factories can produce every day, equipment that can run for 24 hours, while other factories can only run for 8 hours.

Therefore, it is necessary to determine the hourly output. The supporting equipment is more reasonable. Normal organic fertilizer equipment manufacturers' complete equipment models are divided into annual outputs of 1, 2, 3, 4, 5, and 100,000 tons.

After conducting market research, determine the required chicken litter pellets fertilizer production scale and determine the appropriate production scale based on market prospects and raw material supply.

02 Determine the shape of the chicken manure fertilizer product

Powder, column, oblate ball or standard garden. Commonly used chicken litter pellets processing machine includes: disc granulator, stirring tooth granulator, roller extrusion granulator, flat die granulator, and ring die chicken manure pellet machine.

The selection of chicken manure pellet machine should be determined according to the local fertilizer sales market. Different equipment has different prices.

03 The configuration of organic fertilizer equipment determines how much it costs!

Determine the configuration of the chicken manure processing equipment: different configurations, different equipment prices and different labor forces.

04 Determine the type of fertilizer to be produced.

There are four general types of chicken manure fertilizers, pure chicken manure fertilizers, organic-inorganic compound fertilizers, bio-organic fertilizers, and compound microbial fertilizers, with different types of equipment.

05 Selection of fermentation turning machines

General fermentation forms include stack fermentation, shallow water fermentation, deep tank fermentation, tower fermentation and rotating drum fermentation. The fermentation methods are different and the fermentation equipment is also different.

06 Determine the type of main organic raw materials

Common organic raw materials include chicken manure, pig manure, cow manure, sheep manure, straw, medicinal residue, furfural residue, humic acid, pond mud, municipal sewage treatment plant domestic sludge, etc. There is little difference in the selection of different raw materials and equipment.

Developing a reasonable chicken manure production process for raw materials is a prerequisite for purchasing a complete set of organic fertilizer equipment. We will design a production process diagram based on the customer's raw material and product needs to determine which processes and equipment are needed throughout the production process.

For example, some indicators, such as the moisture content and impurity content of raw materials, especially some iron impurities and other hard objects in the materials entering the granulator, will quickly increase the load of the machine and affect the normal operation of the machine.

Taking these factors into consideration, some auxiliary miscellaneous cleaning equipment will be equipped to ensure the normal operation of the equipment in each process.

According to the development trend of fertilizers, bio-organic fertilizers with active bacteria will become the development direction of high-end fertilizers.

Therefore, the chicken manure fertilizer production line will be equipped with equipment for adding bacteria, such as packaging machines, which can add packaging agents to the finished fertilizer to improve the nutritional value and appearance of the product, making the product a qualitative leap from the inside to the outside.

07 Layout plan

Since large equipment occupies more space, it is necessary to rationally plan the entire factory area and rationally arrange the chicken manure fermentation workshop, production workshop, and finished product workshop to ensure orderly production.

In actual production, the fermentation workshop occupies a large space, and the supply of raw materials must be ensured.

If the chicken manure pellet production line is too large, the raw materials cannot be supplied, which can easily lead to idle equipment and waste of funds; if it is too small, the equipment will be overwhelmed and cannot be guaranteed. The supply of finished goods.

Your global chicken manure fertilizer pellet production line solution partner Richi Machinery manages the entire chicken manure fertilizer pellet manufacturing process from project design to superstructure construction, from manufacturing to assembly, and all production processes. Controlling the chicken manure factory project from a single center helps us complete the work in the fastest and most efficient manner.

You can trust RICHI because we don't have to rely on others. We are offering all manufacturing, assembling, testing and after sales services from a single source by proven RICHI brand quality!

Chicken manure processing equipment needs fermentation compost turners, organic fertilizer crushers, drum screening machines, horizontal mixers, granulators, rotary dryers, coolers, screening machines, coating machines, packaging machines, conveyors and other equipment.

Chicken manure compost machine

Trough chicken manure composting machine is the mainstream fermentation equipment of Chicken manure producing and feeds fermentation, applicable to fermentation of all organic materials. The most prominent technique of the movable turner is to assemble the functions of grinding in the later stage of raw materials fertilization.

Along with the drying process, the efficiency of grinding has been greatly increased,lower the cost and primarily solve the problem that the capacity is influenced by the chicken manure fertilizer grinding machine.

Chicken manure mixing machine

Chicken manure mixer equipment is our new-generation fertilizer mixing equipment. To improve the mixing uniformity, the single shaft mixer fertilizer mixer machine is designed for large fertilizer mixing capacity and used new rotor structure, the rotor close to the minimum gap can be adjusted to zero, effectively reducing the material residues.

The chicken manure fertilizer mixing system can mix powder materials in many fields such as pharmacy, food, animal manure, organic fertilizer, health care products, dyestuff, building materials, refractory material, etc.

Chicken manure dryer

The chicken manure drying machine is mainly used for chicken manure granulation after drying. The designing for the lifter distribution & angle is reasonable, so it's with high energy utilization rate and drying evenly, reduce the frequency of cleaning up materials, easy to maintenance.

Chicken manure crusher

Chicken manure crusher machine is typically designed and applied to wet fertilizer material such as straw, sludge, barks, manures, humic acid,etc. Customers can adjust crushing spaces according to the thickness of chicken manure fertilizer particles they need.

Organic fertilizer screening machine

There is screen on the grading screen. The material feeds into the drum from the feed inlet when it is running. Materials rolls on the screen and finished particle comes out from another end, and those smaller particles discharges from the aggregate bin.

Chicken manure belt conveyors

Applied to conveying powder, granular material and small block material which bulk density less than 1.67t/m³, it can works well at ambient temperature -20°C-40°C, and the temperature of material which be conveyed shall less than 60°C, belt length and motor assemble type can be produced according to customer's requirement.

Chicken manure cooling machine

The cooler's principle is adopted to cool the pelleted chicken manure organic fertilizer with high temperature and moisture. Hot air touches hot pellets and cool air touches cool pellets so as to avoid the pellet surface crack caused by sudden cooling produced by direct touching between cool air and hot pellets. At the same time, the airlock is used for feeding and space of air inlet bigger, therefore it can get better cooling effects.

Chicken manure bagging machines

Chicken manure packing machine includes automatic weighing, sewing, feeding and other parts. It is widely used in petrochemical, fertilizer, building materials, food, ports, logistics and other industries. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.

• High degree of automation:
  Modern chicken manure processing equipment adopts an advanced automation control system, which can realize one-click start and automatic operation, greatly reducing manual operation costs and labor intensity.
• High production efficiency:
  The chicken litter pellets processing machine adopts efficient fermentation technology and drying system, which can quickly convert chicken manure into high-quality organic fertilizer, improving production efficiency.
• Environmental protection and energy saving:
  The chicken organic fertilizer machine adopts a closed design, which can reduce the emission of waste gas and waste water. At the same time, it adopts advanced energy-saving technology to minimize energy consumption.
• Wide scope of application:
  Chicken manure compost granulating machine can be applied to different types of chicken manure, and can also produce different types of chicken manure fertilizer pellets to meet the needs of different users.

As people's awareness of organic farming and environmental protection continues to increase, the demand for organic fertilizers is also gradually increasing. As an important organic fertilizer raw material, chicken manure is rich in nutrients and easy to obtain, so it has broad application prospects.

The chicken manure fertilizer production line equipment can convert chicken manure into high-quality organic fertilizer. It can not only solve the pollution problem of chicken manure, but also provide a more sustainable source of fertilizer for agricultural production, which is conducive to promoting the green development of agriculture.

Choosing a high-quality chicken manure pellet machine manufacturer is the key to ensuring product quality and production efficiency. When choosing a manufacturer, the following aspects should be considered:

1. Production technology and equipment: Advanced production technology and equipment are the basis for ensuring product quality and production efficiency. Choosing a manufacturer with modern, automated equipment can better meet market demand.
2. Product quality: Quality is the lifeline of a product. Choosing a manufacturer with a strict quality management system can ensure the quality and stability of the product.
3. Corporate strength and reputation: Choose a manufacturer with strong strength and good reputation that can guarantee product supply and after-sales service. At the same time, the strength and reputation of the manufacturer are also important guarantees for its sustainable development.
4. Market demand and competition: Understand the market demand and competition, and choose manufacturers with market potential and competitive advantages to better grasp market opportunities.

As an important supporting force for the development of green agriculture, chicken manure pellets machine manufacturers have become increasingly prominent in their role and value.

When choosing a high-quality chicken manure pellet production line manufacturer, multiple aspects should be considered comprehensively to ensure product quality and production sustainability.

At the same time, we should also actively promote the use of chicken manure organic fertilizer, improve farmers' environmental awareness, and jointly promote the development of green agriculture.

We know that in the production of high-quality organic fertilizer, mature fermentation is the first key link. When chicken manure is fermented, do we need to add auxiliary materials in the chicken manure pellet plant? Are you sure? Many companies in the market claim that their products do not need to add auxiliary materials. Of course, everyone can "blind" customers like this: without adding auxiliary materials, the manure can be fully harmless and recycled, and zero pollution can be easily achieved.

However, the professional ethics of Richi Machinery does not allow us to do that. As one of the leading companies in the professional environmental protection industry, RICHI must take responsibility and assume the responsibility of cultivating and guiding the market, and must not rush for quick success!

RICHI has been studying the harmlessness and resource utilization of manure for many years. From the very beginning, it has positioned its products as organic fertilizer plants for research and development. After more than 10 years of exploration, it has accumulated a large amount of knowledge and principles of organic fertilizer fermentation and chicken manure pellet plant production:

If The Conditions Of Organic Fertilizer Fermentation Are Not Up To Standard, The Consequences Will Be Serious:

• The water content is preferably 50%~60%;
• Peculiar smell of the fermentation bed, no steam emission;
• It is not thoroughly decomposed, causing secondary fermentation and burning seedlings;
• Huge energy consumption (all rely on electricity to dry).

• The water content is preferably 50%~60%;
• Fluffy degree (grab it with your hand, squeeze it lightly, shake it in your hand, it is better to spread it out);
• It is better to adjust the carbon-nitrogen ratio to 25~30 (adjust with auxiliary materials), not more than 30%;
• Add high-temperature fermentation bacteria (strains are very important). If you don't add them, there will be more and more miscellaneous bacteria, fermentation will become slower and slower, and finally become dead-bed anaerobic fermentation.

1. Adjust moisture
   The moisture of chicken manure fermentation is strictly required, and it is best to control it at about 55%, but the moisture of chicken manure is mostly above 70%. It is very necessary for us to adjust the moisture of chicken manure to about 60%. Meet the requirements of fermentation.　　
2. Adjust the carbon to nitrogen ratio
   Adjust the ratio of carbon to nitrogen in the raw materials and increase the content of organic matter. The original carbon-nitrogen ratio of chicken manure is far from enough, because the carbon-nitrogen ratio of chicken manure is only about 9-10%, and the best carbon-nitrogen ratio for aerobic fermentation is 25%-30%.
   According to the organic fertilizer standard, the total content of NPK (NPK refers to nitrogen, phosphorus, and potassium) must be greater than or equal to 5%, but the original nitrogen, phosphorus and potassium content in chicken manure does not meet this target, we need It is supplemented by adding auxiliary materials, so that the organic content is greater than or equal to 45%, in line with national standards.
3. Realize aerobic fermentation
   Add auxiliary materials to enhance the permeability of materials and increase the oxygen content of chicken manure during fermentation. Without auxiliary materials, the fermentation is slow, the air permeability is not good, the microorganisms are greatly reduced, the processing is slow, and it is easy to produce odor.
4. Resistance to stone powder
   In addition, there is 8% stone powder in the feed for laying hens. If no auxiliary materials are added, the soil will be severely compacted when it reaches the ground. This is contrary to the purpose of organic fertilizer to improve the soil.

Among them, the reasonable collocation of the fineness of raw materials is crucial to the production process of organic fertilizer. According to the experience, the fineness of the whole raw material should be matched as follows: The raw materials of 100-60 mesh account for about 30% – 40%; the raw materials of 60 mesh to a diameter of 1.00 ㎜ account for about 35%; small particles, whose diameter is 1.00 2.00 ㎜, account for about 25%-30%.

The higher the fineness of the material, the better the viscosity, so the surface finish is naturally higher. However, in the process of production, the use of super – scale high fineness materials is easy to cause the problems, such as excessive particle size and irregular particle size.

Main functions of chicken manure fertilizer pellets made by chicken manure pellet machine are:

• Produce a variety of enzymes to inhibit a variety of soil-borne diseases such as stubble disease, root knot nematode disease, fusarium wilt, bacterial wilt and blight.
• The high-efficiency and beneficial microbial flora contained in the continuous activity can activate the nitrogen in the air, decompose and release the insoluble phosphorus and potassium nutrients. Replenish soil organic matter and slowly release nutrients needed for crop growth.
• Improve soil physical properties, keep the soil soft, easy to cultivate, promote soil aggregate structure, increase soil pores, and promote root mass growth. Increase soil water and fertilizer retention capacity and reduce leaching losses.
• Green and environmental protection, improve fertilizer efficiency. The fermented organic fertilizer of this product has no toxic and side effects, and is safe for crops and soil environment. Mixing with inorganic fertilizers also improves the use efficiency of chemical fertilizers and saves costs.
• Strong roots and seedlings, disease prevention and disease resistance. The proliferation of beneficial microorganisms secretes hormones, polysaccharides and other metabolites to the outside world, inhibits the growth of soil pathogenic bacteria, can promote the development of crop roots, grow vigorously, and reduce the spread of various diseases.