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Based on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.

This chicken manure pellet machines are the latest technology products, developed by the Richi Machinery through fertilizer processing equipment design and production experience for many years, and have been gained the national utility model patents.

RICHI ring die chicken manure pellets machine are used to granulate all kinds of fermented organics, and break through conventional granulation process. The raw materials for chicken manure pellets don't need to dry and crush before granulation, direct ingredients can be processed into spherical organic chicken manure pellets, saving a lot of energy.

• RICHI chicken manure pellet machine also known as chicken manure fertilizer machine, poultry manure pellet machine, chicken litter pellets processing machine, is an improved type of special extrusion granulator for organic materials, with high granulation density, high strength and equal particle size, which can meet the requirements of the rounding process for producing chicken manure fertilizer pellets, and the efficiency is 30% higher than ordinary models.
• The chicken manure fertilizer pellet machine is made of stainless steel material through advanced technology such as heat treatment, with good wear resistance and long service life.
• The main engine of the chicken manure fertilizer pellet making machine is equipped with an oil cooling circulation system, which can ensure long-term continuous operation.
• The use of chicken manure machine extrusion granulation (+ optional rounding process) can produce pellet (or spherical) pure chicken manure and biological organic chicken manure fertilizer. The process flow is short, the operating cost is low, the organic fertilizer particles produced are uniform, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganisms is >90%, the forming rate is as high as 85-95%, and the particle diameter is 2-12 mm.

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  MZLH 320 horse manure pellet machine

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  MZLH 350 horse manure pellet machine

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  MZLH 420 horse manure pellet machine

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  MZLH 520 horse manure pellet machine

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  MZLH 768 horse manure pellet machine

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  MZLH 858 horse manure pellet machine

According to our experience in industries of biomass, we have designed MZLH ring die chicken manure pelletizer. MZLH organic chicken manure fertilizer pellet making machine can pellet dfficiently towards different materials, which enables our customers get maximum benefits from it.

The ring die chicken manure pelletizing machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required grow fast organic fertilizer chicken manure pellets.

During the working process of the chicken manure pelleting machine die and the roller, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as material enters the granulating chamber, the material starts to be taken into the working area, and the pressure roller is also driven by friction.

With the rotation of the die roll, the ingested material moves forward faster, and the extrusion force and the density of the material gradually increase.

When the extrusion force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole. Due to the continuous rotation of the die and roll, the material is continuously squeezed into the ring die hole.

Therefore, the material in the chicken manure pelleting equipment ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by the cutter to form chicken manure pellets.

The above content is only the working principle of the chicken manure pelletizer, but everyone knows that the chicken manure organic fertilizer production line requires a lot of systems and equipment. The chicken manure production process is basically includes: selection of raw material (chicken manure, etc.), drying and sterilization, mixing of ingredients, granule, cooling and screening, metering and seal, finished product warehousing.

The complicated production process of chicken manure is:

1. The raw materials of organic fertilizer (animal waste, household garbage, dead leaves, biogas, waste bacteria, etc.) will be fermented and then entered into the semi-wet material crushing machine;
2. Then adding the elements of N, P, K, such as nitrogen, phosphorus, potassium chloride, ammonium chloride, etc., to meet the required standards;
3. Then it is mixed by a chicken manure mixer and then in to the chicken manure pellet machine; After coming out, it will be cooled and dried;
4. Then sifting through the screening machine, and the qualified products will be packaged; the granulation that not be qualified will return to the chicken manure pellet making machine to produce again.

The above content is just a simple description. Because of the difference in raw materials, customer needs and budgets, the process flow of the chicken manure pellet production line and the actual equipment are different. Please consult Richi Machinery directly online according to your actual needs!

Among them, the reasonable collocation of the fineness of raw materials is crucial to the production process of organic fertilizer. According to the experience, the fineness of the whole raw material should be matched as follows: The raw materials of 100-60 mesh account for about 30% – 40%; the raw materials of 60 mesh to a diameter of 1.00 ㎜ account for about 35%; small particles, whose diameter is 1.00 2.00 ㎜, account for about 25%-30%.

The higher the fineness of the material, the better the viscosity, so the surface finish is naturally higher. However, in the process of production, the use of super – scale high fineness materials is easy to cause the problems, such as excessive particle size and irregular particle size.

1. Construction output scale of chicken manure pellet production line is 3-10 million tons per year, comprehensive consideration of local resources, market capacity and market coverage situation.
2. Product design and scale of investment required according to the following conditions: the characteristics of raw material resources, local soil conditions, the main structure of locally grown crop varieties, the chicken manure factory site conditions, the degree of automatic production.
3. Introduction of one important chicken manure production equipments (principles, parameters, advantages, professional, quality, etc.).

Your global chicken manure fertilizer pellet production line solution partner Richi Machinery manages the entire chicken manure fertilizer pellet manufacturing process from project design to superstructure construction, from manufacturing to assembly, and all production processes. Controlling the chicken manure factory project from a single center helps us complete the work in the fastest and most efficient manner.

You can trust RICHI because we don't have to rely on others. We are offering all manufacturing, assembling, testing and after sales services from a single source by proven RICHI brand quality!

Share three customized chicken manure fertilizer pellet processing plant cases (design and required equipment):

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  02

  12T/H Chicken Manure Pellet Production Line

  No	Main Equipments	Model
  1	Chicken manure grinder machine	SFSP 56*40b
  2	Chicken manure mixer	SHSJ2
  3	Chicken manure pellet machine	MZLH-420
  4	Chicken manure drying machine	Ø1.5 x15m
  5	Chicken manure pellet cooler	Ø1.2x12m
  6	chicken manure packing machine	DCS-50
  7	More Auxiliary Equipment	Drum screening machine*GS1.5X6m, Turner, Finished product warehouse*1.5m³, Draft fan*4-72NO 4C, Pipes, elbows, Hot stove, dust removal room, etc.

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  03

  40T/H large chicken manure fertilizer pellet plant project

  No	Main Equipments	Model
  1	Belt machine	DT500
  2	Chicken manure mixer machine	LJ18X40
  3	Chicken manure pellet making machine	MZLH-858
  4	Chicken manure dryer machine	Ф1.5×12m
  5	Chicken manure pellet cooler	SKLN6
  6	chicken manure packing machine	DCS-50
  7	More Auxiliary Equipment	Drum screening machine*Ф1.2×8/2.5m , Turner, Finished product warehouse*CL1.2, Dust removal system*4-72No8C 22Kw/15Kw , Bucket elevator*HL160, Hot stove, etc.

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• 8-12T/H Fertilizer Pellet Plant
• 6-7T/H Poultry Chicken Manure Pellet Plant
• 20T/H Chicken Manure Pellet Line
• 7.5T/H Pig Chicken Manure Pellet Plant
• 20-21T/H Chicken Manure Fertilizer Manufacturing Plant
• 7-8T/H Livestock Poultry Chicken Manure Pellet Production Line 

• Richi Machinery has professional technical team, can customize the whole chicken manure pellet production line based on customer specific needs and raw materials, including drying, fermentation, turner, crushing, mixing, granulating, cooling, screening, packaging, etc.
• Richi Machinery specializing in the production of chicken manure processing equipment for more than 15 years with CE certification, equipment with domestic first-class level quality.
• Richi Machinery has rich chicken manure fertilizer machine plant project design and construction experience and good after-sale service system.
• Richi Machinery can customize different chicken manure production solutions to produce different forms organic fertilizer, including powder, columnar particles, spherical particles.

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  Chicken manure compost machine

  Trough chicken manure composting machine is the mainstream fermentation equipment of Chicken manure producing and feeds fermentation, applicable to fermentation of all organic materials. The most prominent technique of the movable turner is to assemble the functions of grinding in the later stage of raw materials fertilization.

  Along with the drying process, the efficiency of grinding has been greatly increased,lower the cost and primarily solve the problem that the capacity is influenced by the chicken manure fertilizer grinding machine.

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  Chicken manure mixing machine

  Chicken manure mixer equipment is our new-generation fertilizer mixing equipment. To improve the mixing uniformity, the single shaft mixer fertilizer mixer machine is designed for large fertilizer mixing capacity and used new rotor structure, the rotor close to the minimum gap can be adjusted to zero, effectively reducing the material residues.

  The chicken manure fertilizer mixing system can mix powder materials in many fields such as pharmacy, food, animal manure, organic fertilizer, health care products, dyestuff, building materials, refractory material, etc.

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  Chicken manure dryer

  The chicken manure drying machine is mainly used for chicken manure granulation after drying. The designing for the lifter distribution & angle is reasonable, so it's with high energy utilization rate and drying evenly, reduce the frequency of cleaning up materials, easy to maintenance.

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  Chicken manure hammer mill

  Chicken manure hammer mill crusher machine is typically designed and applied to wet fertilizer material such as straw, sludge, barks, manures, humic acid,etc. Customers can adjust crushing spaces according to the thickness of chicken manure fertilizer particles they need.

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  Organic fertilizer screening machine

  There is screen on the grading screen. The material feeds into the drum from the feed inlet when it is running. Materials rolls on the screen and finished particle comes out from another end, and those smaller particles discharges from the aggregate bin.

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  Chicken manure belt conveyors

  Applied to conveying powder, granular material and small block material which bulk density less than 1.67t/m³, it can works well at ambient temperature -20°C-40°C, and the temperature of material which be conveyed shall less than 60°C, belt length and motor assemble type can be produced according to customer's requirement.

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  Chicken manure cooling machine

  The cooler's principle is adopted to cool the pelleted chicken manure organic fertilizer with high temperature and moisture. Hot air touches hot pellets and cool air touches cool pellets so as to avoid the pellet surface crack caused by sudden cooling produced by direct touching between cool air and hot pellets. At the same time, the airlock is used for feeding and space of air inlet bigger, therefore it can get better cooling effects.

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  Chicken manure bagging machines

  Chicken manure packing machine includes automatic weighing, sewing, feeding and other parts. It is widely used in petrochemical, fertilizer, building materials, food, ports, logistics and other industries. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.

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• Due to high temperatures in chicken manure composting process, which results in nitrogen loss. Therefore, before maturity, need to add right amount water and 5% superphosphate, then the chicken manure fertilizer would be better.
• Chicken manure with moisture 50% to 60% is most suitable for fermentation.
  In fermentation process, the moisture content is too high, fermentation materials ventilation is poor, which will impact of the transfer of oxygen, the material will in the anaerobic state and produce H₂S and other odorous gases, mean while the fermentation temperature is hard to rise, the result is not good for safe disposal of manure, the degradation rate will be slowed, thus delay the fermentation time.
  In order to reach the required moisture content of the fermentation, it will need to add some organic and inorganic materials (such as perlite, zeolite powder, rice straw and rice husk), to further reduce the moisture content of the chicken manure.

We know that in the production of high-quality organic fertilizer, mature fermentation is the first key link. When chicken manure is fermented, do we need to add auxiliary materials in the chicken manure pellet plant? Are you sure? Many companies in the market claim that their products do not need to add auxiliary materials. Of course, everyone can "blind" customers like this: without adding auxiliary materials, the manure can be fully harmless and recycled, and zero pollution can be easily achieved.

However, the professional ethics of Richi Machinery does not allow us to do that. As one of the leading companies in the professional environmental protection industry, RICHI must take responsibility and assume the responsibility of cultivating and guiding the market, and must not rush for quick success!

RICHI has been studying the harmlessness and resource utilization of manure for many years. From the very beginning, it has positioned its products as organic fertilizer plants for research and development. After more than 10 years of exploration, it has accumulated a large amount of knowledge and principles of organic fertilizer fermentation and chicken manure pellet plant production:

• The water content is preferably 50%~60%;
• Peculiar smell of the fermentation bed, no steam emission;
• It is not thoroughly decomposed, causing secondary fermentation and burning seedlings;
• Huge energy consumption (all rely on electricity to dry).

• The water content is preferably 50%~60%;
• Fluffy degree (grab it with your hand, squeeze it lightly, shake it in your hand, it is better to spread it out);
• It is better to adjust the carbon-nitrogen ratio to 25~30 (adjust with auxiliary materials), not more than 30%;
• Add high-temperature fermentation bacteria (strains are very important). If you don't add them, there will be more and more miscellaneous bacteria, fermentation will become slower and slower, and finally become dead-bed anaerobic fermentation.

1. Adjust moisture
   The moisture of chicken manure fermentation is strictly required, and it is best to control it at about 55%, but the moisture of chicken manure is mostly above 70%. It is very necessary for us to adjust the moisture of chicken manure to about 60%. Meet the requirements of fermentation.　　
2. Adjust the carbon to nitrogen ratio
   Adjust the ratio of carbon to nitrogen in the raw materials and increase the content of organic matter. The original carbon-nitrogen ratio of chicken manure is far from enough, because the carbon-nitrogen ratio of chicken manure is only about 9-10%, and the best carbon-nitrogen ratio for aerobic fermentation is 25%-30%.
   According to the organic fertilizer standard, the total content of NPK (NPK refers to nitrogen, phosphorus, and potassium) must be greater than or equal to 5%, but the original nitrogen, phosphorus and potassium content in chicken manure does not meet this target, we need It is supplemented by adding auxiliary materials, so that the organic content is greater than or equal to 45%, in line with national standards.
3. Realize aerobic fermentation
   Add auxiliary materials to enhance the permeability of materials and increase the oxygen content of chicken manure during fermentation. Without auxiliary materials, the fermentation is slow, the air permeability is not good, the microorganisms are greatly reduced, the processing is slow, and it is easy to produce odor.
4. Resistance to stone powder
   In addition, there is 8% stone powder in the feed for laying hens. If no auxiliary materials are added, the soil will be severely compacted when it reaches the ground. This is contrary to the purpose of organic fertilizer to improve the soil.

Organic chicken fertilizer pellets made by chicken manure pellet machine refers to the use of chicken manure as the main raw material, mixed with some other organic matter, fermentation, throwing, pretreatment, and final granulation processing to become organic fertilizer. Chicken manure is a relatively high-quality organic fertilizer after fermentation.

The nutrient content of chicken manure is very rich. It contains both a large amount of organic matter and a high content of three elements. The organic matter content is 25.5%, nitrogen is 1.63%, and phosphorus Vegetable manure is 1.54%, potassium is 0.85%, carbohydrate is 11%, so chicken manure is an important organic fertilizer.

• As Fertilizer Pellet
  As we all know, the chicken manure can apply to the farmland and help crops grow. Because there are many good nutritional ingredients exist in the manure. These ingredients will make crops grow better. In addition, the dung belongs to the organic fertilizer, so it won't hurt the soil as the chemical fertilizer.
• As Fuel Pellet
  The dried chicken manure took a little longer than wood to ignite and once it lit it burnt well if not intensly. The manure gave off a good heat and lasted for longer than I expected - a little longer than cedar, but not as long as oak.
• As building Material
  The chicken manure has also been used in brick making. It's one of the components of adobe. What would a house made of manure bricks smell like in damp weather? While most people may not find the smell of manure offensive, most of us would draw the line here.

• Produce a variety of enzymes to inhibit a variety of soil-borne diseases such as stubble disease, root knot nematode disease, fusarium wilt, bacterial wilt and blight.
• The high-efficiency and beneficial microbial flora contained in the continuous activity can activate the nitrogen in the air, decompose and release the insoluble phosphorus and potassium nutrients. Replenish soil organic matter and slowly release nutrients needed for crop growth.
• Improve soil physical properties, keep the soil soft, easy to cultivate, promote soil aggregate structure, increase soil pores, and promote root mass growth. Increase soil water and fertilizer retention capacity and reduce leaching losses.
• Green and environmental protection, improve fertilizer efficiency. The fermented organic fertilizer of this product has no toxic and side effects, and is safe for crops and soil environment. Mixing with inorganic fertilizers also improves the use efficiency of chemical fertilizers and saves costs.
• Strong roots and seedlings, disease prevention and disease resistance. The proliferation of beneficial microorganisms secretes hormones, polysaccharides and other metabolites to the outside world, inhibits the growth of soil pathogenic bacteria, can promote the development of crop roots, grow vigorously, and reduce the spread of various diseases.

How To Make Fertilizer Pellets From Chicken Manure?

Richi Machinery offer chicken manure pellet machine, chicken litter pellets processing machine, complete chicken manure pellet plants and chicken manure pellet lines for the treatment and production of compost pellets.

According to the requests of the customers and of the constructive characteristics, our chicken manure pellet machines and chicken manure pellet plants have different construction characteristics and production capacity.

Customized Design And Business Plan

In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.

Quality Control
Richi Machinery

We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.

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Delivery And Installation

RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.

After-sales And Training
Richi Machinery

We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.

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