A coconut shell pellet production line consists of several steps, where a coconut shell pellet press is the main machine. Coconut shell pellet making machine is a kind of biomass pellet machine. At present, coconut shell pellets are mainly used as biomass energy. Our coconut shell pellet mill is also suitable for various agricultural and forestry wastes such as palm husk, rice husk, peanut husk, bamboo shavings, straw, grass and so on.
Coconut husk and shells are an attractive biomass fuel and are also a good source of charcoal. Coconut husk has high amount of lignin and cellulose, and that is why it has a high calorific value of 18.62MJ/kg. The chemical composition of coconut husks consists of cellulose, lignin, pyroligneous acid, gas, charcoal, tar, tannin, and potassium. The major advantage of using coconut biomass as a fuel is that coconut is a permanent crop and available round the year so there is constant whole year supply. Activated carbon manufactured from coconut shell is considered extremely effective for the removal of impurities in wastewater treatment processes.
Coconuts are produced in 92 countries worldwide on about more than 10 million hectares. Indonesia, Philippines and India account for almost 75% of world coconut production with Indonesia being the world's largest coconut producer. The coconut fruit yields 40 % coconut husks containing 30 % fiber, with dust making up the rest. The chemical composition of coconut husks consists of cellulose, lignin, pyroligneous acid, gas, charcoal, tar, tannin, and potassium. Coconut dust has high lignin and cellulose content. The materials contained in the casing of coco dusts and coconut fibers are resistant to bacteria and fungi.
1. High wear-resistant stainless steel, vacuum hardening, coconut shell pellet mill die, wear-resistant, easy to use.
2. The surface of the coconut husk pellet machine pressure roller adopts robot surfacing welding wear-resistant materials, the life of the pressure roller is greatly improved, and the installation structure of the pressure roller is upgraded, which makes disassembly and assembly easier.
3. It adopts a new high-rigidity bearing structure, which doubles the bearing capacity of peer equipment and reduces the failure rate of the coconut shell pellet making machine.
4. Adopting international advanced technology on this coconut shell pelletizer machine: German gun drill and vacuum furnace heat manufacturing process in ring die making to ensure the pellets smooth and of high quality.
5. Advanced gear-driving system with motors on this coconut shell pelletizing machine, stable and reliable.
The coconut shell pellet press machine process: crushed coconut shell material is fed evenly by the forced feeding device, the centrifugal force generated by the rotation of the ring die, and the action of the feeding scraper. The two pressing areas in the ring die are in the wedge-shaped space formed by the two press rollers and the ring die.
Under the strong squeezing action of the ring die and the press roller, the coconut shell material is gradually compacted, squeezed into the die hole of the ring die and shaped in the die hole. Because the extrusion of the material between the die and the roller is continuous, the formed coconut shell material is continuously discharged from the die hole in a columnar shape, and then cut into coconut shell pellets of the required length by the cutter, and then enters the next process.
|Coconut Shell Pellet Maker Power||37KW||55KW||90KW||132KW||250KW||280KW|
|Capacity||300-400KG/H||500-700KG/H||1.0-1.2 T/H||2.0-2.5 T/H||2.5-4 T/H||3-4.5 T/H|
|Coconut Shell Pellet Mill Price||10000-100000USD|
1. Crushing process in coconut shell pellet line
Due to the quite hardness of the coconut shell, the coconut shell needs to be crushed from big chunk to small pieces by special coconut shell crusher.
2. Drying process in coconut shell pellet processing line
For containing certain moisture, crushed coconut shell enters drying machine through conveyor and feeding machine. The coconut shell dryer can dry off the excess moisture to improve the pellet strength after pelletizing.
3. Second crushing process in coconut shell pellet making line
After drying, the coconut shell pieces need to be crushed again into small fibrous pieces for better pelletizing.
4. Pelletizing process in coconut shell pellet produciton line
After entering coconut shell pellet maker through belt conveyor and feeding machine, the fibrous coconut shell pieces are pelletized into regular pellets by high strength extruding of the coconut shell pellet forming machine.
How to make coconut shell into pellets
5. Cooling and packing process in coconut shell pellet plant
Pelletized coconut shell has certain temperature, so it needs to be cooled by coconut shell pellet cooling machine after conveyed by belt conveyor. After cooling, the high quality biomass pellet is packed by the automatic packing machine.
All the above processes are equipped with dust collector, which makes the whole coconut shell pellet manufacturing process no dust pollution.
1. Factory area
Generally, coconut shell fuel pellet factory area is not less than 150 square meters. Because small pellet plant for coconut shell pellets production occupies around 20 square meters and temporary land with no less than 30 square meters for the storage of raw materials. If the large-scale coconut shell biofuel pellet plant is applied, the factory area accordingly should be enlarged. Please choose the suitable factory space according to the investment, production scale and so on.
2. Geographical location
The coconut shell pellet factory location should be flat with good ventilation and at least 200 meters away from the residential area.
3. Convenient traffic
The coconut shell pellet plant should be in the place with convenient transportation, which helps raw materials import and final pellets export. It would be better that the factory is near where abundant raw materials can be supplied, which can lower the transportation cost.
Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.Get Price & Service
In RICHI, every equipment and every pellet production line business plant can be customized. We will formulate multiple sets of pellet production process plans for comparative analysis according to the actual needs of customers, select a reasonable plan, and realize private customization. Our services run through all aspects of on-site terrain and environment survey, production line process design, raw material testing, cost requirement analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international standards for product design and manufacturing processes. In terms of management systems, there are product quality accountability systems, product quality accountability systems, and safety production management systems; in terms of management tools, QC quality control management, SPC statistical process control, sampling inspection and measurement system analysis are used for quality control, to achieve effective control of the entire process of equipment production, and never let go of any quality hidden dangers that may affect customer operations.Get Price & Service
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in the link of equipment preparation and delivery, we follow the standardized process: preparation order check-equipment factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure the safe and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers will guide the construction of site infrastructure, equipment installation and commissioning and trial operation of the entire production line throughout the process. When the relevant project indicators reach the design standards, the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the project from consultation, site survey, sample analysis to plan design, installation and commissioning, and maintenance. We provide comprehensive and systematic training for the technical staff of each customer to better serve the customer's project needs. After the technicians have finished their studies, RICHI will provide follow-up technical support services, and the training engineers will follow up the project use effects in the later stage to ensure the stable operation of the customer's project.Get Price & Service