Chicken Feed Production Line

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The configuration of the chicken feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of the chicken feed mill design. According to different technological requirements, various types of chicken feed machinery are combined to meet customers' different chicken feed manufacturing process requirements.

You can feed the chickens anything you like to make them growing bigger,so why you still need chicken feed making machines? If you feed them normal grains only or let them to find food themselves, it may take 1 year for them to grow big enough before you can eat them. Such a long time, you may start to love those chicken and do not want to eat them any more.

So what we are talking about now is the complete feed, or called formula feed, is to set up a reasonable nutrition proportion in the daily diet to meet the needs of different chickens in different growing periods. We will need different feeds when we want to table chicken to grow quickly from baby to strong cock in 3-4 months or we want make the hens to lay eggs earlier. How to make broiler feed? How to make chicken feed for layers? The following is chicken feed mill process for making layer feed, broiler feed, etc.

If you want to make mash feed or powder feed for laying chickens, the manufacturing process: Cleaning -- Crushing -- Mixing -- Packing (The specific process needs to be customized according to the actual needs of customers, and the chicken feed production process and chicken breeding technology of different countries and regions will be different)

• Generally, we can divide the raw materials into two parts:one need to be crushed,the other need not. So when we feed material to the chicken feed production line, we will first separately feed them to different channels: particle materials go through feeding port to the chicken feed grinder, mash materials go through feeding port to the chicken feed mixer machine directly.
• Usually, there are impurities in the particle material, so they will first be put into the pre-cleaner to remove the stones, clods and ropes etc. from them, and the go to the permanent magnetic tube to remove the iron part.
• The cleaning system in the chicken feed production line will help you to get the clean material and ensure that there's no unexpected impurities to damage the following chicken feed making machine. All cleaned materials will be stored and discharged in the bin for the chicken feed grinder machine. As the corn grinder for chicken feed is the key chicken food machine of crushing system.
• Evenly mix different materials into complete powder feed. All materials are mixed together in the chicken feed mixing machine. Usually the volume of the bin for chicken feed mixer, mixer and the buffer bin are all the same to ensure the chicken feed mixer equipment can work continuously batch after batch.
• Please note that the you must make sure the materials every batch in the chicken feed mixer are accurate to your formula(so you have to weigh the material every batch before feed them to the feeding port.).
• If it is OK for your budget, you can change for automatic chicken feed production line to let the computers do this. Premix feed are delivered into the chicken feed mixer directly because of the small quantity and accurate requirement.
• Powder feed(or mash feed) after mixing can be called complete chicken feed now. If you want only to make mash feed for layers or other baby chickens, you can send them to the product bin to be packed.

If you want to make pellet feed, the manufacturing process: Cleaning -- Crushing -- Mixing -- Pelleting -- Cooling --Screening --Packing (The specific process needs to be customized according to the actual needs of customers, and the chicken feed production process and chicken breeding technology of different countries and regions will be different)

For chicken pellet feed, the chicken mash feed will go to the following chicken feed making machines:

• Chicken feed pellet machine will form the chicken powder feed into chicken pellet feed. Usually we use ring die pellet mill for chicken feed pellet production line, by changing different ring dies of the chicken feed pellet mill we can make pellets of different sizes for different animals.
• As we have add steam to the chicken pellet making machine, the pellet out from the chicken feed pellet making machine will be about 80℃, moisture 15%-16%, not suitable to pack, so we need to cool them.
• Fan, cyclone, airlock and necessary pipes form a system to provide airflow for the counter-flow cooler, chicken pellet feed will be cooled in the pellet cooler and discharged. After cooling, the temperature of the chicken feed pellets will be about 2-3℃ above the room temperature and with 13% moisture more or less.
• Usually we will add chicken pellet crumble under the pellet cooler machine. If we are to make small pellets for chicken, directly making it from the chicken feed pellet machine will reduce the capacity of the whole chicken feed plant and cost more energy, we can first make bigger chicken feed pellets and then send it to crumble to make it smaller.

Chicken poultry feed production line of different sizes often use different equipment. However, some basic equipment of feed processing machines are the same.

According to the process flow of chicken feed processing plants, it generally includes raw material receiving and cleaning equipment, conveying equipment, crushing equipment, batching equipment, mixing equipment, granulation equipment, expansion equipment, spraying equipment, ventilation and dust removal equipment, packaging equipment and automatic control system.

chicken Feed hammer mill

Capacity:
3-25T/H

Main Power:
30-160KW

chicken feed mixing machine

Capacity:
250-2000KG

Main Power:
4-55KW

pellet feed crumbler

Capacity:
3-8T/H

Roller:
2

chicken feed pellet machine

Capacity:
1-42T/H

Main Power:
22-315KW

chicken Feed Extruder machine

Capacity:
1-12T/H

Main Power:
0.75-355KW

Counterflow Pellet Cooler

Capacity:
3-25T/H

Main Power:
30-160KW

Vibrating Screen Classifier

Capacity:
3-20T/H

Main Power:
1.5-5.5KW

chicken feed Packaging Machine

Speed:
6-12 Bags/Min

Main Power:
1.1-5 KW

1. Raw material receiving and cleaning equipment:
   mainly includes floor scales, primary cleaning screens, cylindrical silos, etc.;
2. Crushing equipment:
   includes magnetic separators, feeders, crushers, etc. Among them, there are many types of crushers, and hammer and claw crushers are commonly used, and micro-crushers that require finer particle sizes are required;
3. Batching equipment:
   generally uses electronic automatic batching scales;
4. Mixing equipment:
   horizontal double-axis (single-axis) blade mixers, horizontal spiral mixers, vertical mixers, and waist drum mixers for producing premixes are used;
5. Feed pellet equipment:
   includes steam boilers, conditioners, granulators, coolers, grading screens, crushers, etc.;
6. Liquid spraying equipment:
   includes liquid storage tanks, vacuum pumps and flow meters;
7. Ventilation and dust removal equipment:
   includes suction fans, shakers, dust collectors, etc.;
8. Packaging equipment:
   includes packaging scales, sealing machines, etc.;
9. Conveying equipment:
   screw conveyors, bucket elevators, scraper conveyors, belt conveyors and pneumatic conveying equipment are commonly used for conveying equipment;
10. Central control system:
    It is the brain of the entire chicken feed production line process, and the control systems of various equipment are concentrated here.

According to customer different chicken feed prodcution types, different output configuration can be customized. We devote ourselves to undertaking all chicken feed production line with 1-100 tons per hour and to providing more value added service to all the customers.

Richi Machinery provides global customers with a one-stop, complete set of professional chicken feed production line solutions (business plan for chicken feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of chicken animal feed mill machine, so that the needs and positioning of the project are more clear, and at the same time, the customer's chicken feed making machine selection range is more concentrated, reducing the cost of energy and financial resources.

If you want to start a new chicken feed pellet line for your chicken feed mill or chicken farm, you should pay attention to the following main processes:

• Determine the scale of chicken feed manufacturing plant.
• Determine the chicken feed making process and recommend chicken feed machine.
• Control mode selection (the degree of automation of the chicken feed processing plant).
• Chicken feed manufacturing plant structure selection.
• Planning the general drawing of chicken feed mill plant site.

Due to the influence of various objective factors such as poultry feed raw materials, processes, formulas, project area, local regulations, etc., various technological chicken feed production process and chicken feed making machine configurations have appeared in the actual chicken feed plant design.

Therefore, if you want to build a high-efficiency, high-quality, high-return chicken feed production line, please do not hesitate to contact Richi Machinery and communicate directly with our engineer team, you will definitely get a satisfactory answer. The following is the chicken food processing machine configuration display of chicken feed production business plan we have done in several customer project :

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  1T/H chicken feed production line Configuration

  Chicken feed making machine	Model	QTY
  Chicken feed crushing machine	SFSP56*40	1
  Chicken feed mixer machine	SLHY.1	1
  Chicken pellet making machine	SZLH250	1
  Chicken feed crumbles machine	SSLG15X80	1
  Auxiliary equipment: screw conveyor*TLSS20, Iron removing device*Z-Type, Bucket Elevator*TDTG36/18, Cyclone*SK600, Pulse dust collector*TBLMa.8B, etc.
  Complete set chicken feed making machine price: 10,000-50,000 USD

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  5T/H chicken feed manufacturing line Configuration

  Chicken feed machine name	Model	QTY
  Chicken feed mixer	SLHY2.5L	1
  Chicken feed grinder	SFSP56*40	1
  Screw conveyor	TLSS20	1
  MCC Control Center; Mimic Control Panel	/	1
  Auxiliary equipment: Iron removing device*Z-Type, Draft fan*4-72-2.8A, Buffer bin*2m³,Pulse dust collector*TBLMa.8A,Settling chamber, etc.
  Chicken feed maker machine cost: 50,000-250,000 USD

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  25T/H Chicken feed making line Configuration

  Machinery for making chicken feed	Model	QTY
  Chicken feed hammer mill	SFSP66*100	1
  Chicken feed grinding machine	SFSP138*50E	1
  Chicken feed mixing machine	SLHJ6.0A	1
  Poultry feed pellet machine	SZLH508	2
  Cooling Machine	SKLN24x24	2
  Auxiliary equipment: Bucket elevator*TDTG40/28, Packing machine*DCS-50, Pellet crumbler*SSLG20*170, Permanent magnetic sleeve*TFPX4, Scraper conveyor*TGSS25, Batching scale*PLC1.5A, etc.
  Chicken feed production line price: 450,000-850,000 USD

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  12T/H chicken feed production line Configuration

  Chicken feed manufacturing machine name	Model	QTY
  Chicken feed grinder equipment	SFSP66×80	1
  Chicken feed mixer equipment	SHSJ2	1
  Chicken pellet machine	SZLH420	1
  Cooling Machine	SKLN6	1
  Packing equipment	DCS-50	1
  Auxiliary equipment: pellet screener*SCY80, powder screener*SQLZ60×50×100, batching scale*PCS10/PCS05, crumbler machine*SSLG20x140, dust removal system, grease addition system, etc.
  Cost of chicken feed production line:150,000-560,000 USD

I want to invest in building a chicken feed production line. Do you have any suggestions?

• Dust in the chicken feed production line  workshop may course serious accident,so when it is OK with your budget, do not ignore the dust collecting equipment.
• It is better for you not to produce chicken feed and cattle feed in one feed production line,that may course diseases of the animals; If you are to do so,do remember to clean all the chicken feed machines before you change the chicken feed making formula.
• Normally, pig feed and chicken feed and other animal feed can share one feed production line(not including floating fish feed but sink feed is OK), cattle feed should not be done at the same feed processing line.
• When you make your chicken poultry feed business plan in feed industry, you must first get the chicken feed formula you need. This will also help me to design the technical process of the chicken feed production line accurately for you.
• The distance of the fire passage cannot be less than 3.5m.
• The transportation line of the finished product warehouse and the unloading line of the raw material warehouse should be separated to avoid crossing.
• The layout of the chicken feed making plant area should meet the requirements of the production process, and the direction should be reasonable to ensure smooth traffic in the chicken feed production plant and avoid traffic jams.
• The distance between the edge of the road in the chicken feed factory and the wall of the building should be more than 1.5m.
• The distance from the edge of the road in the chicken feed mill factory area to the trees should be more than 0.75-1.0m.
• The building coefficient of general chicken feed mills is about 30%-35%, and the larger the chicken feed manufacturing plant land utilization coefficient and building coefficient, the better.
• The boiler room is arranged according to the location of the chicken feed pelletizer machine in the production workshop.
• The boiler room is generally set in the downwind direction of the chicken feed production factory area, and the boiler room should be close to the production workshop.
• From the perspective of safety, people, goods, and flow lines should avoid crossing as much as possible.

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What are the steps in designing the process flow of a chicken feed production line?

The design of a chicken feed production line should generally follow the following procedures:

1. The construction engineering department organizes or commissions feasibility studies, compiles design assignments, stipulates various design principles and design content, and selects the site of construction on the basis of preliminary surveys.
2. After the design assignment is approved and issued, carry out technical survey of the site and collect basic data, negotiate with water, electricity, road and other departments, and sign relevant engineering agreement documents.
3. Draw up the chicken feed line process design plan, determine the design plan of the chicken feed plant process flow and other auxiliary systems, calculate the building area required for production and living, the consumption of various power, water and electricity and other related parameters.
4. Carry out the general chicken feed line layout design according to the craftsmanship and other individual design methods and the surveyed site data. Reasonably arrange various buildings, various engineering pipe networks, and plant greening and beautification facilities.
5. Based on the data in the chicken feed line process design plan, carry out detailed design of each individual item and compile design documents. In the chicken feed mill design process, the various professions should cooperate and coordinate with each other, frequent research and discussion, to avoid mutual incompatibility and non-convergence. The person in charge of the design shall organize all professionals to formulate the design schedule and contact information schedule.
6. After the preliminary design documents are approved, carry out construction drawing design and chicken feed production line construction preparation.
7. Develop equipment installation and debugging procedures. After the individual project and the overall chicken feed mill project are completed, plan for stand-alone test run\linked test run, no-load test run, and load test run plan, and make trial production plan and chicken feed plant project acceptance.

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In the processing of chicken feed production line, what are the raw materials suitable for chicken feed formula?

Raw materials for feed production in chicken feed production line include carbohydrates, protein, etc. When formulating chicken feed, not only must refer to the nutritional standards of chickens, but also pay attention to the appropriate mixing ratio of various raw materials.

Carbohydrate feed mainly contains starch and sugars, which can account for less than 70% of the diet mix. Corn is one of the highest energy feeds in cereal feeds, which can account for 45%-70% of the mixture. The bran has good palatability and contains a lot of protein and phosphorus, which can account for 5%-30% of chicken feed.

Barley contains high crude fiber, so the amount should not be too much, which can account for 15%-20% of the mixture. Sorghum tastes astringent, feeding too much can make chickens constipated, which can account for about 10% of the mixture. Rice bran is often used as an auxiliary material and should not exceed 8%.

Chicken feed contains 30%-65% protein, which can account for 5%-30% of the mix. Bean cakes and peanut cakes are good plant protein feeds with good palatability and comprehensive nutrition, which can account for 10%-20% of the mixture.

Because cottonseed cake has toxins, the dosage should not be too much, generally not more than 7% of the mixture. Fish meal is the highest quality animal protein, which can account for 5%-15% of the mixture. The salt content of fish meal should be calculated, and the salt content of fish meal used should not exceed 0.4% of the mixture.

Green feed mainly supplements the deficiency of vitamins, which can account for less than 30% of the mixture. The amount of various fresh green vegetables accounted for 20%-30% of the mixture. Leaf feed can account for 15%-10% of mixed feed.

Mineral feed mainly supplements the lack of minerals in the mixture, which can account for 0.3%-9% of the mixture. Bone meal mainly supplements calcium and phosphorus, which can account for 1%-2.5% of the mixture. Shell powder mainly supplements the lack of calcium, which can account for 1%-7% of the mixture. The laying hens can use more, and other chickens are best to use less.

Salt mainly supplements the lack of sodium in the mixture, and often accounts for 0.3%-0.4% of the mixture. The salt content of fish meal is also included. Gravel is often added after the chicken is 1 month old, which can improve the utilization rate of chicken feed, which can account for 0.5%-1% of the mixture.

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What are the advantages of chicken feed pellet processing?

01

Improve the nutritional value and taste of chicken feed

Chicken feed pellet processing can mix different types of raw materials and grind and extrude them into pellet form. This processing method is conducive to improving the nutritional value and taste of feed. The processed pellets are more uniform in shape, the taste of feed is better, which can promote the appetite and digestion and absorption of chickens and improve feed utilization.

At the same time, feed pellet processing can also reduce the time of chewing feed, save the energy and energy of chickens, and improve the taste and nutritional utilization of feed.

02

Reduce waste and disease transmission risk

Unprocessed feed is usually scattered around chicken houses or cages, which is easy to be contaminated and wasted. Feed that has been processed by pellets is generally harder, not easy to break and easier to clean. Feed pellets can reduce unnecessary waste, reduce feed costs and the risk of environmental pollution.

At the same time, pellet processing can also reduce the risk of disease transmission. Contaminated feed can easily spread diseases and bacteria, and feed pellets can reduce the possibility of feed contamination, thereby reducing the risk of chickens getting sick.

03

Improve the growth and production efficiency of chickens

Chicken feed pellet processing is not only beneficial to improve the quality of feed, but also helps to improve the growth and production efficiency of chickens. Feed pellet processing can improve the appetite and food intake of chickens and promote growth and development.

At the same time, through pellet processing, different ingredients and drugs can be added to the feed, which helps to improve the health level and immunity of chickens, thereby improving production efficiency.

In summary, there are many advantages to using a chicken feed production line for chicken feed pellet processing, including improving the nutritional value and taste of feed, reducing waste and the risk of disease transmission, and improving the growth and production efficiency of chickens.

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How to choose a good chicken feed production line equipment manufacturer?

When choosing a chicken feed production line equipment manufacturer, you can consider the following key factors:

• Product quality:
  The first thing to consider is the manufacturer's product quality. You can check the manufacturer's product certification, qualification certificate and product performance parameters to understand its product quality level.
• Technical strength:
  Understand the manufacturer's technical strength and R&D capabilities to see if it can provide customized products or solutions that meet your needs. First-class technical strength usually means better product quality and more advanced technical support.
• Production capacity:
  Consider the manufacturer's production capacity and delivery capacity to ensure that your order needs can be met on time.
• After-sales service:
  Good after-sales service is an important consideration in choosing a manufacturer. Make sure that the manufacturer can provide timely technical support, maintenance services and spare parts supply.
• Price and cost-effectiveness:
  Price is one of the important factors to consider, but it should not be the only consideration. You need to comprehensively consider the balance between product quality, service level and price to obtain the best cost-effectiveness.
• Reputation and word of mouth:
  Understand the manufacturer's reputation and customer word of mouth. You can obtain information by searching online reviews, consulting industry experts or communicating with other customers.
• Sustainable development:
  Consider the animal feed production line manufacturer's sustainable development capabilities, including environmental policies, social responsibility, supply chain management and other aspects, to ensure that cooperation with them can achieve long-term and stable development.

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