Pig feed accounts for more than 30% of the world's total feed, which determines the huge development space contained in pig feed processing. Richi Machinery is committed to creating customized pig feed production line solutions for customers, and has successfully applied and accumulated rich experience in many feed varieties such as piglets, suckling pigs, sows, and fattening pigs, etc.
The RICHI pig feed pellet production line can be used to process pig pellets, pig powdered feed, pig crumbled feed and other types of feed. Different requirements and different pig feed production line schemes can be applied to pig feed mill factories and pig farms of various sizes.
Pig feed is the material basis for the development of pig breeding, and more than 70% of the cost of breeding is the expenditure of pig feed. However, proper processing of pig feed can not only reduce feed waste, but also improve product quality and animal feed utilization rate, thereby reducing breeding costs and obtaining good economic benefits.
Pig feed is usually a feed for pigs that is composed of protein feed, energy feed, roughage, green feed, silage feed, mineral feed and feed additives. Divided into categories: complete feed, concentrated materials and premixed materials.
The complete feed is a four-part compound feed consisting of protein feed, energy feed, roughage and additives. The complete feed on the market is mainly pelletized feed that has been machine-processed and pelletized, some of which are extruded pellets, which can be used directly and can fully meet the nutritional needs of the pigs being fed.
The concentrated feed is pre-mixed with protein raw materials and additives. It needs to be supplemented with energy when feeding. It has the advantage of convenient use and is suitable for large-scale farmers, especially those who have energy feed such as corn. Premix is the abbreviation of additive premix feed.
It is an intermediate compound feed product made by mixing one or more trace components (Including various trace mineral elements, various vitamins, synthetic amino acids, certain drugs and other additives) with diluent or carrier according to the requirements and uniformly mixing. It is one of the complete compound feeds. An important component. At present, the most common pig feed is complete pellet feed.
Pig pellet feed is a refined feed made by pulverizing and mixing various feed materials through the combination of high temperature, pressure and moisture. During the pig feed production line pelleting process, steam not only gelatinizes the starch and improves the digestibility of feed, but high temperature can also disinfect, sterilize and kill insects, reducing the risk of diseases of pigs.
Pelleting can improve the utilization rate of animal feed and reduce the incidence of ketosis, poor appetite and acidosis; pelleting can improve the animal's feed conversion rate and daily weight gain. In addition, compared with powdered feed, pig pellets have better palatability and can avoid nutritional imbalance caused by pigs' picky eating of certain feeds. Therefore, the application of pellet feed in pig production will have broad prospects.
Technical Features Of Pig Feed Pellet Production Line
1. From customized non-standard models to multi-combination standard configuration models, RICHI is always in accordance with market trends and customer needs, constantly introducing new ones. In Richi Machinery, each pig feed mills design and pig feed making machine can be customized.
2. Although the pig feed production technology of different customers is different, we always follow when designing for customers: reasonable configuration, stable performance, convenient operation process, and high economic benefits.
3. This pig feed production line is suitable for pig feed production of various sizes, various hardness, various lengths and various types (pellet feed/powder feed/mash feed).
4. The replacement of wearing parts can be completed quickly, reducing downtime and maintenance time.
5. Reasonable initial pig feed factory investment cost and low maintenance cost in the later stage.
Working Principle Of Pig Feed Pellet Production Line
Raw material receiving section in pig feed production line
The receiving of raw materials is divided into the receiving of main raw materials and the receiving of side raw materials. The receiving of main raw materials refers to grains, and the receiving of secondary raw materials refers to raw materials other than grains.
The main raw materials required for pig feed production are transported into the factory by automobiles, weighed and inspected by automobiles, cleaned by receiving equipment, magnetically separated, and transported into bulk warehouses for storage.
Raw material cleaning and crushing section in pig feed production line
The raw materials that need to be crushed enter the production workshop through the conveying equipment, and the impurities are removed through the preliminary cleaning screen, and the magnetic impurities are removed by the magnetic separator before entering the smashing warehouse.
The raw materials in the powder silo are crushed to the qualified particle size by the pig feed hammer mill crusher and then distributed to the raw material silo for storage by the conveying equipment; the raw materials that do not need to be crushed enter the pig feed processing line through the conveying equipment, and the impurities are removed by the primary cleaning screen and the magnetic impurities are removed by the magnetic separator, enter different batching bins for storage.
Ingredients and mixing section in pig feed production line
According to the requirements of the pig feed formula, various raw materials participating in the ingredients enter the mixer at one time through the computer-controlled ingredients weighing. Two batching scales, one large and one small, are used in the batching process to ensure the accuracy of the batching and shorten the batching time.
Some feed additives, vitamins and other raw materials with a small amount are manually weighed and then manually put into the mixer. Various raw materials are mixed in the pig feed mixer machine, and various liquid raw materials (oil, methionine) are added during the pig feed line mixing process.
The mixed finished powder can be granulated according to the needs, or it can be directly packed into the finished product warehouse or loaded into the bulk truck to leave the pig feed production factory.
Pelleting section in pig feed production line
The pig feed raw materials that need to be granulated are tempered by a conditioner, so that the temperature of the material reaches 80-85 degrees, and the moisture reaches about 17%, and then granules of different diameters are made by a pig feed granulator.
Afterwards, the unqualified materials are re-granulated through classification and screening, and the qualified pellets products enter the finished product warehouse and pack them into the warehouse or enter the bulk warehouse and use the bulk truck to carry them out of the pig feed factory.
Note that in the pig feed production line pelletizing process, the feed components are extruded out of the ring die of the pig feed pelletizer under pressure. The pig feed plant pelleting process itself can frictionally heat the feed.
Most pig feed companies have steam heating the feed before pelleting, but some pig feed companies do not use steam heating, that is, cold pelleting, and only rely on the pressure of the pig feed pellet mill to make the feed extruded from the ring die. Therefore, the pig feed pellet production line granulation process includes dry granulation or wet granulation process.
Cost to start a pig feed production line for pig feed plant or pig farms?
The configuration of the pig feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and low operating cost of the pig feed mill design. According to different technological requirements, various types of pig feed machinery are combined to meet customers' different pig feed manufacturing process requirements.
How to build a new pig feed production line for your pig feed mill or pig farm?
According to customer different animal feed production types, different output configuration can be customized. We devote ourselves to undertaking all pig feed production line with 1-100 tons per hour and to providing more value added service to all the customers.
Richi Machinery provides global customers with a one-stop, complete set of professional pig feed production line solutions (business plan for pig feed production) to solve the problems of customers, especially pure investment customers, such as technical difficulties and poor understanding of pig feed equipment, so that the needs and positioning of the project are more clear, and at the same time, the customer's equipment selection range is more concentrated, reducing the cost of energy and financial resources.
Determine the pig feed making process and recommend pig feed machine.
Control mode selection (the degree of automation of the pig feed mill).
pig feed manufacturing plant structure selection.
Planning the general drawing of pig feed mill plant site.
Due to the influence of various objective factors such as pig feed raw materials, processes, formulas, project area, local regulations, etc., various technological pig feed production process and pig feed equipment configurations have appeared in the actual pig feed factory design.
Therefore, if you want to build a high-efficiency, high-quality, high-return pig feed production line, please do not hesitate to contact Richi Machinery and communicate directly with our engineer team, you will definitely get a satisfactory answer. The following is the pig feed mill machine configuration display of pig feed production business plan we have done in several customer project :
8T/H Suckling pig feed manufacturing process flow chart
Pig feed machinery in 8t/h Suckling pig feed production line
Auxiliary equipment: Batching scale*PCS10/PCS05, Granular material sieve*SCY80 , Powder sieve*SQLZ60×50×100, Cooling equipment*SKLN6, Belt scale (both powder and granular feed), packing range 20-50kg/bag, 6-8 bags/min, MCC Control Center; Mimic Control Panel, etc.
Complete set pig feed machine cost: 100000-300000USD
Silos (φ14.6m*21C,Volume 4169m³), Double Drum precleaner*TCQYS100/220B, Vibrating screen and Air and screen cleaner*TQLZ180x200, Pulse dust collector*TBLMa48A, Permanent magnetic sleeve*TCXT30, Temperature measuring system, Batching scale*PLC1.0A, Crumbler*SSLG15*150, etc.
Factors to be considered in the customized pig feed production line design
When designing the pig feed mill, the external factors of the pig feed production line and the internal factors of the pig feed factory must be considered, including:
Geographical factors
Geographical factors include topography, topography, geology, status and other factors. Geographical factors affect the overall layout design and layout of the factory, water supply and drainage system design, civil engineering design, transportation route design, and product cost.
Climatic factors
Climatic factors include temperature, humidity, wind direction and hydrology. Climatic factors affect the storage of raw materials and products, whether the operating environment requires temperature adjustment pig feed equipment, whether the storage and processing of raw materials and products require dehumidification or drying equipment, general layout and environmental protection engineering design, water supply and drainage system design and civil engineering design.
Raw material and power resource factors
Raw material factors mainly affect pig feed production line process design and the determination of pig feed production procedures; power factors affect process design and auxiliary design.
Social factors
Social factors mainly refer to labor, taxes, interest rates, regulations, regional planning and culture.
In addition, the pig feed plant design should also consider the relationship between personnel and materials, the relationship between personnel and pig feed production equipment, the relationship between materials and pig feed making machine, the relationship between equipment and equipment, the relationship between materials and materials, the relationship between personnel and personnel, and the relationship between personnel, materials, equipment and space, etc., factors within the pig feed production line or pig feed factory.
Pig feed formula design requirements in pig feed mill
Flexible use of breeding standards according to different breeds and different growth stages of pigs
Different breeds of pigs require different nutrition. Lean pigs and fat pigs have different requirements for protein. Under normal circumstances, lean pigs require more protein, and three-way hybrid lean pigs require more protein than binary hybrid lean pigs.
For example, when piglets grow up to 5-8 weeks, their digestive system matures day by day, pigs weigh nearly 10kg, demand for starch increases, and piglets grow fast. At this time, it is necessary to consider the nutritional needs of the piglets and whether the feed is also considered. It is palatable and easy to digest. For different types of pigs, the breeding standards should be used flexibly.
Pay attention to the availability of pig feed raw materials in pig feed mill
The quality of the pig feed raw materials must be reliable and they must have the nutritional value that meets the requirements. Raw materials are the basis of pig feed, so the choice of raw materials is the most basic and the beginning of making good feed.
In addition, the stability of the pig feed raw materials should be high, which is convenient for subsequent pig feed production. Good raw materials have high utilization rate and good stability, and the products produced not only meet the nutritional needs of pigs, but also meet the requirements of labeled production.
Pay attention to the limit of various ingredients in the pig feed formula
The additives commonly used in pig feed include pine needle powder, glauber's salt, kelp powder, zeolite, orange peel powder and so on. Additives can provide trace elements required by pigs, play a subtle role in regulating the physiological functions of pigs, help pigs grow and develop, promote pigs' appetite, and improve piglet's disease resistance.
For piglets, improving disease resistance is very important. There is a limit on the proportion of various ingredients, especially the amount of minerals and additives must meet the requirements to meet the pig feed line production standards. Pengcheng suckling pig feed can effectively improve the physique of suckling pigs and enhance the immunity of piglets.
Pay attention to the safety of pig feed
Pork is one of the most common foodstuffs in people's lives. The safety of feed is directly related to food safety. Food safety issues have become a hot topic of public concern in recent years. Therefore, the safety of pig feed is not only related to the social benefits of pig feed enterprises, but also whether the product involved is legal will directly affect the long-term development of the pig feed company. From feed ingredients to packaging, pig feed manufacturers need to strictly control.
Richi Machinery is a professional manufacturing enterprise integrating scientific
research and
development, manufacturing, sales and service. We have developed and manufactured
multifunctional
pelletizers, grinders, mixers, dryers and more than ten categories and more than 30
models of complete
machine products are widely used in feed, biomass, organic fertilizer, pet supplies,
solid waste
recycling, chemical industry, road construction and other fields. All RICHI products
have passed
ISO9001:2008 international quality system certification, EU CE certification and Customs
Union CU-TR
certification, successfully serving more than 2,000 customers in more than 100 countries
and regions
around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will
formulate
multiple sets of pellet production process plans for comparative analysis according to the actual needs
of
customers, select a reasonable plan, and realize private customization. Our services run through all
aspects of
on-site terrain and environment survey, production line process design, raw material testing, cost
requirement
analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international
standards for
product design and manufacturing processes. In terms of management systems, there are product
quality
accountability systems, product quality accountability systems, and safety production management
systems; in
terms of management tools, QC quality control management, SPC statistical process control,
sampling
inspection and measurement system analysis are used for quality control, to achieve effective
control of the
entire process of equipment production, and never let go of any quality hidden dangers that may
affect
customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in
the link
of equipment preparation and delivery, we follow the standardized process: preparation order
check-equipment
factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure
the safe
and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers
will guide
the construction of site infrastructure, equipment installation and commissioning and trial operation of
the
entire production line throughout the process. When the relevant project indicators reach the design
standards,
the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the
project from
consultation, site survey, sample analysis to plan design, installation and commissioning, and
maintenance.
We provide comprehensive and systematic training for the technical staff of each customer to
better serve
the customer's project needs. After the technicians have finished their studies, RICHI will
provide
follow-up technical support services, and the training engineers will follow up the project use
effects in
the later stage to ensure the stable operation of the customer's project.
With the sales contract, the order tracking clerk checks the models and
quantities of each machine and spare parts.
Quality Test Before Delivery
Upon completion of the manufacturing of equipment, tthe quality inspector strictly
checks quality of every machine with the checklist.
Check Items When Packing
Before packaging and shipment, the order tracking clerk checks the packaged items
again with the packing list to avoid loss of items.
Sign the contract
Adopting international common standards for accurate design of product packaging,
prevent product damage rate and the effective use of transport tools, which ensure the perfect
delivery of products.
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