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Complete Pellet Plant For Sale
From Richi Machinery

Under the Trend of Customization, Why Does RICHI's Pellet Plants Make It?

  • Animal feed pellet plant for sale
  • Wood pellet plant for sale
  • Biomass pellet plant for sale
  • Organic fertilizer pellet plant for sale
  • Industrial pellet plant for sale
  • Commerial pellet plant for sale
  • Cat litter pellet plant for sale
  • Customized pellet plant for sale

Richi Machinery is a leading global pellet equipment manufacture and also a pellet plant supplier, and business covering over 100 countries and regions worldwide. After years of hard exploration, RICHI has established a complete and effective service system and an experienced service team. Not only plan the site for free, design and install basic drawings and flowcharts, provide professional technical training, and send the technicians guide the installation and commissioning of the equipment on site.

Application: feed mills, wood pellet power plants, wood pellet companies, fuel pellet factory, large farms, etc.

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Pellet Plant Definition

What is pellet plant? What's the meaning of pellet plant? What is a wood pellet plant? what is a feed pellet plant? Pellet plant can also be called pellet production line, pellet factory, pelletizing plant, pelleting plant, pellet production plant, pelletising plant, pellet line.

In fact, for some people, this word is ambiguous, but for many others, the word means "many equipments are combined into one factory or one production line, and they work together to produce the corresponding product".

Pellet Plant Definition

In the pellet manufacturing industry, you can understand it like this: Although the pelletizer machine is required to process pellets, the pelletizer is a device that directly processes pellets. Before and after pelletizing process, other equipment is needed. For example, to process feed pellets, you need to crush and mix corn and other raw materials before entering the feed pelletizer.

Then, if your pellets are for sale, then you also need coolers, screening equipment, packaging equipment, etc.; If you are processing wood pellets, if your raw material is a thick tree trunk, then you need a series of equipment such as wood splitters, slicers, shredders, dryers, etc., in order to meet the standards for entering the wood pelletizer.

Of course, whether you are biomass pellets manufacturers, wood pellet fuel manufacturers, feed producers, or need high level pellet plants, the needs of different customers are different, we will reasonably customize the pellet plants according to the actual needs and cost of the customers.

Speaking of this, maybe you still have something you don't understand. We will explain the processing technology of the pellet plant details below, so that you can learn more about the details of the pellet factory pellet manufacturing process.

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Scope Of Pelletizing Plant Provided By RICHI

Richi Machinery is a national high-tech enterprise in China, and a supplier of complete pellet plant engineering manufacturing system solutions for feed machinery, biomass machinery, fertilizer machinery, and urban solid waste machinery.

Scope Of Pelletizing Plant

Our pellet plants sales scope includes:

  • Feed machinery and feed pellet plant engineering: Provide customers with an overall solution for "producing clean and safe feed", and can undertake 1-100T/H livestock feed pellet plant engineering, 1-100T/H poultry feed pellet plant engineering, 1-40t/h premix plant engineering, 1-20t/h aquatic feed pellet plant engineering, 1-20t/h pet food plant project.
  • Biomass machinery and engineering: use forestry wastes such as trees, wood chips, bark, branches, crop straws and agricultural raw materials to make biomass pellet fuel, which can undertake wood pelleting projects and straws with an annual output of 10,000 to 200,000 tons pelletizing plant project, rice husk pellet plant project, alfalfa pellet plant project, efb pellet plant project, etc., provide clean energy for the world.
  • Organic fertilizer machinery and engineering: Using crop waste, manure and domestic waste to make bio-organic fertilizer pellets, it can undertake a complete set of bio-organic fertilizer fermentation equipment with an annual output of 10,000 to 100,000 tons, and a complete set of organic-inorganic compound fertilizer projects to promote health circular development of organic agriculture.
  • In addition to the common types of pellets, we also provide customized equipment for processing special types of pellets, such as rubber pellet machinery, PET plastic pellet machinery, and cat litter pellet machinery. At present, there have been successful cases in Poland, Korea, and the United Kingdom.
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RICHI High Return Pellet Plant Details

As a pellet plant manufacturer serving the world, RICHI provides high-quality pelletizing equipment and a full set of pellet plant engineering, as well as detailed technical support. According to different pellets attributes such as feed, biomass, organic fertilizer, etc., we can tailor the pellet manufacturing plant configuration and construction plan for customers. By optimizing the combination of various types of equipment, it can meet the needs of customers for high production and low consumption of different pellet plants.

High Return Pellet Plant Details

Here is only for customers to show the details of the process and equipment of the feed and biomass wood pellet plant. For more pellet processing questions, please direct online or email for consultation.

Complete animal feed pellet plant for sale

How to make pellet feeds? How to make animal feed pellets? How to set up a manufacturing plant for making animal feed pellets? There are many types of animal feed pellet plants, including cattle feed pellet plant, poultry pellet feed plant, fish feed pellet plant, chicken feed pellet plant, pig feed pellet plant, bird feed pellet plant, goat feed pellet plant, etc.

There are actually differences in the processes of ruminant feed and aquatic feed pellet plants. These differences are reflected in the crushing and pelleting process. I will not repeat them here. Welcome to consult Richi Machinery directly and customize your plan.

Complete animal feed pellet plant for sale

Raw materials for animal feed production

The animal feeds raw materials include raw grains, soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meal, additives, whey powder, oil, meat and bone meal, grains, etc.

Raw materials for animal feed production

Animal feed production process in feed pellet plant

  1. Raw material receiving and cleaning in feed pellet plant
    The raw materials need to be inspected after they arrive at the factory. For raw materials that pass the inspection, the impurities are removed by the primary cleaning screen and the permanent magnet cylinder during use.
    Animal feed manufacturing equipment in this section：Drum Powder Cleaner, Pellet Cleaning Sieve, Pulse Dust Collector

    Raw material receiving and cleaning in feed pellet plant
  2. Feeding process in feed pellet plant
    The feeder feeds the materials according to the instructions of the central controller. For the raw materials that need to be crushed, the feeder should feed the raw materials from the main feed port, and the raw materials that are not crushed directly from the auxiliary feed port.
    When feeding, the feeder should pay attention Observe the appearance quality of the raw material, such as whether it is moldy or agglomerated. Pick out the abnormal raw materials that are moldy and agglomerated in time. The labels and stitches on the raw material packaging bags should also be picked out in time. Each feeding port is equipped with a mesh screen to prevent large agglomerates from directly entering the next process.
  3. Conveying process in feed pellet plant
    The raw materials are conveyed to the hoist by the screw auger, and then run through the bucket on the hoist, and then the raw materials are conveyed to the powder storage bin or the batching bin via a horizontal auger, and then enter the next process.
    Pellet plant conveyors in this section: Bucket Elevator, Spiral Conveyor, Scraper Conveyor

    Conveying process in feed pellet plant
  4. Crushing process in feed pellet plant
    For the raw materials that pass the inspection and pass the initial cleaning stage, according to the required particle size of the finished product, for example, corn and soybean meal and other raw materials need 2.5-aperture sieves for crushing, while wheat needs 3.0-aperture sieves for crushing.
    Adjust the aperture of the sieve plate of the crusher. During the crushing process, adjust the feed rate in time to make the crusher reach the rated current and make it work at full capacity. Check the wear of the hammer when replacing the sieve plate, and replace or adjust the hammer in time. Make it reach the best crushing efficiency. When crushing, confirm the whereabouts of the crushed raw materials and confirm whether the raw materials reach the designated batching bin to avoid the occurrence of binning.
    Animal feed plant machinery in this section: Animal Feed Grinding Machine

    Crushing process in feed pellet plant
  5. Batching process in feed pellet plant
    Before batching, the batching workers should verify and re-check the formula to ensure that it is foolproof. At the same time, adjust the size of the material column according to the thickness of the screw to reduce the batching error as much as possible.
    At the same time, during the batching process, different parameter coefficients should be set according to the characteristics of each raw material to ensure the accuracy of the batching. In addition, according to the requirements of quality control, after the central control engineering has finished sending the formula, it must be notified Quality control to review the accuracy of the formula.
    Animal feed equipment in this section: Rotary Distributor

    Batching process in feed pellet plant
  6. Mixing process and molasses adding process in feed pellet plant
    Put the matched raw materials into the mixer, add small materials and liquid materials as required to achieve the best mixing uniformity, put the mixture into the buffer hopper, and enter the next process. The mixing efficiency and uniformity of the mixer determine the quality of the finished product.
    Therefore, the mixing time should be set according to the manufacturer's requirements. In actual operation, dry mixing is 10 seconds, and then wet mixing is 75 seconds. After being evenly mixed, the powdered products are directly packaged or put into a bulk truck and sent to the user or directly sent to the granulation process for those that need to be granulated.
    Animal feed manufacturing equipment in this section：Animal Feed Mixing Machine

    Mixing process and molasses adding process in feed pellet plant
  7. Pelleting process and cooling process in feed pellet plant
    In this animal feed pelleting process, the material to be granulated is magnetically separated and placed in the granulation bin. The specified environment is selected according to the process requirements and the steam pressure and temperature are adjusted. In actual work, the required parameters are that the modulation temperature is not less than 75°C and the steam pressure not less than 0.4Mpa.
    In the process of feed pelletizing, you should always pay attention to the pelleting temperature and pressure changes, master the feed amount, make the feed pelleting machine work at full capacity, and choose the environment according to the different requirements of the product, and after production of each feed type, flush the animal feed pellet machine ring die in time.

    Pelleting process and cooling process in feed pellet plant

    After the feed pellets are pressed out, enter the cooling tower, adjust the air volume, control the cooling time, and control the moisture of the pellets within the appropriate range (determine the cooling time according to the results of the moisture test). For the finished product that needs to be broken, choose the appropriate upper and lower sieves according to the requirements. The cooling time should be adjusted according to the season and temperature, so that the feed pellets temperature and moisture content meet the specified standards.
    Animal feed manufacturing equipment in this section：Animal Feed Pellet Making Machine, Cooling Machine

    Cooling Machine
  8. Crumbling process and screening process in feed pellet plant
    For feed pellets that have been thoroughly cooled, according to different types, if crumbling is required, the feed pelleting machine needs to adjust the gap between the two crumbling rollers to a proper level to make the crushed small pellets uniform.
    Then it is classified by a grading screen and divided into three layers. The uppermost layer contains large pellets and needs to be re-crushed. The middle layer enters the finished product warehouse, and the lowermost layer flows back to the to-be-granulated bin for re-granulation.
    Animal feed making machine in this section: Pellet Feed Crumbler, Vibrating Screen Classifier

    Crumbling process and screening process in feed pellet plant
  9. Finished product packaging process in feed pellet plant
    Put the finished product into the packing scale from the finished product warehouse and pack it after weighing. During this process, the package should be calibrated until it meets the standard of the package weight.
    At the same time, the packager should take a sample according to the regulations and check whether the appearance of the finished product has changed from before, if any Abnormalities should stop packaging and report to quality control, and wait for the quality control staff to confirm whether to package or not.
    Animal feed processing equipment in this section: Automatic Packing Machine

    Automatic Packing Machine
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Complete biomass wood pellet plant for sale

How to manufacture wood pellets? How to produce wood pellets? Speaking of wood biomass pellet manufacturing, its scope is the widest among all pellet processing types, including sunflower pellets, bamboo pellets, sunflower husk pellets, hemp pellets for heating, tree pellets, hemp fuel pellets, green tree pellet fuel, straw pellets , etc. production.

However, in addition to natural biomass raw materials such as agricultural and forestry waste, the processing of animal manure pellets, organic fertilizer pellets, cat litter pellets, rubber pellets, waste tire pellets, and PET plastic pellets can also be included in these pellet production lines.

Complete biomass wood pellet plant for sale

The most powerful aspect of the production process of this kind of pellet factory is the customization function that is completely different from the feed production line. Although the feed pellet production line can also be customized, and there are many types of customization, but based on the attributes of the feed itself, the basic process of feed production line of different animals is the same, but for the customized service of the biomass pellet plant, it can be said that the process of different types of raw materials is different.

Even if the properties of raw materials are the same, such as branches and logs, their pre-processing stages are different, but they must be crushed into wood chips for pelleting. All in all, starting a wood pellet business or other biomass pellet business, contact Richi Machinery directly, and let us customize a pellet factory for you. Remember, RICHI is a biomass pellet plant manufacturer from China.

Raw materials for biomass pellet production

The biomass pellets materials include wood, wood chips, wood sawdust, corn, stalk, animal manure, husks, shells, EFB, grass, hay, alfalfa, hemp, hops, waste tire textile, bamboo powder, wood branches, sugarcane bagasses, palm fiber, fruit tree,etc.

Raw materials for biomass pellet production

Wood pellet production process in complete wood pellet processing plant

  1. Raw material storage
    The raw material is mainly sawdust. The raw material warehouse is about 500 square meters. In order to ensure the normal and continuous production of fuel, it is necessary to ensure the raw material demand for production at least for a period of time, so a lot of raw materials need to be stacked. The roof of the raw material warehouse is protected against rain, lightning, and wind. Isolation measures and complete fire protection facilities shall be adopted to ensure safety.
    The raw materials listed here are sawdust. If your raw materials are tree trunks, planks, branches, straws, etc. that have not been processed in the original state, you also need to add barberry, slicing and other pre-processing stages, and add a wood splitter, slicer, and wood chipper, grass cutter machines and other equipment.
  2. Drying section
    Biomass Pellets have strict requirements on the water content of the raw materials. After the raw materials are screened, they are transported to the drum dryer through the conveyor and dried by hot air.
    Pellet plant equipment in this section: Wood Sawdust Drying Equipment

    Wood Sawdust Drying Equipment
  3. Cyclone separation section
    After the raw materials are dried, in the process of conveying, a large amount of moisture is stored after passing, and the moisture is discharged through the cyclone separator. The system is equipped with a cyclone separator. After the molded fuel is cooled, a cyclone separator is also required to separate the molded particulate fuel and moisture.
  4. Conveying section
    The logistics transmission of this system requires corresponding transmission equipment. According to needs, screw conveyors, scraper conveyor, bucket elevators or belt conveyors are designed to transport materials to the corresponding equipment.
    Pellet plant equipment in this section: Bucket Elevator, Spiral Conveyor, Scraper Conveyor, Belt Conveyor

    Pellet plant equipment
  5. Pelleting section
    Biomass wood pellet maker is the key equipment of wood pellet manufacturing plant. The wood granulator system adopts ring die wood pellet making machine. This equipment can be applied to different raw materials such as sawdust, corn stalk, bean straw, cotton straw and peanut shell, and the equipment runs stably.
    Pellet plant equipment in this section: Biomass Pellet Making Machine

    Biomass Pellet Making Machine
  6. Cooling section
    The temperature of the pelletized wood sawdust pellet fuel is as high as 80~90°C, the structure is relatively loose, and it is easy to be broken. It must be cooled to normal temperature before being bagged into the warehouse or sent to the silo through a belt conveyor and bucket elevator. This stage is usually equipped with pellet plant cooler or a cooling fan and a cyclone separator, which can return the separated powder to the previous process for re-granulation.
    Pellet plant equipment in this section: Pellet Cooling Machine

    Pellet Cooling Machine
  7. Screening section
    After cooling, the pellet fuel is screened by a vibrating screen. After screening, the scraps are screened out to ensure the quality of the biomass pellet fuel. After screening, the scraps are returned to the previous process for re-granulation.
    Pellet plant equipment in this section: Grading Machine(Sieve)

    Grading Machine
  8. Finished product warehouse
    The processed finished pellets are sent to the finished product warehouse by a hoist for bagging and storage. Use the packaging conveyor to measure and in-belt packaging, and send it to the finished product warehouse. According to user needs, bulk material transportation can also be used, that is, the pellet fuel is directly sent from the finished product warehouse to the silo for storage through a belt conveyor and elevator, and the pellet fuel is directly delivered to the user by a car.
    Pellet plant equipment in this section: Package Scale

    Package Scale
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About Customized Pellet Plant Design

Richi Machinery focuses on pellet plant design and innovation, responds promptly and fully supports your design needs. We do not stop at the boundaries of standardization, and flexibly build a design plan that suits you. Our feed and wood pellet plant design covers the early-stage equipment selection, scheme planning, pellet plant floor plan, etc., and also considers the optimization and improvement of pellet plant equipment production capacity.

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Customized Pellet Plant Design

RICHI Pellet Plants Are Well-received In Global Market

RICHI is a pellet plant company that provides a complete set of pellet making plants and equipment engineering. Our projects have covered more than 100 countries around the world. This is a true and verifiable data. Are you still searching for "pellet plant near me", "wood pellet plant near me" on the Internet? Below are some pellet plant lists we have done. You can directly consult us online to find out if there are any RICHI pellet manufacturing plant projects or pellet manufacturing equipment projects in your area.

  • CE wood pellet plant in Deutsch

    CE wood pellet plant in Deutsch

    Pellet plant capacity: 2-2.5 tons per hour

    Wood pellet plant cost: around 250,000USD

    Machinery in this project：wood pellet hammer mill, wood pellet manufacturing equipment, wood peeling equipment, wood spliter, wood shredder chipper, pulse dust collector, wood chips sawdust rotary dryer, cooling machine, packing machine, etc.

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  • Complete Wood pellet plant in USA

    Complete Wood pellet plant in USA

    Pellet plant capacity: 10 tons per hour

    Wood pellet plant cost: around 1,300,000USD

    Machinery in this project：wood hammer mill for sawdust, wood pellet mill, wood peeling equipment, wood spliter, commercial drum wood chipper, pulse dust collector, wood chips sawdust rotary dryer, pellet plant cooler machine, packing machine, etc.

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  • Cattle grass feed pellet plant in USA

    Cattle grass feed pellet plant in USA

    Pellet plant capacity: 10-12 tons per hour

    Cattle feed plant cost: FOB $250000-700000 USD

    Cattle feed machinery in this project: cattle feed grinding machine, cattle feed mixer, cattle feed pellet making machine, cooling machine, screen machine, automatic packing machine and other equipment.

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  • Bird and camel feed pellet plant in Qatar

    Bird and camel feed pellet plant in Qatar

    Pellet plant capacity: 1-1.2 tons per hour

    Feed pellet plant price: FOB $10000-50000 USD

    Machinery in this project: maize grinding hammer mill, automatic mixing machine for animal feed, machine for making pellets, cooling machine, packing machine, etc.

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  • Complete wood pellet plant for sale in Australia

    Complete wood pellet plant for sale in Australia

    Pellet plant capacity: 2-2.5 tons per hour

    Wood pellet plant cost: around 70,000USD

    Machinery in this project: industrial ring die biomass pellet maker machine, wood pellet cooling machine, vibrating screener, etc.

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  • CE wood pellet manufacturing plant for sale Netherlands

    CE wood pellet manufacturing plant for sale Netherlands

    Pellet plant capacity: 2 tons per hour

    Wood pellet manufacturing plant cost: around 200,000USD

    Machinery in this project: wood blocks hammer mill, ring die wood pellet processor, wood peeling equipment, biomass wood chipper machine, pulse dust collector, rotary sawdust dryer, cooling machine, packing machine, etc.

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  • CE Biomass pellet manufacturing plant in Austria

    CE Biomass pellet manufacturing plant in Austria

    Pellet plant capacity: 5 tons per hour

    Wood pellet plant cost: FOB price start with 300000 USD

    Machinery in this project：easy operation wood hammer mill, wood pellet mill equipment, wood peeling equipment, industrial wood chipper machine, pulse dust collector, sawdust pellet rotary dryer, pellet cooling machine, packing machine, etc.

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  • Wood pellet factory for sale in Canada

    Wood pellet factory for sale in Canada

    Pellet plant capacity: 2-3 tons per hour

    Wood pellet plant cost: FOB price start with 200000 USD

    Machinery in this project：hammer mill for wood pellets, wood pellet processing equipment, CE wood chipper for big diameter wood log, dryer machine for sawdust, pellet cooler, packing machine, etc.

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  • Cattle feed plant in South Africa

    Cattle feed plant in South Africa

    Pellet plant capacity: 10 tons per hour

    Cattle feed plant project cost: FOB $150000-300000 USD

    Cattle feed machinery in this project: cattle feed hammer mill machine, horizontal cattle feed mixing machine, cattle feed pelletizer machine, cooler machine, grading machine, automatic packing machine and other equipment.

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  • Complete poultry pellet feed plant in Afghanistan

    Complete poultry pellet feed plant in Afghanistan

    Pellet plant capacity: 10-15 tons per hour

    Poultry animal feed production plant project cost: FOB $250000-600000 USD

    Animal feed machinery in this project: poultry feed grinding machine, horizontal animal feed mixing machine, ring die poultry feed pellet machine, cooler machine, screening machine, automatic packing machine and other equipment.

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Videos Of Complete Pellet Plant For Sale

Customer Guide Of Complete Pellet Plant For Sale

How does a pellet plant work?

How does a pellet plant work? What everyone needs to know is that the pellet making process, pellet plant operation mode, and post-maintenance methods of the feed pellet plant, biomass pellet plant, and organic fertilizer pellet plant are all different, not to mention other pelleting plants such as tire fiber pellet production plant, rubber pelletizing plant, cat litter pellet making plant. In addition, because the equipment configuration of different pellet production lines is also very different, their operation conditions are also different, so let's take a 20 ton per hour heavy duty wood pellet plant project we have done as an example to tell you how a large wood pellet factory works.

How does a pellet plant work

20TPH turn-key biomass pellet plant process flow:

After peeling the trunk of the log, enter the slicer and cut into small wood chips. The size of the wood chips is 20-30mm and the thickness is about 5-10mm. Then the wood is coarsely powdered by the grinder, and then the water content of 40% is removed by the three-layer tumble dryer. The raw material is dried to about 15%, and then finely powdered to 3-4mm sawdust with a wood pulverizer, and finally granulated. The diameter of the processed finished product is 6-10mm optional. After the granulation is cooled, it is packed by a small bag packaging scale. Into 20-50kg/bag. Convenient to transport and sell. This project is a 17.5-22.5 tons of raw wood pellet production line per hour. The total equipment power is about 5,027kw. The workshop covers an area of 10,000 square meters, including a raw material warehouse and a finished product warehouse. The entire pellet line is compact in design, reasonable in structure, and meets environmental protection requirements. And can carry out directional design according to customer requirements. (The applicable raw materials for this project mainly include logs of various trees such as pine, fir, albizia, zelkova, eucalyptus, and oak.)

How does a pellet plant work

  1. Debarking section: Raw material debarking can increase the combustion heat value of the finished particles, reduce the ash residue after the finished particles burn, and reduce emissions.
    Stripping equipment (4 sets): power 45kw, design output 30m³ per hour.
  2. Slicing section: Process logs, etc. into wood chips with a size of 20-30mm and a thickness of about 5-10mm, and then enter the subsequent processing section.
    Good quality wood chips pellet machine for pellet plant(4 sets): Slicing machine, main machine power 132kw, feed roller power 4kw, oil pump power 0.55kw, design output per hour 38m³.
  3. Coarse powder section: select a 20*20 square screen, carry out the first coarse powder, and then dry it.
    Wood crushing equipment (4 sets): power 200kw, output 9-10T/H (raw material moisture 40%).
    Cleaning equipment (3 sets): power 3kw, design output per hour: 5-8T.
  4. Drying section: Three-layer rotary drum dryer, the moisture of wood chips after drying is about 13-18%.
    Rotary dryer for biomass sawdust pellet plant (4 sets): the drum diameter is 3.45m, the length is 11.6m, the power is 19kw, and the designed output is 5T per hour (raw material moisture 40%).
  5. Fine crushing section: There is no dust emission in this section. After crushing, the pulverizer will convey and discharge the material by the negative pressure suction air force of the fan. The pulverizer is a drop-shaped structure, and the pulverizing rotor can be operated positively and negatively to increase the service life of the hammer. The motor is directly connected to the transmission mode.
    Crushing equipment (4 sets): power 160kw, output 6-8T/H (raw material moisture 15%).
  6. Pelletizing section: The diameter of biomass pellets is 6-10mm. Biomass pellets have the characteristics of high calorific value, no pollution and low ash content. They can be widely used in biomass power plants, biomass steam boilers, household fireplaces, etc. Drying furnace and biomass gasification furnace, etc.
    Biomass industrial wood pellet machine for pellet plant project (8 units): MZLH520, the main engine power is 132kw, the compulsory feeder power is 1.5kw, and the designed output is 2-2.5T/unit per hour.
    Cooling equipment (2 sets): The volume of the cooling chamber is 6m³, and the designed output is 8-12T per hour.
  7. Warehousing section: equipped with 2000 tons of finished product pellet storage warehouse, the manufactured finished product pellets can be stored in the finished product warehouse and shipped out in bulk.

The 20tph new design wood pellet plant design highlights and optimization points of the scheme:

  1. In this plan, the wet materials in the front section are piled in a storage yard (wet wood chips are less dusty), and the dry materials in the rear section are stored in storage bins (the dry wood chips are more dusty), which can effectively control dust pollution in the workshop and save costs.
  2. Since the client of this project requires all finished pellets to be distributed in bulk, various types of packaging equipment can be adjusted according to the client's requirements for finished product packaging.

How to set up a manufacturing plant for poultry feed pellets?

How to set a chicken feed pellet manufacturing plant? Since our pellet plants are all customized, there is no exactly the same pellet manufacturing plant for RICHI. Let's take a 10 tons per hour chicken feed pellet plant as an example to tell you how to build a pellet factory. If you want to process biomass pellets, cat litter pellets, organic fertilizer pellets, rubber tire pellets, and plastic pellets, the configuration of the pellet factory is different, so please consult online for more details.

How to set up a manufacturing plant for poultry feed pellets

10T/H poultry feed pellet processing plant production process:

Poultry feed is characterized by moderate crushing fineness (sieve aperture 2-4mm), moderate maturation and conditioning requirements (poultry feed making machine for pellets mostly use double-layer conditioners), and the finished particles have a large diameter (particle diameter is about 2.5-4mm). The designed output of SZLH420 poultry feed is 10T/H. It adopts one crushing line, double-scale automatic batching, one mixing line, one granulating line and one packing line. The total power of the equipment is approximately: 390KW; the construction area of ​​the production area is approximately: 16×11×26m; it is equipped with a 1T boiler. The whole line has compact design, reasonable structure, meets environmental protection requirements, and can be oriented design according to customer requirements.

10T/H poultry feed pellet processing plant production process

  1. Raw material receiving and cleaning section: In this section, the pellet feeding cleaning and powder feeding cleaning are separated independently, and the dust is removed separately, and the dust removal effect is good.
    Cleaning equipment: granular screen SCY80, designed output 20-30T/H; powder screen SQLZ60×50×100, designed output 10-15T/H.
  2. Crushing section: This section adopts one crusher and three smashing bins, which can alternately replace the crushed varieties. Before the raw materials enter the warehouse, impurities are removed by a magnetic separator to ensure the safe operation of the poultry feed hammer mill crusher.
    Machinery for grinding poultry feeds: poultry feed grinder machine SFSP66×80, 110KW, designed output 10-15T/H.
  3. Batching mixing section: This section adopts 15 batching bins, and two batching scales are used for batching at the same time. It is controlled by the batching program independently developed by our company to realize accurate fast and slow feeding, fast batching speed and high precision.
    Weighing equipment: batching scale PCS10/PCS05, batching accuracy: dynamic ≤ 3‰, static ≤ 1‰.
    Mixing equipment: poultry feed mixing machine SHSJ2, (18.5KW, 1000kg/batch), with a design output of 10-15T/H. Mixing uniformity CV≤5%.
  4. Granulation section: This section adopts a double-layer quenched and tempered poultry feed pellet machine and two silos to be granulated. It is convenient to switch varieties when changing. After granulation, it enters into the cooler and the elevator to enter the rotary grading sieve for screening. The finished products enter the packing warehouse, and the rest are returned to the granulation or bag receiving.
    Pellete machines for feed production of poultry (1 set): SZLH420 (110KW), with a design output of 10-12 T/H.
    Cooling equipment: SKLN6, designed output 10-15T/H.
    Crumbler machine: SSLG20x140 (11+1.1KW) has a design output of 6-10 T/H.
  5. Packing section: There are two finished product warehouses in this section, one of which is dedicated to storing finished pellets, and one powder and pellets can be stored. The powder finished product warehouse is designed with a unique anti-classification device. The pellets or powders are finally automatically weighed and packaged by the packaging scale.
    Packing equipment: belt scale (both powder feed and pellet feed), packing range 20-50kg/bag, 6-8 bags/min.
  6. Auxiliary section: Dust removal system to improve the working environment of workers; grease addition system, which is added at the common poultry feed mixer to improve the palatability of feed.

According to the needs of different customers, the 10t/h poultry feed manufacturing plant solution can be optimized for configuration:

  1. This scheme uses a single-point dust removal mode, that is, each rotary distributor (powder) and granular material cleaning screen is equipped with a pulse dust collector, which has a good dust removal effect. Single-point dust removal is RICHI's humanized design, which provides a better working environment, but the cost increases. Customers can consider whether to adopt this configuration according to actual needs;
  2. The number of silos can also be adjusted according to the customer's formula, the characteristics of the raw materials and other factors to achieve the highest utilization rate and effectively control the production cost;
  3. The poultry feed pellet finished product section can add grease and spray the system to improve the quality of the finished poultry pellets feed.

How to start a wood pellet business for 2 ton per hour good quality wood pellet plant?

Starting a wood pellet business is a good choice. Next, Richi Machinery will take a 2 ton per hour good quality wood pellet plant we have done as an example to tell you about its technology and the equipment needed.

2T/H best price wood pellet mill plant process characteristics:

2T/H best price wood pellet mill plant process

This project is a biomass wood pellet production line with an hourly output of 1.5-2.5 tons. The total equipment power is about 210kw, and the workshop size is 30*20m. The whole line is compact in design, reasonable in structure, meets environmental protection requirements, and can be designed according to customer requirements. (The applicable raw materials for this plan are mainly dry wood chips and shavings produced by furniture factories, wood processing factories, wooden door manufacturers, wooden molds and pallet manufacturers, so there is no need to configure wood splitters, slicers and other large equipment.)

  1. Cleaning section: The dry wood chips with a moisture content of 13-18% are passed through a drum cleaning sieve (20*20mm square holes are selected for the sieve) to remove large impurities and then granulated.
    Cleaning equipment: MCY120×300, power 1.5kw, design output per hour: 2-3T
  2. Granulation section: The diameter of biomass ppellets is 6-10mm. Biomass wood pellets have the characteristics of high heating value, no pollution and low ash content. They can be widely used in biomass power plants, biomass steam boilers, household fireplaces, etc., drying furnace and biomass gasification furnace, etc.
    Wood granulating equipment (2 sets): MZLH420, main engine power 90kw, compulsory feeder power 0.75kw, design output 0.8-1.2T/set.
  3. Cooling and packing section: It is used to reduce the temperature of the pellets and reduce the moisture of the pellets. The pellet temperature after cooling is generally not higher than room temperature 5℃, the moisture of the pellets after cooling is about 8-10%, and the bulk density of the pellets is 650-750kg/m³. Packing can be based on the customer's local sales needs, choose the appropriate packing scale to facilitate the customer to sell the product, usually there are two specifications of small bag and ton bag, the packaging specification of the small bag packaging scale is: 20-50kg/bag, the packaging specification of the ton bag scale is: 500 -1000kg/bag.
    Cooling equipment: SKLB1.5, cooling chamber volume 1.5m³, designed to produce 4T per hour.
    Packing equipment: SDBLY-K, packing specification 20-50kg/bag, packing speed 3-5 packs/min.

2T/H best price wood pellet mill plant process

According to the needs of different customers, the 2t/h wood pellet plant solution can be optimized for configuration:

  1. When the moisture content of the sawdust is higher than 20%, it is necessary to increase the drying equipment, use a dryer to dry to 13-15%, then granulate;
  2. The packaging equipment can be adjusted according to the customer's requirements for finished product packaging. It can also be stored in bulk or steel silo.

How to start a 5 ton per hour agriculture waste biomass wood pellet plant?

RICHI provides a complete set of production lines for biomass pelleting using corn stalks, wheat stalks, straw, etc. as raw materials, and tailors various complete equipment solutions for customers to meet the different needs of customers. The following will take a good quality cotton stalk biomass wood pellet plant project as an example to let everyone know about RICHI's low investment high return biomass wood straw pelletizing plant design.

5 ton per hour agriculture waste biomass wood pellet plant

5TPH reasonable layout new technology straw pellet plant manufacturing process:

The crop stalks are first coarsely powdered by a rotary cutter to 3-5cm, and then finely powdered by a hammer mill into fine grass clippings, the size is about 3-4mm. Then dry the raw materials with a moisture content of 40% to about 15% through a three-layer tumble dryer, and finally granulate. The processed finished product has a diameter of 6-10mm. After the granulation is cooled, it is packaged by a small bag packaging scale. 20-50kg/bag. Convenient to transport and sell.

This project is a biomass straw pellet plant with an output of 5-7 tons per hour. The total equipment power is about 1250kw. The workshop covers an area of ​​3000 square meters, including a raw material warehouse and a finished product warehouse. The entire pellet plant line is compact in design, reasonable in structure, and meets environmental protection requirements. Can carry out directional design according to customer requirements.

5TPH reasonable layout new technology straw pellet plant manufacturing process

  1. Crushing section: The straw peeling machine is a pretreatment equipment for crop straw. It can crush long straw, straw and other materials to 3-5cm, and then fine powder by a straw powder mill, the size is about 3-4mm.
    Rotary cutting machine (2 sets): LYXQ270, power 75kw, design output 4-5T per hour.
    High capacity straw pulverizer (2 sets): MFSP68×100, power 132kw, design output 4-5T per hour.
  2. Drying section: Three-layer tumble dryer, the moisture of wood chips after drying is about 13-18%.
    Straw rotary dryer: The drum has a diameter of 3.45m, a length of 11.6m, a power of 22kw, and a design output of 6T per hour.
  3. Granulation section: the diameter of biomass pellets is 6-10mm optional. The vertical ring die granulator is adopted, and the ring die adopts a flat-mounted structure, which directly enters the pressing chamber from the feed port, making it easier for materials to enter the pressing chamber, and is especially suitable for the granulation of straw-like raw materials.
    Good straw pellet mill (6 units): MZLH508, main engine power 90kw, design output per hour 0.8-1.2T, quantity 6 units.
  4. Cooling and packing section: used to reduce particle temperature and particle moisture. The temperature of the particles after cooling is generally not higher than room temperature 5℃, the moisture of the particles after cooling is about 8-10%, and the bulk density of the particles is 650-750kg/m³. Packing can be based on the customer's local sales needs, and choose the appropriate packing scale to facilitate the customer to sell the product. There are usually two specifications of small bag and ton bag. The packaging specification of the small bag packaging scale is: 20-50kg/bag, and the packaging specification of the ton bag scale is: 500 -1000kg/bag.
    Cooling equipment: the volume of the cooling chamber is 4m³, and the designed output is 6-8T per hour.
    Packing equipment: packing specifications 20-50kg/bag, packing speed 3-5 bags/min.

According to the needs of different customers, the 5t/h straw pellet plant solution can be optimized for configuration:

  1. If required, buffer bins can be added between each section to replace the storage yard. The advantage is that it can increase the degree of automation of the production line and reduce the dust pollution in the workshop; the disadvantage is that it will increase the construction cost of the production line and is caused by crushing. The bulk density of the rear material is very light, and it is easy to form arches in the warehouse.
  2. If the moisture content of the raw material is not higher than 15%, it is not necessary to use a dryer and granulate directly after crushing; if it is higher than 15% but lower than 20%, consider using dry and wet materials to mix After the moisture is neutralized and reduced, granulation is carried out;
  3. The packaging equipment can be adjusted according to the customer's requirements for finished product packaging. It can also be stored in bulk or steel silo.
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Richi Machinery is a professional manufacturing enterprise integrating scientific research and development, manufacturing, sales and service. We have developed and manufactured multifunctional pelletizers, grinders, mixers, dryers and more than ten categories and more than 30 models of complete machine products are widely used in feed, biomass, organic fertilizer, pet supplies, solid waste recycling, chemical industry, road construction and other fields. All RICHI products have passed ISO9001:2008 international quality system certification, EU CE certification and Customs Union CU-TR certification, successfully serving more than 2,000 customers in more than 100 countries and regions around the world.

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