RICHI High Return Pellet Plant Details
As a pellet plant manufacturer serving the world, RICHI provides high-quality pelletizing equipment and a full set of pellet plant engineering, as well as detailed technical support. According to different pellets attributes such as feed, biomass, organic fertilizer, etc., we can tailor the pellet manufacturing plant configuration and construction plan for customers. By optimizing the combination of various types of equipment, it can meet the needs of customers for high production and low consumption of different pellet plants.
Here is only for customers to show the details of the process and equipment of the feed and biomass wood pellet plant. For more pellet processing questions, please direct online or email for consultation.
Complete animal feed pellet plant for sale
How to make pellet feeds? How to make animal feed pellets? How to set up a manufacturing plant for making animal feed pellets? There are many types of animal feed pellet plants, including cattle feed pellet plant, poultry pellet feed plant, fish feed pellet plant, chicken feed pellet plant, pig feed pellet plant, bird feed pellet plant, goat feed pellet plant, etc.
There are actually differences in the processes of ruminant feed and aquatic feed pellet plants. These differences are reflected in the crushing and pelleting process. I will not repeat them here. Welcome to consult Richi Machinery directly and customize your plan.
Raw materials for animal feed production
The animal feeds raw materials include raw grains, soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meal, additives, whey powder, oil, meat and bone meal, grains, etc.
Animal feed production process in feed pellet plant
- Raw material receiving and cleaning in feed pellet plant
The raw materials need to be inspected after they arrive at the factory. For raw materials that pass the inspection, the impurities are removed by the primary cleaning screen and the permanent magnet cylinder during use.
Animal feed manufacturing equipment in this section：Drum Powder Cleaner, Pellet Cleaning Sieve, Pulse Dust Collector
- Feeding process in feed pellet plant
The feeder feeds the materials according to the instructions of the central controller. For the raw materials that need to be crushed, the feeder should feed the raw materials from the main feed port, and the raw materials that are not crushed directly from the auxiliary feed port.
When feeding, the feeder should pay attention Observe the appearance quality of the raw material, such as whether it is moldy or agglomerated. Pick out the abnormal raw materials that are moldy and agglomerated in time. The labels and stitches on the raw material packaging bags should also be picked out in time. Each feeding port is equipped with a mesh screen to prevent large agglomerates from directly entering the next process.
- Conveying process in feed pellet plant
The raw materials are conveyed to the hoist by the screw auger, and then run through the bucket on the hoist, and then the raw materials are conveyed to the powder storage bin or the batching bin via a horizontal auger, and then enter the next process.
Pellet plant conveyors in this section: Bucket Elevator, Spiral Conveyor, Scraper Conveyor
- Crushing process in feed pellet plant
For the raw materials that pass the inspection and pass the initial cleaning stage, according to the required particle size of the finished product, for example, corn and soybean meal and other raw materials need 2.5-aperture sieves for crushing, while wheat needs 3.0-aperture sieves for crushing.
Adjust the aperture of the sieve plate of the crusher. During the crushing process, adjust the feed rate in time to make the crusher reach the rated current and make it work at full capacity. Check the wear of the hammer when replacing the sieve plate, and replace or adjust the hammer in time. Make it reach the best crushing efficiency. When crushing, confirm the whereabouts of the crushed raw materials and confirm whether the raw materials reach the designated batching bin to avoid the occurrence of binning.
Animal feed plant machinery in this section: Animal Feed Grinding Machine
- Batching process in feed pellet plant
Before batching, the batching workers should verify and re-check the formula to ensure that it is foolproof. At the same time, adjust the size of the material column according to the thickness of the screw to reduce the batching error as much as possible.
At the same time, during the batching process, different parameter coefficients should be set according to the characteristics of each raw material to ensure the accuracy of the batching. In addition, according to the requirements of quality control, after the central control engineering has finished sending the formula, it must be notified Quality control to review the accuracy of the formula.
Animal feed equipment in this section: Rotary Distributor
- Mixing process and molasses adding process in feed pellet plant
Put the matched raw materials into the mixer, add small materials and liquid materials as required to achieve the best mixing uniformity, put the mixture into the buffer hopper, and enter the next process. The mixing efficiency and uniformity of the mixer determine the quality of the finished product.
Therefore, the mixing time should be set according to the manufacturer's requirements. In actual operation, dry mixing is 10 seconds, and then wet mixing is 75 seconds. After being evenly mixed, the powdered products are directly packaged or put into a bulk truck and sent to the user or directly sent to the granulation process for those that need to be granulated.
Animal feed manufacturing equipment in this section：Animal Feed Mixing Machine
- Pelleting process and cooling process in feed pellet plant
In this animal feed pelleting process, the material to be granulated is magnetically separated and placed in the granulation bin. The specified environment is selected according to the process requirements and the steam pressure and temperature are adjusted. In actual work, the required parameters are that the modulation temperature is not less than 75°C and the steam pressure not less than 0.4Mpa.
In the process of feed pelletizing, you should always pay attention to the pelleting temperature and pressure changes, master the feed amount, make the feed pelleting machine work at full capacity, and choose the environment according to the different requirements of the product, and after production of each feed type, flush the animal feed pellet machine ring die in time.
After the feed pellets are pressed out, enter the cooling tower, adjust the air volume, control the cooling time, and control the moisture of the pellets within the appropriate range (determine the cooling time according to the results of the moisture test). For the finished product that needs to be broken, choose the appropriate upper and lower sieves according to the requirements. The cooling time should be adjusted according to the season and temperature, so that the feed pellets temperature and moisture content meet the specified standards.
Animal feed manufacturing equipment in this section：Animal Feed Pellet Making Machine, Cooling Machine
- Crumbling process and screening process in feed pellet plant
For feed pellets that have been thoroughly cooled, according to different types, if crumbling is required, the feed pelleting machine needs to adjust the gap between the two crumbling rollers to a proper level to make the crushed small pellets uniform.
Then it is classified by a grading screen and divided into three layers. The uppermost layer contains large pellets and needs to be re-crushed. The middle layer enters the finished product warehouse, and the lowermost layer flows back to the to-be-granulated bin for re-granulation.
Animal feed making machine in this section: Pellet Feed Crumbler, Vibrating Screen Classifier
- Finished product packaging process in feed pellet plant
Put the finished product into the packing scale from the finished product warehouse and pack it after weighing. During this process, the package should be calibrated until it meets the standard of the package weight.
At the same time, the packager should take a sample according to the regulations and check whether the appearance of the finished product has changed from before, if any Abnormalities should stop packaging and report to quality control, and wait for the quality control staff to confirm whether to package or not.
Animal feed processing equipment in this section: Automatic Packing Machine
Complete biomass wood pellet plant for sale
How to manufacture wood pellets? How to produce wood pellets? Speaking of wood biomass pellet manufacturing, its scope is the widest among all pellet processing types, including sunflower pellets, bamboo pellets, sunflower husk pellets, hemp pellets for heating, tree pellets, hemp fuel pellets, green tree pellet fuel, straw pellets , etc. production.
However, in addition to natural biomass raw materials such as agricultural and forestry waste, the processing of animal manure pellets, organic fertilizer pellets, cat litter pellets, rubber pellets, waste tire pellets, and PET plastic pellets can also be included in these pellet production lines.
The most powerful aspect of the production process of this kind of pellet factory is the customization function that is completely different from the feed production line. Although the feed pellet production line can also be customized, and there are many types of customization, but based on the attributes of the feed itself, the basic process of feed production line of different animals is the same, but for the customized service of the biomass pellet plant, it can be said that the process of different types of raw materials is different.
Even if the properties of raw materials are the same, such as branches and logs, their pre-processing stages are different, but they must be crushed into wood chips for pelleting. All in all, starting a wood pellet business or other biomass pellet business, contact Richi Machinery directly, and let us customize a pellet factory for you. Remember, RICHI is a biomass pellet plant manufacturer from China.
Raw materials for biomass pellet production
The biomass pellets materials include wood, wood chips, wood sawdust, corn, stalk, animal manure, husks, shells, EFB, grass, hay, alfalfa, hemp, hops, waste tire textile, bamboo powder, wood branches, sugarcane bagasses, palm fiber, fruit tree,etc.
Wood pellet production process in complete wood pellet processing plant
- Raw material storage
The raw material is mainly sawdust. The raw material warehouse is about 500 square meters. In order to ensure the normal and continuous production of fuel, it is necessary to ensure the raw material demand for production at least for a period of time, so a lot of raw materials need to be stacked. The roof of the raw material warehouse is protected against rain, lightning, and wind. Isolation measures and complete fire protection facilities shall be adopted to ensure safety.
The raw materials listed here are sawdust. If your raw materials are tree trunks, planks, branches, straws, etc. that have not been processed in the original state, you also need to add barberry, slicing and other pre-processing stages, and add a wood splitter, slicer, and wood chipper, grass cutter machines and other equipment.
- Drying section
Biomass Pellets have strict requirements on the water content of the raw materials. After the raw materials are screened, they are transported to the drum dryer through the conveyor and dried by hot air.
Pellet plant equipment in this section: Wood Sawdust Drying Equipment
- Cyclone separation section
After the raw materials are dried, in the process of conveying, a large amount of moisture is stored after passing, and the moisture is discharged through the cyclone separator. The system is equipped with a cyclone separator. After the molded fuel is cooled, a cyclone separator is also required to separate the molded particulate fuel and moisture.
- Conveying section
The logistics transmission of this system requires corresponding transmission equipment. According to needs, screw conveyors, scraper conveyor, bucket elevators or belt conveyors are designed to transport materials to the corresponding equipment.
Pellet plant equipment in this section: Bucket Elevator, Spiral Conveyor, Scraper Conveyor, Belt Conveyor
- Pelleting section
Biomass wood pellet maker is the key equipment of wood pellet manufacturing plant. The wood granulator system adopts ring die wood pellet making machine. This equipment can be applied to different raw materials such as sawdust, corn stalk, bean straw, cotton straw and peanut shell, and the equipment runs stably.
Pellet plant equipment in this section: Biomass Pellet Making Machine
- Cooling section
The temperature of the pelletized wood sawdust pellet fuel is as high as 80~90°C, the structure is relatively loose, and it is easy to be broken. It must be cooled to normal temperature before being bagged into the warehouse or sent to the silo through a belt conveyor and bucket elevator. This stage is usually equipped with pellet plant cooler or a cooling fan and a cyclone separator, which can return the separated powder to the previous process for re-granulation.
Pellet plant equipment in this section: Pellet Cooling Machine
- Screening section
After cooling, the pellet fuel is screened by a vibrating screen. After screening, the scraps are screened out to ensure the quality of the biomass pellet fuel. After screening, the scraps are returned to the previous process for re-granulation.
Pellet plant equipment in this section: Grading Machine(Sieve)
- Finished product warehouse
The processed finished pellets are sent to the finished product warehouse by a hoist for bagging and storage. Use the packaging conveyor to measure and in-belt packaging, and send it to the finished product warehouse. According to user needs, bulk material transportation can also be used, that is, the pellet fuel is directly sent from the finished product warehouse to the silo for storage through a belt conveyor and elevator, and the pellet fuel is directly delivered to the user by a car.
Pellet plant equipment in this section: Package Scale
