Richi Machinery specializes in the production of whole sale organic fertilizer pellet machine, and we can design, manufacture and install complete organic fertilizer pellet production line with animal manure (mainly chicken manure, horse manure, cow manure, pig manure, sheep manure, etc.), agricultural and forestry waste, urban food kitchen materials and municipal solid waste as raw materials.
Organic fertilizer pellet press machine can form the raw materials into the specific shape. As a key equipment in the compound fertilizer area, it can be applied to the cold , hot and low concentration granulation in the large-scale. It`s mainly working mode is aggregating wet granulation, with a certain amount of water or steam, the basal fertilizer becomes humid and then rolls in the barrel, finally shaped.
Raw materials for organic fertilizer production
There are many raw materials for the production of organic fertilizers, which can be divided into the following categories:
Agricultural waste: such as straw, soybean meal, cotton meal, etc.
Livestock manure: such as chicken manure, cattle, sheep and horse manure, rabbit manure;
Industrial waste: such as vinasse, vinegar lees, cassava residue, sugar residue, furfural residue, etc.;
Household waste: such as food waste, etc.;
Urban sludge: such as river sludge, sewage sludge, etc.
Characteristics and development of organic fertilizer pellets
Organic fertilizer is rich in organic matter and nutrients needed for crop growth. It can not only provide nutrients for crop growth, improve the soil, but also improve crop quality, increase crop yield, promote high and stable crop yields, and maintain soil fertility. It can improve fertilizer utilization and reduce production costs. Fully and rational use of organic fertilizers can increase crop yields, improve fertility, improve the quality of agricultural products, and increase the effectiveness of soil nutrients.
Therefore, the promotion and application of organic fertilizers are in line with the development requirements of countries around the world, and are important for promoting the harmonious and friendly development of agriculture and resources, agriculture and the environment, and man and nature, promoting the safety and clean production of agricultural products from the source, and protecting the ecological environment. significance.
With the improvement of people's living standards in various countries, the residents' demand for safe, hygienic and pollution-free organic and green food continues to increase. The majority of farmers urgently need to apply organic fertilizer to improve the market competitiveness of agricultural products.
Technical Features Of Organic Fertilizer Pellet Machine
1. The organic content can be high to 100%, make pure organic pellets;
2.. Feeding ground speed of the fertilizer pellet machine is adjustable, can apply various production requirements;
3. The whole organic fertilizer pellet machine is equipped with iron and overload protection device, give full consideration to the protection of the machine in use process;
4. The organic fertilizer pellet mill's main transmission gear drive with high precision, uses the quick-release ring die type of anchorear type, output is about 15% higher than type belt drive;
5. The grow fast organic fertilizer pellet making machine transmission part selects Japan high quality bearing, ensure transmission efficient, stable and reliable;
6. Adopt international advanced equipment and process of manufacturing of steel ring die, long service life, the final fertilizer pellets is smooth, high quality.
Working Principle Of Organic Fertilizer Pellet Machine
According to our experience in industries of biomass, we have designed MZLH ring die organic fertilizer pelletizer. MZLH biomass organic can pellet dfficiently towards different materials, which enables our customers get maximum benefits from it .
The ring die organic fertilizer pelletizing machine is mainly composed of feeding, mixing, granulating, transmission and lubrication systems, etc. It is used to develop the wet powder into the required pellets, and it can also crush the bulk dry powder into the required grow fast organic fertilizer pellets.
During the working process of the fertilizer pelleting machine die and the roller, the ring die is driven by the main power of the motor to rotate clockwise at a certain speed; as material enters the granulating chamber, the material starts to be taken into the working area, and the pressure roller is also driven by friction.
With the rotation of the die roll, the ingested material moves forward faster, and the extrusion force and the density of the material gradually increase.
When the extrusion force is increased enough to overcome the friction between the material in the die hole and the inner wall, the material with a certain density and cohesive force is squeezed into the ring die hole. Due to the continuous rotation of the die and roll, the material is continuously squeezed into the ring die hole.
Therefore, the material in the pellet manure fertilizer maker machine ring die hole is continuously squeezed out of the ring die hole after being formed, and is cut by the cutter to form organic fertilizer pellets.
How to make organic fertilizer pellets with complete organic fertilizer pellets production line?
The organic fertilizer production line is commonly used to process different fermented organic substance into organic fertilizer. Animal manure and agricultural waste are used as the main raw materials in organic fertilizer production. Richi supply organic fertilizer pellet production line with the capacity of 1-60 TPH.
Setting up an organic fertilizer business needs some equipment to form an organic fertilizers production line. We can provide you complete facilities for your bio organic fertilizer production line and we can also recommend best production plans for you.
The main machines in the whole organic fertilizer processing line include: compost turner, fertilizer crusher, grow fast organic fertilizer pellets granulator, rotary drum dryer, rotary drum cooling machine, rotary drum coating machine, crusher, rotary screening machine, packaging machines, belt conveyor and other accessories.
We offer complete organic fertilizer pellet plants and wholesale grow fast organic fertilizer pellets pelleting lines for the treatment and production of pelletized organic fertilizer.
According to the requests of RICHI client and of the constructive characteristics, our grow fast organic fertilizer pellets production plants have different construction characteristics and production capacity.
Then, how to make fertilizer pellets? The typical section of complete organic fertilizer production process are（Using different raw materials to make organic fertilizer, the process will be different.）:
First screening section This section is necessary as it is a first screening and cleans the raw material of stones, metal pieces, wood, feathers etc. The organic fertilizer equipment can be of the rotating drum type or belt type.
Composting section The composting process is done outdoors where the product is accumulated on piles and are periodically turned by a mechanical turning machine, in order to obtain the correct drying and fermentation.
Clump selecting section A self-propelled machine is positioned close to the product in order to being transported to the organic fertilizer pellet production line. It takes out the clumps and mixes the product.
Crushing section The machine consist of a rotating drum part in which the product is forced out through grids with holes with the desired dimension and cleaned of undesired parts in the product.
Pelletizing section The material is entering in the organic fertilizer pelletizing equipment passing through the conditioner (When processing organic fertilizer with certain raw materials, the configured organic fertilizer granulator machine does not require a conditioner.). Here other ingredients could be added, before the material goes into the pellet pressure chamber to be transformed into pellets by the die. On the outside of the holes some knives cut the pellets at the desired length.
Cooling section After pelleting by organic fertilizer pelletizer machine, the product is very hot, therefore it's necessary to cool the product at approximately +5°C in respect to the room temperature, in order to give it the right hardness and the best consistence to store and handle it.
Sieving section In this section the fertilizer pellet product is cleaned from the dust, which is brought back into the production cycle.
Packing section The pelleted grow fast organic fertilizer product is conveyed to the silo for storage before delivery. It can be delivered in bulk, loaded on trucks or packed in sacks or big-bag. The machines for packaging could be manual, semi-automatic or automatic, based on the requested production.
Other main machine needed in organic fertilizer production line
Organic fertilizer turner
Trough turner is the mainstream fermentation equipment of organic fertilizers producing and feeds fermentation, applicable to fermentation of all organic materials. The most prominent technique of the movable turner is to assemble the functions of grinding in the later stage of raw materials fertilization.
Along with the drying process, the efficiency of grinding has been greatly increased,lower the cost and primarily solve the problem that the capacity is influenced by the fertilizer grinding machine.
Organic fertilizer mixer equipment is our new-generation fertilizer mixing equipment. To improve the mixing uniformity, the single shaft mixer fertilizer mixer machine is designed for large fertilizer mixing capacity and used new rotor structure, the rotor close to the minimum gap can be adjusted to zero, effectively reducing the material residues.
The fertilizer mixing plant can mix powder materials in many fields such as pharmacy, food, animal manure, organic fertilizer, health care products, dyestuff, building materials, refractory material, etc.
The rotary dryer is mainly used for organic fertilizer granulation after drying. The designing for the lifter distribution & angle is reasonable, so it's with high energy utilization rate and drying evenly, reduce the frequency of cleaning up materials, easy to maintenance.
Fertilizer hammer mill is typically designed and applied to wet fertilizer material such as straw, sludge, barks, manures, humic acid,etc. Customers can adjust crushing spaces according to the thickness of fertilizer particles they need.
There is screen on the grading screen. The material feeds into the drum from the feed inlet when it is running. Materials rolls on the screen and finished particle comes out from another end, and those smaller particles discharges from the aggregate bin.
Applied to conveying powder, granular material and small block material which bulk density less than 1.67t/m³, it can works well at ambient temperature -20°C-40°C, and the temperature of material which be conveyed shall less than 60°C, belt length and motor assemble type can be produced according to customer's requirement.
The cooler's principle is adopted to cool the organic fertilizer pellets with high temperature and moisture. Hot air touches hot pellets and cool air touches cool pellets so as to avoid the pellet surface crack caused by sudden cooling produced by direct touching between cool air and hot pellets. At the same time, the airlock is used for feeding and space of air inlet bigger, therefore it can get better cooling effects.
Bagging machine includes automatic weighing, sewing, feeding and other parts. It is widely used in petrochemical, fertilizer, building materials, food, ports, logistics and other industries. It realizes full automation of material bagging from final product discharging to packing and completes automatic feeding, weighing, bagging, sewing and other operating procedures successively.
Related post about organic fertilizer making machine and organic fertilizer factory project construction
As a large organic fertilizer machinery manufacturer focusing on customer demands, depending on product quality and insisting on after-sales service, Richi Machinery is the most reliable cooperation partner for you! Engaged in providing a comprehensive array of hot-sale organic fertilizer & compound fertilizer machines ; We will, as always, be sincerely at your service!
Richi Machinery is a professional manufacturing enterprise integrating scientific
research and
development, manufacturing, sales and service. We have developed and manufactured
multifunctional
pelletizers, grinders, mixers, dryers and more than ten categories and more than 30
models of complete
machine products are widely used in feed, biomass, organic fertilizer, pet supplies,
solid waste
recycling, chemical industry, road construction and other fields. All RICHI products
have passed
ISO9001:2008 international quality system certification, EU CE certification and Customs
Union CU-TR
certification, successfully serving more than 2,000 customers in more than 100 countries
and regions
around the world.
In RICHI, every equipment and every pellet production line business plant can be customized. We will
formulate
multiple sets of pellet production process plans for comparative analysis according to the actual needs
of
customers, select a reasonable plan, and realize private customization. Our services run through all
aspects of
on-site terrain and environment survey, production line process design, raw material testing, cost
requirement
analysis, project investment budget, equipment installation and commissioning.
We adhere to the ISO9001 quality management system, and strictly implement international
standards for
product design and manufacturing processes. In terms of management systems, there are product
quality
accountability systems, product quality accountability systems, and safety production management
systems; in
terms of management tools, QC quality control management, SPC statistical process control,
sampling
inspection and measurement system analysis are used for quality control, to achieve effective
control of the
entire process of equipment production, and never let go of any quality hidden dangers that may
affect
customer operations.
RICHI has always been adhering to the spirit of craftsmanship to make every detail good, especially in
the link
of equipment preparation and delivery, we follow the standardized process: preparation order
check-equipment
factory quality inspection-packing list re-inspection-scientific packaging and transportation, ensure
the safe
and non-destructive delivery of equipment. According to customer needs, RICHI installation engineers
will guide
the construction of site infrastructure, equipment installation and commissioning and trial operation of
the
entire production line throughout the process. When the relevant project indicators reach the design
standards,
the client will carry out the project acceptance.
We have built a team of nearly 100 technical engineers to solve a series of problems in the
project from
consultation, site survey, sample analysis to plan design, installation and commissioning, and
maintenance.
We provide comprehensive and systematic training for the technical staff of each customer to
better serve
the customer's project needs. After the technicians have finished their studies, RICHI will
provide
follow-up technical support services, and the training engineers will follow up the project use
effects in
the later stage to ensure the stable operation of the customer's project.
