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For a long time, RICHI has accumulated rich experience in the pellet production lines construction, and has established cooperative relations with thousands of customers in more than 130 countries and regions, providing complete solutions for animal feed mill plants, aqua feed production lines, wood pellet production line, and agricultural waste biomass pellet production lines, organic fertilizer production line, cat litter production lines, etc., and provide services covering the entire life cycle of products.
Name:3 Sets Pig Feed Line
Country:Vietnam
Date:May 2021
Capacity:75T/H
Pellet Size:2-5mm
The install period:6 Months
Control Mode:Automatic
Guiding Price:2,100,000 USD
The feed industry is the material basis for the development of modern animal husbandry and livestock and poultry breeding. It is the link between planting, raising and processing, and the carrier for the coordinated development of agriculture, animal husbandry and fishery.
With the continuous development of the global economy, the feed industry has become an emerging sunrise industry, playing an increasingly important role in promoting economic growth and promoting the development of the breeding industry.
At present, Vietnam's feed industry has entered the industrial upgrading stage of expanding enterprise scale and improving product quality. The development of Vietnam's feed industry has shifted from a speed-oriented one to a combination of quality and speed, and the scale of production has continued to expand.
In this context, in order to seize market opportunities, the client company of this project invested $2.1 million in the construction project of a feed factory with an annual output of 400,000 tons. There are 71 employees in this project. The working day is about 300 days a year, with two shifts, each shift working about 8 hours.
The 3*25 t/h animal feed mill in Vietnam project covers an area of approximately 34967.8m2:
It should be emphasized that RICHI Machinery is responsible for the entire factory layout design and process flow of this project. Among them, the animal feed mill machine for three pig feed production lines are all provided by RICHI, and the equipment for one puffed fish feed production line is provided by other manufacturers. So, for us, this is a 3*25 t/h pig feed plant project.
The products of this 3*25 t/h animal feed mill in Vietnam project are pig feed and fish feed.
Among them, pig feed product types include suckling pig weaning feed, suckling pig nursery feed, piglet compound feed, medium pig compound feed, large pig compound feed, lactating sow feed, and pregnant sow feed; fish feed types include grass carp fingerling feed, compound feed for grass carp fattening, tilapia seed feed, compound feed for tilapia fattening, etc.
The specific production capacity of various feeds is shown in the table below:
Product Category | Product Category | Output (t/a) |
Food for pig | Suckling pig weaning feed | 10000 |
Food for pig | Suckling pig nursery feed | 30000 |
Food for pig | Compound feed for piglets | 90000 |
Food for pig | Medium pig compound feed | 90000 |
Food for pig | Compound feed for big pigs | 80000 |
Food for pig | Lactating sow feed | 20000 |
Food for pig | Pregnant sow feed | 20000 |
Fish food | Grass carp seed material | 1500 |
Fish food | Compound feed for grass carp fattening | 42000 |
Fish food | Tilapia fish seed material | 1500 |
Fish food | Compound feeding for tilapia fattening | 15000 |
The main production equipment of the pig feed and fish feed production line of this project is shown in the table below.
Name | QTY | Power |
Dust removal fan | 17 | 5.5 |
Scraper conveyor | 12 | 3 |
Bucket elevator | 19 | 7.5 |
Rotary distributor | 10 | 0.55 |
Rotary grading screen | 3 | 7.5 |
Animal feed pellet machine | 2 | 200 |
Animal feed granulator | 1 | 110 |
Expander | 1 | 160 |
Grinder | 2 | 160 |
Grinder | 1 | 200 |
Grinder | 1 | 110 |
Twin-shaft paddle mixer | 1 | 60 |
Counter flow cooler | 2 | 5 |
Counter flow cooler | 2 | 5 |
Impeller feeder | 3 | 2.2 |
Feeder | 4 | 4 |
Name | QTY | Power |
Dryer | 1 | 150 |
Twin screw extruder | 1 | 315 |
Feeder | 1 | 4 |
Rotary grading screen | 1 | 7.5 |
Scale liquid addition | 1 | 2 |
Counter flow cooler | 1 | 5 |
Grinder | 1 | 160 |
Ultrafine grinder | 2 | 160 |
Twin-shaft paddle mixer | 2 | 30 |
Scraper conveyor | 10 | 3 |
Bucket elevator | 5 | 5.5 |
Electromagnetic roller | 3 | 2 |
Rotary distributor | 4 | 0.5 |
Impeller feeder | 1 | 2.2 |
High pressure blower | 4 | 55 |
Dust collector | 3 | 1.5 |
Finished product inspection screen | 1 | 7.5 |
Screw conveyor | 52 | 3 |
Counter flow cooler | 1 | 7.5 |
Rotary grading screen | 1 | 7.5 |
Scale type liquid adding machine | 1 | 2 |
Name | Annual Consumption (t/a) | Storage Location | In-factory Turnover Period (d) |
Corn | 231000 | Vertical silo | 10 |
Soybean meal | 65100 | Vertical silo | 10 |
Rice bran meal | 35000 | Close position | 15 |
Wheat skin | 14075 | Close position | 7 |
Corn distiller's grains | 9150 | Vertical silo | 10 |
Calcium phosphate | 1626.2 | Close position | 15 |
Stone powder | 2450 | Close position | 15 |
Salt | 1100 | Close position | 15 |
Lysine | 560.58 | Close position | 15 |
Soybean oil | 300 | Oil tank | 10 |
Name | Annual Consumption (t/a) | Storage Location | In-factory Turnover Period (d) |
Soybean meal | 35600 | Vertical silo | 10 |
Rapeseed meal | 11900 | Close position | 15 |
Peanut meal | 5950 | Close position | 10 |
Corn | 5540 | Vertical silo | 10 |
Calcium phosphate | 292 | Close position | 15 |
Stone powder | 434 | Close position | 15 |
Salt | 144.6 | Close position | 15 |
Lysine | 99.47 | Close position | 15 |
Soybean oil | 100 | Oil tank | 10 |
The following are the water, electricity and boiler fuel consumption for this 3*25 t/h animal feed mill in Vietnam project:
Name | Annual Consumption |
Production electricity | 4.38 million degrees |
Domestic electricity | 120,000 degrees |
Tap water | 3600m³ |
Liquefied petroleum gas | 720kg |
Therefore, the layout of this 3*25 t/h animal feed mill in Vietnam project is reasonable.
01
Receipt and cleaning of raw materials
02
Crushing section
03
Ingredients and mixing
04
Granulation section
05
Packaging and storage
06
Finished product
The fish feed production process flow is as follows:
01
Receipt and cleaning of raw materials
02
Ingredients
03
First mixing
04
Secondary crushing
05
Secondary mixing
06
Tempering and extrusion
07
Drying
08
Oil injection cooling
The Vietnam Compound Feed Market size is expected to grow from USD 11.54 billion in 2023 to USD 15.30 billion by 2028, at a CAGR of 5.80% during the forecast period (2023-2028).
Growing livestock share in agricultural output and accelerating disposable income of consumers are the significant factors driving the compound feed market in the country.
The increasing demand for meat and meat-based products is among the prime factors driving the demand for compound feed in the country.
The demand for higher-quality meat at lower prices has been witnessing an upward trend in Vietnam. Economic growth has boosted the consumers' purchasing power, most of which is directed to the consumption of livestock meat. For instance, per capita, meat consumption has increased from 49.9 kg in 2020 to 51.3 kg in 2021. The increase in meat consumption increases the demand for compound feed, contributing to market growth.
Along with this, the Vietnamese, agencies, and ministries have introduced several schemes in the past, such as the livestock development strategy, to augment the government livestock sector, which resulted in an increment in production and meat consumption.
According to Law on Animal Husbandry, there is a need to apply science and technology in livestock production to improve the productivity, quality, efficiency, and competitiveness of the animal husbandry sector, to ensure food safety, epidemic safety, environmental protection, and to cope with climate changes.
Moreover, Vietnam's import demand for corn and grain by-products for animal feed has been growing. Corn account for the majority, while the rest will be wheat and barley, reflecting the trends of the meat industry. Therefore, the favorable government policies for animal husbandry and the demand for meat strengthen the compound feed market in the country during the forecast period.
If you are interested in investing in and building an animal feed mill in Vietnam, contact RICHI Machinery to obtain professional feed mill technical solutions and full animal feed mill equipment quotations, civil engineering plans, full plant layout, videos and pictures of past projects!