For a long time, RICHI has accumulated rich experience in the pellet production lines construction, and has established cooperative relations with thousands of customers in more than 130 countries and regions, providing complete solutions for animal feed mill plants, aqua feed production lines, wood pellet production line, and agricultural waste biomass pellet production lines, organic fertilizer production line, cat litter production lines, etc., and provide services covering the entire life cycle of products.
The Egyptian customer is an investor who has never been exposed to the feed processing business before. Based on the prospects of the feed industry in Egypt and surrounding countries, the customer decided to invest in the construction of a compound animal feed mill machine project with an annual output of 20,000 tons, with an hourly output of 8-10t/.h, and a total investment of 480,000 US dollars.
It will process livestock, poultry, aquatic products and other compound feeds, and the main process is: cutting materials (corn, wheat, soybean meal, rapeseed meal, rice bran, etc.) → crushing → mixing → granulation → packaging.
After the 8-10t/h feed mill construction in Egypt project is completed and put into operation, the number of employees will be 15. We work 300 days a year, with one production shift every day and each shift working 8 hours.
This 8-10t/h feed mill construction in Egypt project covers an area of 2,000 square meters and the production plant area is 1,500 square meters. The project construction content and scale are as follows.
|Hopper and fence||3 units|
|Scraper conveyor||3 units|
|Bucket elevator||3 units|
|Rotating sifter||1 set|
|Impeller air shutter||1 set|
|Powder cleaning sieve||1 set|
|Permanent magnet cylinder||3 units|
|Bin to be crushed||3|
|Micro pulverizer||3 units|
|Settling chamber||3 rooms|
|High pressure blower||3 units|
|Material sealing auger||3 units|
|Self-cleaning rapid hoist||/|
|Hammer mill crusher||3 units|
|Ingredients warehouse group||20|
|Large out-warehouse machine||4 units|
|Out of warehouse machine||13 units|
|Small warehouse out machine||3 units|
|Small ingredient adding machine||1 set|
|Small material review scale||1 set|
|Twin-shaft paddle mixer||1 set|
|Buffer bin||1 set|
|Scraper conveyor||1 set|
|Self-cleaning rapid hoist||1 set|
|Conical powder sieve||1 set|
|Permanent magnet cylinder||1 set|
|Buffer bin||2 units|
|Material level indicator||2 units|
|Pneumatic gate||2 units|
|Vibrating electric hammer||2 units|
|Animal feed granulator||1 set|
|Single conditioner||1 set|
|Air shut-off device||/|
|Counter flow pellet cooler||1 set|
|Cooling fan||1 set|
|Pellet feed crumbler||1 set|
|Self-cleaning rapid hoist||1 set|
|Scraper conveyor||1 set|
|Rotary grading screen||1 set|
|Finished product warehouse||3|
|Vibrating grading screen||1 set|
|Packaging scale||2 units|
|Belt feeding double bucket packaging scale||1 set|
|Bag filter||3 units|
|Biomass fuel boiler||1 set|
The raw and auxiliary materials used in the 8-10t/h feed mill construction in Egypt project are mainly soybean meal, corn, and a small amount of salt premix, with a product volume of 20,000 tons per year.
During the production process, after crushing and stirring, a boiler is used to provide the steam required for granulation to be heated to 150°C. The boiler is a biomass boiler.
Main raw and auxiliary material consumption：
|Name||Annual consumption||Maximum storage capacity|
|Packaging bag||50,000 items/a||10,000|
Project energy consumption:
|Electricity||3 million kW·h/a|
|Product type||Annual Production Scale||Specification|
|Compound feed for livestock and poultry||10000t||50kg/bag|
|Aquatic compound feed||10000t||50kg/bag|
The electricity used by this 8-10t/h feed mill construction in Egypt project is connected to the Municipal Grid, with an annual power consumption of 3 million kw·h, meeting the project's electricity needs.
The water used in this 8-10t/h feed mill construction in Egypt project is connected to the urban municipal pipe network. The water used in the project is mainly production water, domestic water and boiler feed water. The water for the project is supplied by the municipal water network, and the water consumption is approximately 1960t/a.
Domestic sewage from the animal feed pellet production line project enters septic tanks for treatment and is handed over to surrounding villagers for use in farmland fertilization without being discharged; boiler water is recycled and used without discharge.
This 8-10t/h feed mill construction in Egypt project is divided into production area, storage area and living and office area, with the entrance and exit set in the north. A comprehensive analysis of the factory layout can meet the requirements of production process, production management and daily maintenance, and is conducive to organizing production, raw material transportation, and product delivery. The flow of people and logistics lines are clear, and the factory layout is feasible. See Appendix 4 for the specific layout.
A comprehensive analysis of the factory layout can meet the requirements of production process, production management and daily maintenance, and is conducive to organizing production, raw material transportation, and product delivery. The flow of people and logistics lines are clear, and the factory layout is feasible.
Initial cleaning and screening of raw materials
Raw material crushing
Ingredients and mixing section
Pelleting & Cooling section
Graded packaging section
Africa is RICHI Machinery's main market, and currently, our feed mill equipment has been exported to more than 95% of African countries. Among them, the more distinctive projects include:
10-15T/H feed factory in Zimbabwe, 25t/h custom feed mill in Uganda, 10t/h cattle feed production line in South Africa, 10t/h feed line in Mauritania, 10-12t/h animal feed plant in Angola, 10t/h peanut shell Feed line in Senegal, 5-6T/H powder feed line in Ethiopia, 10-15t/h feed pellet line in Algeria, 5 tons customized feed line in Libya, 5t/h poultry feed mill in Kenya, 3-5t/h animal feed pellet production line in Tanzania, 1 ton extruded feed line in Senegal, 3-5t/h chicken feed mill in Zimbabwe, etc.
If you want to start 1-100t/h feed mill construction in Egypt or other countries, feel free to contact RICHI MACHINERY!
At present, Egypt agriculture has entered a new stage of development, and animal husbandry has become an important way to increase farmers' income and prosper local economies. Feed is the main component of the cost of livestock products and the material basis for the development of modern animal husbandry.
The development of the feed industry must adapt to the requirements of the continuous development of the animal husbandry industry. With the deepening of the reform of the economic system, urban and rural economies are booming.
After the people have enough food and clothing, they are further required to improve the food structure in people's daily lives and increase the proportion of meat, eggs, and milk in food.
In order to increase the proportion of animal food in the food, we must vigorously develop the livestock breeding industry, and to develop the breeding industry, we must develop the production of the feed industry.