Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Name:Automatic chicken broiler feed factory in Iran
Country:Iran
Date:August 2022
Capacity:15T/H
Pellet Size:2-4mm
The install period:100 Days
Control Mode:Automatic
Guiding Price:700,000 USD
This 15t/h chicken feed mill in Iran is a feed factory expansion project. The client company is an enterprise integrating poultry feed processing and poultry feed breeding.
In August 2016, this customer built a construction project with an annual output of 90,000 tons of feed and 15 million broilers.
After several years of development, because the feed production of the customer company is currently running at full capacity and the supply exceeds demand, in 2022, the customer plans to expand the existing feed production scale and is still under construction in the original factory area.
According to the actual needs of customers, we customize a complete chicken feed mill expansion plan for customers and provide all feed equipment for the expansion project.
After the 15t/h chicken feed mill in Iran expansion project is completed, the annual output of feed will be 160,000 tons, and 15 million broiler chickens will be put on the market annually (the sales scale of broiler chickens will remain unchanged). In addition to self-use feed, other feed will be sold to surrounding countries and regions.
The factory currently covers an area of 25,335m2. The existing buildings include feed production workshops, broiler sales sheds and cleaning sheds, warehouses, office buildings, dormitory buildings, canteens, sales service departments, boiler rooms, power distribution rooms, and guard rooms.
This 15t/h chicken feed mill in Iran project purchased new feed production equipment and installed it next to the feed production line in the existing production workshop. This expansion project does not require new land and relies on existing raw material warehouses, finished product warehouses, raw material silos, biomass boilers and other buildings.
This 15t/h chicken feed mill in Iran project is an expansion project with an annual output of 70,000 tons of feed. The product plans before and after the project expansion are detailed in the table below:
Feed | 90,000 Tons (original) | An increase of 70,000 tons | 160,000 Tons |
Broiler chicken | 15 million (original) | / | 15 million |
Name | Existing project consumption | Consumption after expansion |
Soybean meal | 9000 | 16000t/a |
Miscellaneous meal (including cotton meal, rapeseed meal, soybean meal, stone meal, sesame meal, secondary flour, etc.) | 9000 | 16000t/a |
Corn | 63000 | 112000t/a |
Feed oil | 3600 | 6400t/a |
DDGS protein powder | 3600 | 6400t/a |
Trace elements (mixed with complex enzyme yellow fertilizer, lysine, sodium chloride, threonine, etc.) | 1800 | 3200t/a |
Molded biomass fuel | 900 | 1600t/a |
This 15t/h chicken feed mill in Iran project only expands the scale of feed production. The sales scale of broiler chickens remains unchanged. The chicken feed production process is consistent with the existing engineering feed production process, as follows:
This 15t/h chicken feed mill in Iran project purchased new feed production equipment from Richi Machinery, such as crushers, pulse dust collectors, mixers, chicken poultry feed pellet machines, crumblers, and double-bucket belt packaging scales, and installed them next to the feed production line in the existing production workshop.
This Iran chicken feed plant project plans to add a 3t twin-shaft paddle mixer to replace the existing twin-shaft high-efficiency mixer, and the remaining existing production equipment will continue to be produced.
Device Name | QTY | Remark |
Permanent magnet cylinder magnetic separator | 4 | original |
Bag pulse dust removal | 2 | original |
Pulse dust collector | 1 | New |
Chicken feed grinder | 2 | original |
Bucket elevator | 5 | original |
Bucket elevator | 1 | New |
Spiral discharge auger | 2 | original |
Closed air screw conveyor | 1 | New |
Scraper conveyor | 1 | New |
Bag cyclone dust collector | 2 | original |
Rotary distributor | 2 | original |
Rotary distributor | 1 | New |
Ingredients warehouse | 10 | original |
Ingredients warehouse | 8 | New |
Ingredients auger | 8 | New |
Out-of-warehouse scraper | 2 | original |
Automatic batching system | 1 | original |
Conditioner | 1 | original |
Chicken feed making machine | 1 | original |
Chicken feed making machine | 1 | New |
Micro liquid adding equipment | 1 | original |
Quantitative color scale | 1 | original |
Double bucket belt packaging scale | 1 | New |
Ingredients weighing bucket | 1 | New |
Double-shaft high-efficiency mixer | 1 | disuse |
Twin-shaft paddle mixer | 1 | New |
Transfer cooling tower | 1 | original |
High pressure blower | 1 | original |
Two-roller granulator | 1 | original |
Three roller crusher | 1 | New |
Gyratory classifying screen | 1 | original |
Air compressor | 1 | original |
Chicken feed grinder | 1 | original |
Water droplet crusher | 1 | New |
Single screw extruder | 1 | original |
Horizontal drum cooler | 1 | original |
Counter flow cooler | 1 | New |
Bag pulse dust removal | 2 | original |
Air compressor | 1 | original |
Chicken feed pellet mill | 1 | original |
2T/H biomass boiler | 1 | original |
Corn silo | 2 | original |
Rice/corn silos | 2 | original |
Feed oil silo | 2 | original |
Permanent magnet cylinder | 1 | New |
Feeder | 1 | New |
Conditioner | 2 | New |
Flat rotary grading screen | 1 | New |
Grease sprayer | 1 | New |
Automatic bag sewing label machine | 1 | New |
Pulse dust collector | 1 | New |
There will be no new employees in this 15t/h chicken feed mill in Iran project. In order to meet the needs of the new production capacity, the employees' working shifts after the expansion will be changed from the existing one shift to two shifts for production. There are currently 58 employees in the factory, all of whom have room and board in the factory.
The expansion project implements a two-shift system, each shift is eight hours, and the working hours are from 7:00 am to 10:00 pm. The company works 280 days a year. The project does not produce at night.
01
Water suppl
The 15t/h chicken feed mill in Iran project water is supplied by the urban tap water supply pipe network. This expansion project mainly expands the scale of feed production. There is no production water in the feed production process and the project does not increase the labor capacity. Therefore, the expansion project does not add new production water and domestic water.
02
Drainage
The boiler dust removal water is recycled after settling in the sedimentation tank and is not discharged; the wastewater of this 15t/h chicken feed mill in Iran project is mainly the wastewater generated during the boiler soft water preparation process. The wastewater production volume is 0.96t/d, which is reused for cleaning the existing engineering broiler sales shed.
03
Power supply
This project is powered by the urban power grid, relying on the existing power supply system, with an annual power consumption of approximately 1 million kilowatt hours.
This 15t/h chicken feed mill in Iran project plans to purchase equipment and install it next to the poultry feed production line in the existing production workshop, without adding new land. The layout of the existing buildings in the factory area is as follows:
The functions of the areas within the chicken feed mill factory are clear, so they do not interfere with each other and are easy to communicate with.
The solid waste of this 15t/h chicken feed mill in Iran project mainly comes from the debris generated during the impurity removal process, iron impurities generated during the iron removal process, dust collected by the pulse bag dust collector, waste packaging bags, and boiler slag.
01
Impurity removal process
The amount of debris generated by this expansion project is about 6t/a, which is general waste. After collection, it will be processed regularly by the environmental sanitation department.
02
Iron impurities are produced during the iron removal process
The amount of iron impurities produced in this expansion project is about 0.6t/a, which will be collected and sold to waste recycling companies.
03
Dust collected by dust collector
The amount of dust collected by the pulse bag dust collector in this project is 5.8627t/a, which is reused as raw material.
04
Waste packaging bags
The raw and auxiliary material packaging bags of the project are available in various specifications such as 20kg/bag, 40kg/bag, etc. The amount of waste packaging bags produced is about 1.4t/a, which is collected centrally and delivered to the waste collection station.
05
Boiler slag
The boiler forming biomass pellets in this 15t/h chicken feed mill in Iran project consume about 700t/a, and burning 100t of biomass produces 1.5t of slag. The slag generated in this expansion project is 10.5t/a, which will be collected and sold for use as building materials.