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40-50T/H Feed Mill Factory in Kazakhstan

This project is a feed mill factory in Kazakhstan, capacity 40-50 tons per hour, covering 82,000 tons duck feed production, 15,000 tons chicken feed production, 71,000 tons pig feed production, 72,000 tons fish feed production.

40-50T/H Feed Mill Factory in Kazakhstan

OVERVIEW

This project is a large-scale compound feed mill factory in Kazakhstan, capacity 40-50 tons per hour. This feed mill factory project has a total area of 14069.14m² and a total construction area of 10574.00m². It is mainly engaged in the production and sales of feed.

The investment in equipment alone for this 40-50t/h feed mill factory in Kazakhstan project is US$1.8 million. The project includes 5 compound feed production lines (3 * poultry feed production lines, 1 * pig feed plant, 1 * extruded fish feed production line).

The products of this project are duck compound feed, chicken compound feed, etc. feed, pig compound feed and fish compound feed, with a total production capacity of 240,000 tons/year.); raw material and finished product warehouses, vertical silo areas, waste gas and waste water treatment facilities, office buildings, and staff canteens.

  • Name:

    240000 T/A Animal Feed Factory Project

  • Country:

    Kazakhstan

  • Date:

    April 2019

  • Capacity:

    40-50T/H

  • Pellet Size:

    1.5-6mm

  • The install period:

    9 Months

  • Control Mode:

    Automatic

  • Guiding Price:

    US$1.8 million

Construction content of 40-50 t/h feed mill factory in Kazakhstan

Product plan

The products of this feed mill factory in Kazakhstan project are duck compound feed, chicken compound feed, pig compound feed and fish compound feed, with a total production capacity of 240,000 tons per year.

The feed product types include:

Product Category Product Category Output (t/a)
Duck compound feed Duck ingredients 6000
Duck compound feed Fat duck ingredients 54000
Duck compound feed Egg and duck ingredients 22000
Chicken compound feed Chicken ingredients 1000
Chicken compound feed Ingredients for medium and large chicken 13000
Chicken compound feed Layer ingredients 1000
Pig compound feed Compound feed for piglets 24000
Pig compound feed Compound feed for medium and large pigs 46000
Pig compound feed Lactating sow feed, pregnant sow feed 1000
Fish compound feed Grass carp compound feed 42000
Fish compound feed Tilapia compound feed 30000
Total -- 240000

According to calculations, it can be estimated that the animal feed pellet production lines can produce 14-15t/h duck feed, 2-3t/h chicken feed, 12-13t/h pig feed, and 12-13t/h fish feed.

Equipment for starting feed mill factory in Kazakhstan

The main production equipment of the large compound feed mill factory in Kazakhstan project is as follows:

Name QTY Power
Dust removal fan 7 5.5
Dust removal fan 19 1.5
Dust removal fan 6 twenty two
Centrifugal fan 5 30
High pressure blower 2 55
Scraper conveyor 12 4
Bucket elevator 21 7.5
Auger conveyor 8 3
Spiral distributor 15 0.37
Rotary grading screen 5 7.5
Impeller feeder 5 1.5
Feeder 4 1.5
Powder sieve 2 11
Animal feed granulator 3 160
Twin screw extruder 1 315
Feed grinder 5 160
Ultrafine grinder 3 160
Twin-shaft paddle mixer 1 15
Twin-shaft paddle mixer 2 30
Counter flow cooler 4 37
Dryer 1 130

Raw and auxiliary material consumption

The following are the main raw materials and raw material consumption used in the products of this feed mill factory in Kazakhstan project:

Name Annual consumption In-factory turnover period (d)
Corn 134000 10
Soybean meal 52800 10
Rapeseed meal 38000 15
Peanut meal 4000 10
Rice bran meal 600 15
Wheat skin 1440 7
Corn distiller's grains 2000 10
Calcium phosphate 1880 15
Stone powder 5000 15
Salt 700 15
Lysine 880 15
Soybean oil 400 10

Physical and chemical properties of raw materials

In order to let you further understand the feed raw materials used in the formulation, the following will briefly introduce to you the physical properties of the raw materials used in this feed mill factory in Kazakhstan project:

Number of employees and work system

Energy consumption

The energy consumption of this feed mill factory in Kazakhstan project is shown in the table:

Name Annual consumption
Production electricity 23 million degrees
Domestic electricity 120,000 degrees
Tap water 3000m3
Steam 4800m3

40-50T/H Kazakhstan feed mill factory layout and rationality analysis

The nature of the land is Class II industrial land. The feed mill factory in Kazakhstan project is engaged in feed production and sales. It is a relatively lightly polluting project. It is far from the residential area and is not upwind of the residential area. The location of the project is reasonable.

According to the characteristics of the natural topography and peripheral roads, the factory area of this feed mill factory in Kazakhstan project is arranged in a plane layout with the entrance and exit located in the west of the factory area and connected to the road outside the factory in the west.

The raw material area, production area and finished product area are arranged from east to west in the factory area. From a production perspective, the material flow is reasonable and the production operation is smooth, which is conducive to the organization and implementation of the production process. (Find RICHI on YouTube )

Production process flow design of feed mill factory in Kazakhstan

According to the type of feed that the customer wants to process, the 40-50t/h feed mill factory production process designed by our customer includes two types:

Below, RICHI will describe the two processes in detail.

Introduction to the production process of poultry feed and pig feed

  1. Raw material reception and cleaning
    Bulk raw materials are transported into the factory by vehicles, and are automatically unloaded at the raw material discharge port.
    A waste gas collection and treatment system is installed above the discharge port, and a pulse dust collector is used to collect and recycle the raw material dust generated by the unloading and reuse it as raw materials.
    The raw materials enter the powder cleaning screen through the scraper conveyor and bucket elevator to remove large impurities, then enter the permanent magnet cylinder to remove iron impurities, and then directly enter the batching bin.
  2. Crushing section
    The materials to be crushed (corn, soybean meal) are fed from the top feed port through the feeder matched with this machine, and enter the crushing chamber from the left or right through the feed guide plate.
    They are struck by the high-speed rotating hammer and rubbed by the sieve plate. Under the action, the materials are gradually crushed, and are discharged from the base outlet through the screen holes under the action of centrifugal force and air flow.
  3. Ingredients
    After automatic PLC measurement, various materials are transported through the auger into the batching scale in proportion to ensure that the material weight tolerance is within the range allowed by the company.
  4. Mixing:
    The materials enter the mixing system after automatic batching, and the various materials are fully mixed, and the mixing uniformity exceeds 93%. This section is a key section to ensure feed quality.
    This section uses a high-efficiency double-shaft paddle mixer, and multiple liquid addition devices can be set up according to the needs of the formula.
    During the mixing process, the flow rate and optimal time of liquid addition are controlled by a microcomputer to ensure that the liquid raw materials and solid phase raw materials are fully mixed evenly.
    In order to reduce cross-contamination of feed raw materials and improve the working environment, a pulse bag dust filter is installed on the hand feeding device to return the dust of the added raw materials to the original process line. The mixed ultra-fine powdered feed enters the subsequent expansion and granulation process.
  5. Conditioning
    After mixing, the powder enters the modulator. The material is exposed to high humidity and high temperature in the steam. Generally, the temperature of the material in the modulator is about 60-95°C and the moisture is about 15%, so that the material can be fully preheated.
  6. Pelleting
    The conditioned raw materials enter the animal feed pellet machine for granulation.
  7. Cooling
    Use a counter-flow cooler to cool down the feed pellets to ensure that the feed temperature is 3-5°C higher than room temperature and the moisture content is below 12%.
  8. Packaging and storage
    After cooling, the granules or crumbled pelletes are screened out through a grading screen to remove a small amount of finely crumbled pellets and then enter the finished product warehouse. They are packaged and stored in the warehouse using automatic measurement.
  9. Finished product
    Qualified feed pellets product, ready for sale.

Fish feed production process for feed mill factory in Kazakhstan project

  1. Raw material reception and cleaning
    This process is the same as the raw material receiving section of livestock and poultry feed.
  2. Batching
    After automatic PLC measurement, various materials are transported through the auger into the batching scale in proportion to ensure that the material weight tolerance is within the range allowed by the feed mill factory.
  3. Primary mixing
    After the computer batching system batches the ingredients according to the formula requirements in the central control room, the primary mixing is performed. Primary mixing is the preliminary mixing of materials.
  4. Secondary crushing
    After primary mixing, it enters the secondary crushing section for secondary crushing, so that the particle size of the material reaches 90% and passes through a 60-mesh screen.
  5. Secondary mixing
    After secondary crushing, it enters the secondary mixer to fully mix various materials, and the mixing uniformity exceeds 93%. This section is a key section to ensure feed quality. This section uses a high-efficiency double-shaft paddle mixer, and multiple liquid addition devices can be set up according to the needs of the formula.
  6. Conditioning
    After mixing, the powder enters the modulator. The material is exposed to high humidity and high temperature in the steam. Generally, the temperature of the material in the modulator is about 100°C and the moisture is about 25%, so that the material can be fully preheated and matured.
  7. Extrusion
    The tempered raw materials enter the twin screw extruder for expansion.
  8. Drying
    The drying process of feed mill factory in Kazakhstan project is equipped with a gas-water separation device, and the exhaust gas will not appear white smoke.
  9. Oil spray cooling
    Spraying an appropriate amount of soybean oil on the surface of expanded pellet feed can increase the energy level of the feed and improve the appearance quality of fish feed.
  10. Packaging and storage
    Similar to the production process of livestock and poultry feed pellets, the cooled pellets enter the finished product warehouse and are packaged and stored in the warehouse using automatic measurement.

Setting up feed mill factory in Kazakhstan

Up to now, Richi Machinery has exported more than 20 complete sets of equipment for pellet production lines and more than 100 stand-alone equipment to Kazakhstan.

Our pellet production line projects in Kazakhstan mainly cover poultry feed processing, ruminant feed processing, fish feed processing, fish feed pellet processing, sunflower seed shell pellet processing, oil residue pellet processing, waste paper pellet processing, grass pellet processing, and fish feed processing , shrimp feed processing and cat litter particle processing and other fields.

In response to customer needs in different fields, we customize the feed mill and pellet production lines with various processes or you can chose from a selection of standardized design, offering a quick and easy order processing.

Besides equipment for the entire process chain from intake to packed product, we also support you with training sessions, technology know-how, automation expertise, services, retrofits and plant engineering.

Setting up feed mill factory in Kazakhstan

Need more information on feed mill factory in Kazakhstan or our compound feed milling equipment? Contact us anytime!

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