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Senegal 3-5T/H Professional Design Poultry Feed Pellet Plant Project

The contract for this poultry feed pellet plant in Senegal project was signed on March 4, 2017, and it will be put into installation and commissioning within about 30 days. The first phase investment is US$85,000. The production line is for layer chicken powder and broiler pellets (3-4 mm pellets).

Senegal 3-5T/H Professional Design Poultry Feed Pellet Plant Project

OVERVIEW

In the spring of 2017, a chicken farming family in the suburbs of Dakar, the capital of Senegal, decided to break through the limitations of relying on imported mixed powder in the past and embark on the road of independent feed production. Behind it stood a young local farming entrepreneur who inherited his family's decades of poultry farming experience and was inspired by the government's "rural revitalization and food security" strategy.

In the past, a bag of imported feed powder cost a lot of money, and there were also uneven quality, and transportation, storage, and quality preservation were all problems. As the family size expanded to a small and medium-sized scale with an annual output of 150,000 chickens, the cost and supply chain pressure increased significantly, and traditional methods could no longer meet the future market expansion needs.

Therefore, the entrepreneur consulted RICHI Machinery in March 2017 and expressed his intention to build a poultry feed production line with a daily output of 3-5 tons to achieve self-supply and external sales, support the operation of the family factory, and realize agricultural industrialization.

The contract for this poultry feed pellet plant in Senegal project was signed on March 4, 2017, and it will be put into installation and commissioning within about 30 days. The first phase investment is US$85,000. The production line is for layer chicken powder and broiler pellets (3-4 mm pellets).

  • Name:

    Animal Feed Pellet Line

  • Country:

    Senegal

  • Date:

    March 4, 2017

  • Capacity:

    3-5T/H

  • Feed Pellet Size:

    powder feed and 3mm, 4mm pellet feed

  • The install period:

    30 Days

  • Workshop size(L*W*H):

    9m*5m*13m

  • Poultry feed manufacturing plant cost:

    85,000 USD

Raw material selection: close to the local area, taking into account nutrition and cost

Senegal has a hot and dry climate and concentrated agricultural crops. This poultry feed pellet plant in Senegal project selects economical and high-quality feed raw materials from the surrounding supply chain:

These raw materials are in line with the characteristics of farmers in the country, with convenient transportation and stable prices, realizing the construction of a local feed system of "low cost + high nutrition".

Technical route: standardized mixing + environmentally friendly granulation process

RICHI's customized 3-5 tons/hour poultry feed pellet plant in Senegal adopts the standard process of "crushing → mixing → conditioning → granulation → cooling → screening → packaging". The details are as follows:

  1. Raw material reception and initial screening: corn, meal, etc. are loaded into the hopper, and a vibrating screen is equipped to remove impurities;
  2. Crushing stage: A 30-22kW hammer crusher is used to crush corn kernels to 2-4mm, which is suitable for mixed particle formation;
  3. Precise mixing: A 3t double-screw mixer achieves the mixing of raw materials + premixes, salt, and vitamins according to the set ratio;
  4. Pre-conditioning pretreatment: A 2.2kW conditioner adds hot steam to increase the moisture content and heat treatment of the raw materials to enhance the bonding degree;
  5. Pellet forming: The core is RICHI SZLH320 ring die poultry feed pellet machine (capacity 3-4t/h, main motor 37kW, quenching and tempering 1.5kW, die diameter 320mm), produces 3-4mm chicken pellets;
  6. Cooling system: 3kW ventilation cooler reduces temperature and moisture to maintain pellet hardness and is suitable for storage;
  7. Screening and return material: 1.5kW vibrating screen removes dust and broken particles to improve the yield; Weighing and packaging: automatic electronic scale + sealing machine, which can support 25 and 50kg moisture-proof bag packaging;
  8. Auxiliary system: spiral elevator pipeline transportation, electric control box, PLC system cooperate with on-site maintenance.

The entire poultry feed pellet plant in Senegal adopts 380V/50Hz/3-phase power supply, with a total installed power of about 110kW. The plant area is 9×5×13 meters, the installation period is 30 days, and it can be configured with 5-6 people to operate (1-2 people feeding, 1 quenching and tempering, 1 granulation, 1-2 packaging).

Multi-particle production, strengthening production capacity and product spectrum

Although the poultry feed pellet plant in Senegal focuses on poultry feed pellets (layer chickens & broilers 3-4mm), it can also be flexibly processed under the premise of adjustable feed particle size, formula and mold:

Furthermore, it also supports roughage pellets (straw, corn stalks, etc.)---SZLH series ring mold + drying and dust removal equipment is required.

This single-line multi-specification feature can help customers expand high-value-added markets such as white-striped chicken feed and pet/exotic pet feed, and enhance R&D competitive flexibility.

Core equipment configuration: grade matching cost budget

According to the RICHI array, the poultry feed pellet plant in Senegal project uses the following main equipment (including model/parameter/capacity/motor, etc.):

This configuration of poultry feed pellet plant in Senegal meets the design capacity of 3-5t/h, and the overall investment is US$85,000-95,000 (including equipment, installation and commissioning, and training). It can be upgraded to a higher-yield SZLH350 (5–7t/h) or SZLH420 (8–12t/h) later.

Equipment installation and commissioning: Professional assistance for customers on site

To reduce costs, customers choose to install by themselves. RICHI dispatched two engineers to provide on-site guidance, alternate 24/7 support, and cooperate with the local team for commissioning. RICHI's remote + on-site dual guarantee allows the poultry feed pellet plant in Senegal project to be successfully started within 30 days, with seamless compatibility of 380V/50Hz power supply, and operation training covering 5–6 local employees.

Through this model, customers learn equipment maintenance and formula adjustment, reduce production costs from relying on manufacturers, form an independent research and development system, and lay the foundation for future expansion of the second phase.

Market potential: Blue ocean under the wave of agricultural modernization in Senegal

Transaction review and customer feedback: the power of truth and trust

The customer continues to repurchase accessories and molds, and the second phase is considering installing SZLH350, more storage facilities and semi-automatic packaging systems.

Project innovation: integration of local resources and production capacity synergy

To strengthen the stickiness of the poultry feed pellet plant in Senegal project, RICHI and customers jointly promoted the following upgrade strategies:

Why the project is trustworthy and replicable?

Why are you interested in this project?

ou may be:

The project has:

This poultry feed pellet plant in Senegal project has achieved a model of localization transformation from design, procurement, commissioning to output. Today, this 3-5 tons/hour poultry feed pellet line has become the lifeline for customers' local breeding with high efficiency and controllable costs. If you are looking for an agricultural upgrade solution that is "close to the land and has export quality", this is the best entry point.

Feel free to consult RICHI Machinery and let us build a better, more economical and more sustainable animal feed production line system for you based on local conditions. The poultry feed pellet plant in Senegal project supports free process design, capacity evaluation, cost estimation and sample trial production. One line connects the new blue ocean of future agriculture.

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Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.

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