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For a long time, RICHI has accumulated rich experience in the pellet production lines construction, and has established cooperative relations with thousands of customers in more than 130 countries and regions, providing complete solutions for animal feed mill plants, aqua feed production lines, wood pellet production line, and agricultural waste biomass pellet production lines, organic fertilizer production line, cat litter production lines, etc., and provide services covering the entire life cycle of products.
Name:180,000 Tons/Year Pig Feed Mill
Country:Russia
Date:February 2021
Capacity:30T/H
Pellet Size:2-5mm
The install period:8 Months
Control Mode:Full Automatic
Guiding Price:1,500,000 USD (including silo)
This 30t/h commercial feed mill in Russia project is large pig feed production project for producing pig feed for various growth stages. The customer is a large breeding pig production enterprise.
In order to meet the market and company development needs, the customer invested in the construction of this 30t/h complete compound pig feed plant project.
Product Name | Annual Output (t/a) |
Piglet compound feed | 54,000 |
Compound feed for growing and fattening pigs | 90,000 |
Breeding pig compound | 36,000 |
The total area of this 30t/h commercial feed mill in Russia project is 32482m2, with a total construction area of 8299m2. The construction content mainly includes production workshop, raw material workshop, finished product workshop, vertical cylinder warehouse, office building and other public auxiliary projects.
Below are some of the main animal feed mill machine for this 30t/h commercial feed plant in Russia project.
Equipment Name | Model Specifications |
Pulse dust collector | Rotary distributor |
Fan | Ingredients scale and weighing door |
2T/H Boiler | High efficiency mixer |
Conical powder cleaning screen | Conical powder cleaning screen |
Impeller feeder | Pneumatic round tee |
Hammer crusher | Twin-shaft paddle mixer |
Silencer | Animal feed pellet machine |
Material sealing screw conveyor | Vibrating air hammer |
Crusher | New Counterflow Cooler |
Buried scraper conveyor | feeder |
Bucket elevator | Feeding air shut-off device |
Cylindrical primary cleaning screen | Cooling fan |
Permanent magnet cylinder | Rotary grading screen |
Bucket elevator | Conveying auger |
Belt feeding double bucket packaging scale | Liquid adding machine |
The following are the main raw materials and annual usage used by this 30t/h commercial feed mill in Russia project for pig feed processing:
Name | Annual dosage |
Corn | 102060t |
Fishmeal | 9360t |
Bean cake | 33120t |
Wheat bran | 13500t |
Stone powder | 2214t |
Calcium hydrogen phosphate | 1980t |
Rice bran | 12960t |
Premix | 1800t |
Vegetable oil | 1800t |
Salt | 540t |
Other additives | 2466t |
Name | Annualconsumption |
Biomass fuel | 800t |
Water | 6627.1m3 |
Electricity | 400,000 kW·h |
Name | Annual dosage |
Hydrochloric acid | 1500ml |
Sulfuric acid | 3000ml |
Nitric acid | 1500ml |
The raw material entrance of the 30t/h commercial feed mill in Russia project is located on the north side of the factory area, and the finished product export is located on the west side of the factory area, connected to the park road, making it easy for vehicles to enter and exit.
The water source of the 30t/h commercial feed mill in Russia project is tap water, which can meet the needs of this project. The water used in this project is mainly domestic water and production water.
The employee water consumption quota is calculated as 145L/person·d, of which domestic water consumption is 110.88m3/d and 3262.50m3/a;
The water required for boiler heating is soft water, which is produced by a water softener using fresh tap water. The water softening efficiency of the water softening mechanism is 80%, that is, 10.86m3/d (3258t/a) of fresh tap water is required to produce 8.69m3/d (2607t/a) of soft water.(Find RICHI on YouTube)
The electrical loads of this project are all level three loads. The total installed capacity of the electrical equipment in this 30t/h commercial feed mill in Russia project is 1345kW, the calculated capacity is about 1013kW, and a 1250kVA transformer is selected.
The heat required for heating during the production process of this 30t/h commercial feed mill in Russia project is provided by a 2t/h fired biomass pellet boiler. The boiler operates 300 days a year, the boiler operates 4 hours a day, and the formed biomass consumption is 800t/a.
According to the information provided by the customer, the sulfur content of biomass briquette fuel is about 0.02%, the calorific value is 4200 kcal/kg, the ash content is 1.59%, and the volatile content is 80.86%.
01
Receiving raw materials
02
Grinding system
03
Ingredients system
04
Granulation
05
Cooling & Bagging System
The above are the details of this 30t/h commercial feed mill in Russia project.
Today, RICHI Machinery has helped many Russian customers establish feed plants, including 5t/h puffing & 10t/h pelleting compound line, 5 tons sunflower seed meal feed line + 2-3T wheat bran pellet feed line, 3-4th powder line, 5t /h livestock and poultry feed production line, 1.5-2T/H fish feed production line, 1-1.2th fish feed line, 5-6T fish feed pellet line, etc.
At present, the prospects for feed processing in Russia are very good. If you are also interested in establishing a 1-100t/h commercial feed mill in Russia project, please contact us at any time to inquire about the steps to establish an animal feed mill plant, production line technology, equipment configuration, installation and commissioning and other information.