30T/H Commercial Feed Mill in Russia

This 30t/h commercial feed mill in Russia project is large pig feed production project for producing pig feed for various growth stages. The customer is a large breeding pig production enterprise.

In order to meet the market and company development needs, the customer invested in the construction of this 30t/h complete compound pig feed plant project.

• Annual output: 180,000 tons
• Feed type: Pig complete compound feed
• Investment: The equipment investment for this 30t/h commercial feed mill in Russia project is 1,500,000 USD (including silo), and the total project investment is 4 million USD (including civil construction and all equipment and facility investment)
• Labor capacity: The labor capacity of this project is 40 people.
• Working system: 300 days of work per year, two shifts, 10 hours per shift, 6000 hours of work per year
• Construction period: 8 months

The total area of this 30t/h commercial feed mill in Russia project is 32482m2, with a total construction area of 8299m2. The construction content mainly includes production workshop, raw material workshop, finished product workshop, vertical cylinder warehouse, office building and other public auxiliary projects.

• Production workshop: 6F, with a building area of 2040m2, equipped with a pig compound animal feed pellet production line, which mainly includes raw material processing, crushing, mixing, and pelleting processes;
• Raw material workshop: 1F, with a construction area of 3180m2, used to store some of the raw materials used in pig compound feed;
• Finished product workshop: 1F, with a construction area of 2070m2, used to store finished feed;
• Corn silo: 3*1500t, soybean meal silo 4*250t, vegetable oil silo 3*150t;
• Transportation: Short-distance transportation within the factory is mainly battery carts, trolleys, forklifts, etc., and transportation outside the factory uses cars;
• Finished product drying: 1F, with a building area of m2, used for finished product drying;
• Boiler room: construction area 220m2, 1 2t/h biomass pellet fired boiler;
• Laboratory: 1F, with a building area of 200m2, mainly used to test whether internal raw materials and finished products meet the requirements;
• Comprehensive office building: 3F, with a construction area of 450m2, used for employee offices, food and accommodation;
• Guard room: 1F, Building 2, located on the north and southwest sides respectively;
• Power distribution room: 1F, construction area is 150m2;
• Fire pump room: 1F, construction area is 150m2.

Below are some of the main animal feed mill machine for this 30t/h commercial feed plant in Russia project.

The following are the main raw materials and annual usage used by this 30t/h commercial feed mill in Russia project for pig feed processing:

The raw material entrance of the 30t/h commercial feed mill in Russia project is located on the north side of the factory area, and the finished product export is located on the west side of the factory area, connected to the park road, making it easy for vehicles to enter and exit.

• The 30t/h commercial feed mill in Russia project site has a flat ground and is rectangular in shape.
• The production plant area is located on the east side of the site.
• From west to east, the production plant area is divided into raw material warehouse, main workshop and finished product warehouse;
• The comprehensive office building is located on the west side of the factory.
• The boiler room is located on the south side of the factory and will not affect sensitive points in the surrounding environment.

The water source of the 30t/h commercial feed mill in Russia project is tap water, which can meet the needs of this project. The water used in this project is mainly domestic water and production water.

The employee water consumption quota is calculated as 145L/person·d, of which domestic water consumption is 110.88m3/d and 3262.50m3/a;

The water required for boiler heating is soft water, which is produced by a water softener using fresh tap water. The water softening efficiency of the water softening mechanism is 80%, that is, 10.86m3/d (3258t/a) of fresh tap water is required to produce 8.69m3/d (2607t/a) of soft water.(Find RICHI on YouTube)

The electrical loads of this project are all level three loads. The total installed capacity of the electrical equipment in this 30t/h commercial feed mill in Russia project is 1345kW, the calculated capacity is about 1013kW, and a 1250kVA transformer is selected.

The heat required for heating during the production process of this 30t/h commercial feed mill in Russia project is provided by a 2t/h fired biomass pellet boiler. The boiler operates 300 days a year, the boiler operates 4 hours a day, and the formed biomass consumption is 800t/a.

According to the information provided by the customer, the sulfur content of biomass briquette fuel is about 0.02%, the calorific value is 4200 kcal/kg, the ash content is 1.59%, and the volatile content is 80.86%.

01

Receiving raw materials

After the corn is transported to the factory by truck, it is poured into the discharge port. At the discharge port, it is lifted by a bucket elevator to the cleaning room, where it is passed through a primary cylinder cleaning screen and a high-efficiency vibrating cleaning screen for dust removal.

After that, it is transported to the permanent magnet cylinder by a bucket elevator for iron removal. After the above-mentioned dust removal and impurity removal, the wheat is lifted by the elevator and entered into the vertical warehouse for temporary storage.

The wheat needs to be fumigated based on the wheat storage time and pest and disease conditions; other auxiliary materials (except wheat and corn) are fed through the feed port and stored in zones in the raw material workshop of 30t/h commercial feed mill in Russia.

02

Grinding system

Corn passes through the scraper and granular auxiliary materials stored in the raw material workshop from the steel silo and is lifted to the main workshop by a bucket elevator for screening (wheat and corn are screened through a circulating high-efficiency vibrating cleaning screen, and the granular auxiliary materials pass through the cone powder sieve for sieving).

After screening, it enters the warehouse to be crushed in the main workshop through the sealed slide pipe. The material directly enters the super micro pulverizer through the slide pipe for crushing. The crushed material is lifted by the bucket elevator to the warehouse for distribution and storage in zones.

03

Ingredients system

The raw materials and other required premixes, fish bone meal, oil, etc. that are temporarily stored in the main workshop are weighed and batched under computer control and then enter the double-shaft high-efficiency mixer for mixing. The mixing process is completely sealed.

The mixed powder is transported through scraper conveyors and bucket elevators. It is powder after passing the finished product inspection sieve (to clean out large impurities and oily lumps in the mixed materials, sieve hole 16mm).

04

Granulation

After being crushed and mixed, the materials that need to be granulated are distributed through the distributor through the distributor, and then sent to the warehouse to be granulated through the chute. During granulation, the materials in the warehouse to be granulated are transported to the pig feed pellet machine through the conveyors.

The granulation temperature is 78-82°C. The steam required for granulation is provided by the boiler. The steam transported from the boiler room is pressure-regulated and decompressed and then filled into the pig feed machine modulator and the materials for full mixing for granulation.

05

Cooling & Bagging System

After the granulation is completed, it enters the counter-flow cooler to be cooled and air-dried. Then it is lifted by the bucket elevator to the rotary grading screen for screening, and the qualified products enter the finished product warehouse.

It is then bagged by a chute baler and bulk packed in a collection bucket to a special feed truck. After weighing and registration, it is transported to the pig farm. The unqualified products after screening are returned to the pig feed pellet mill for re-pelletization.

The above are the details of this 30t/h commercial feed mill in Russia project.

Today, RICHI Machinery has helped many Russian customers establish feed plants, including 5t/h puffing & 10t/h pelleting compound line, 5 tons sunflower seed meal feed line + 2-3T wheat bran pellet feed line, 3-4th powder line, 5t /h livestock and poultry feed production line, 1.5-2T/H fish feed production line, 1-1.2th fish feed line, 5-6T fish feed pellet line, etc.

At present, the prospects for feed processing in Russia are very good. If you are also interested in establishing a 1-100t/h commercial feed mill in Russia project, please contact us at any time to inquire about the steps to establish an animal feed mill plant, production line technology, equipment configuration, installation and commissioning and other information.

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