Qatar 1-1.2T/H Bird And Camel Feed Pellet Line

The features of this 1-1.2 t/h Qatar animal feed processing plant project are as follows:

• The feed made by the feed processing line is special, part is for feeding birds such as pigeons, and the other part is for feeding ruminants such as camels;
• The animal feed mill process is special, customers make bird feed and camels with extruder feed, which is based on the customer's special feed formula;
• Variety of pellet sizes, 2mm, 3mm, 4mm, 6mm, to meet the feeding of various production stages.

According to the Qatar customer's raw materials (corn, wheat, soybean meal, oil, premix and other grain), animal feed production process and animal feed plant area (6m*3m*7m), we finally customized a complete feed pellet production line for pigeon feed and camel feed processing, including small animal feed crusher machine for grinding feed powder*11KW, drum powder mixer*250kg/batch, extruder pelletizing machine for animal feed *22kw, pellet cooler, packing machine and other auxiliary equipment.

Because the feed processed by 1-1.2tph small animal feed manufacturing plant is used in his own farms, there is no need to configure packaging machines, sewing machines and other animal feed processing equipment. In this 1-1.2t hr animal feed plant project, Qatar customer want to complete the civil construction and installation by themselves, so we provide customers with a series of animal feed processing plant drawings and installation instructions such as foundation drawing, steel structure list, installation drawing of steel structure, installation drawing of animal feed equipment.

On August 8, 2017, the Qatar 1-1.2 ton animal food pellet line project began, and 30 days later, the project was successfully completed. According to customer feedback, he is very satisfied with the online installation guidance of Richi, and emphasizes that Richi service from the beginning to the end of the project is attentive. He is looking forward to the next cooperation.

The price or cost to setup a 1-1.2ton/h animal feed extruder machine plant is around $80,000~$150,000. Actually, it is closely related to the capacity, animal camel bird feed production process design and animal feed manufacturing equipment selection. Just feel free to get in touch with Pellet Richi for cost details!

High quality animal feed material, scientific feed formulation and standard feed processing parameter, reasonable animal feed processing equipment and technology are the three basic elements to ensure the quality of animal feed. When the animal feed plant is built, its basic functions are to ensure efficient and reasonable animal feed manufacturing from the raw materials.

Complete Animal Feed Plant Project Cost in Qatar

Here in this part let's talk about the animal feed plant cost. The cost of raw materials for animal feed accounts for 70%-85% of the cost of feed processing, and with the integration of the global economy, the price of animal feed production raw materials mainly depends on the relationship between supply and demand, so there is great uncertainty.

With the attention and implementation of fine management in animal feed pellet plant, the competition of cost control ability in animal feed mill feed production and processing gradually highlights its importance. So, how to reduce the feed production cost for animal farmers, feed mill investors, feed enterprises in Qatar?

Animal feed plant manufacturing cost refers to the various production cost incurred by animal feed processing plant for producing products or providing labor services, including direct material cost and feed production cost. In order to reduce the animal feed processing cost and achieve the purpose of gain profits, it is urgent for the animal feed manufacturing plant to control the production cost through scientific and reasonable cost control after eliminating the animal feed production raw materials consumption. 

Control Electricity Cost Of Animal Feed Plant

Animal feed plant electricity is accounted for the largest part of the power supply for an animal feed processing plant, the main ways to reduce the animal feed plant power consumption are:

1. Ensure fully prepared, cohesively arranged feed production process; Reduce the animal feed mill production preparation time and animal feed equipment idling; Avoid the waste of manpower, electricity, fuel, time cost;
2. Minimize the variety and frequency of transshipment;
3. Reduce animal feed equipment downtime and maintenance time;
4. Adopts different performance of the animal feed equipment and animal feed production process, the power consumption varies greatly.

Control Spare Parts Inventory

Animal feed manufacturing factory should have good arrangement of the following work:

1. Formulate reasonable inventory of accessories to reduce capital overstock;
2. Set up the records of accessories receiving and consuming;
3. Determine the standard range of normal consumption;
4. Regularly evaluate and assess the quality of spare parts provided by animal feed plant suppliers, and strengthen the whole-process management of maintenance spare parts procurement.

Control Maintenance Cost Of Animal Feed Plant

The reasons for the animal feed plant high maintenance cost are as follows:

1. They don't pay attention to the reparative maintenance of animal feed plant equipment and tools and buy new ones at every turn;
2. The maintenance level is low, resulting in repeated maintenance of high costs, especially in the number of overhaul times;
3. Maintenance accessories wear, including poor quality procurement, shoddy, accessories lost, stolen, damaged, etc.;
4. The animal feed factory accessories procurement lack of monitoring, leading to high procurement costs;
5. The cost of maintenance auxiliary materials is high (steel, welding rod, oxygen, acetylene, grinding wheel, cutting saw blade, etc.);
6. The animal feed mill machine preventive maintenance is insufficient, resulting in the animal feed processing equipment completely paralyzed after the high maintenance cost. Animal feed equipment failure should be in case of the main, to repair as a supplement. Through sound routine maintenance, the failure rate can be greatly reduced to ensure normal animal feed production.

Speed up the Upgrading of Animal Feed Mill Equipment

Animal feed manufacturing company should actively adopt animal feed processing equipment and advanced animal feed manufacturing technology that can save energy and reduce animal feed line consumption and lower operating costs, especially for those animal feed production lines and animal feeds equipment that have been in operation and use for many years, with high energy consumption, low production efficiency and poor safety performance. Efforts should be made in technical transformation to reduce the comprehensive cost of the animal feed plant production process.

Control Raw Materials Loss For Animal Feed Plant

The animal feed making raw material cost of animal feed production factory accounts for about 70-85% of the production cost. Whether the loss of raw material can be controlled at a reasonable level is an important indicator to measure the management level of an animal feed mill factory. Animal feed plant need to strictly implement the weighing system and inventory system of raw materials and finished materials, so as to timely find and analyze the cause of abnormal loss every month (or every half a month).

In addition, animal feed manufacturing plant should communicate with the feed formulation division constantly to know the processing performance of different raw material and animal feed plant processing cost. And when considering the animal feed formulation composition, the animal feed plant raw material cost and the animal feed production raw materials's performance should be taken into consideration.

Strengthen the Employee Training For Animal Feed Plant

The quality of animal feed plant staff also determines the cost and quality of animal feeds manufacturing process. To this end, on the one hand, we should strengthen the training of employees in key technical positions, encourage them to carry out professional skill appraisal, and encourage them to participate in various training and learning.

At the same time, we need to strengthen safety awareness management to reduce the occurrence of safety accidents. On the other hand, the cultivation of animal feed plant employees' loyalty to the animal feed enterprise should be strengthened, the career planning of employees should be well done, the enthusiasm, initiative and creativity of employees should be stimulated, and the process incentive measures for reasonable assessment of production costs of employees should be formulated.

Control Safety Cost Of Animal Feed Mill Plant

If the safety management consciousness of animal feed manufacturing business is not strong, the animal feed plant production site safety may have hidden trouble, which will lead to more safety accidents and high safety cost. Therefore, animal feed manufacturing companies must do a good job of fire safety, fire prevention, dust explosion prevention, feed equipment damage and prevent personal safety problems.