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China 30000 Tons Per Year Best Solution Commercial Feed Mill For Fish And Pet Feed Pellets

Name:Fish and pet feed processing plant
Country:Jiangsu, China
Date:March 2018
Capacity:30000t/a
Feed Size:1-7mm
The install period:12 Months
Control Mode:Automatic
Pet and fish feed mill plant cost:900,000 USD (just machine cost)

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Overview of the 30000 tons per year high efficiency automatic compound feed mill for pets floating fish

  • Project name: Annual processing of 20,000 tons of aquatic floating fish eed and 10,000 tons of pet feed (food);
  • Capacity of advanced floating fish and pet feed manufacturing plant for sale : 100 ton/day, 4t/h(2.7t/h for fish feed and 1.3t/h for pets food). (It works 300 days a year, implements 2 shifts of production, each shift is 12 hours, and the year is 7,200 hours.)
  • Industry category: C1321 pet feed processing and C1329 other feed processing;
  • Project nature: new build
  • Construction site: Taixing Agricultural Products Processing Park;
  • Total investment of the large fish feed pet food processing line: 100 million yuan (15,670,000 USD), including pet and fish feed mill machine investment of 900,000 USD, environmental protection investment of 1.05 million yuan (164,535 USD);
  • Feed factory construction progress: The professional floating fish pet feed mill construction started in March 2018, and it has been completed and put into production in December 2019. The construction of this reasonable layout new technology pet & fish feed plant project took 12 months.high efficiency automatic pet bird fish shrimp feed pellet making machine small electric animal poultry food granulator extruder

The origin of the latest technology 100 tons per day floating fish and pet feed processing plant project

In recent years, China's pet market has gradually integrated with the international pet market. As a necessity for keeping pets, the pet feed industry has also ushered in rapid development. Especially with the increasing importance of breeders on pets, the prosperity of the pet feed industry has become the general trend.

According to data from the National Bureau of Statistics of China, the pet feed industry's finished products showed an overall growth trend from 2010 to 2016, reflecting the continuous release of market demand in the industry and the rapid increase in production capacity. In 2018, the finished products of the pet feed industry reached 4.663 billion yuan, a year-on-year increase of 49.02%, and the growth rate hit a record high.
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Despite the rapid growth of the pet feed industry, there is still a lot of untapped market space. The main reason is that pet staple foods account for 57% of pet food in China, and the market demand for pet snacks and pet health products has not been fully released. In the future, as the proportion of pet health products and pet snacks will further expand, the overall market space is expected to rise to a new level.

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The completion of this pet and floating fish feed mill with an annual output of 30,000 tons will surely seize a market in the pet feed industry and achieve a zero breakthrough in the pet feed industry in Taixing. (Related post: 30,000 Tons Per Year Pet And Fish Feed Mill Project Report

Product plan of the pet anf fish feed production plant with an annual output of 30,000 tons in China

Project name Product name Annual output Annual operating time Storage location
Annual processing of 20,000 tons of aquatic feed and 10,000 tons of pet feed (food) Aquatic feed 20,000 tons 7200h Finished product warehouse
Pet feed 10,000 tons

Main raw and auxiliary materials of the pet food floating fish feed plant with an annual output of 30,000 tons in China

Name Form/Package Method Storage location
Aquatic feed
Soybean meal Granules/bags Raw materials warehouse
Rapeseed meal Granules/bags Raw materials warehouse
Cotton meal Granules/bags Raw materials warehouse
Fish Meal Powder/bag Raw materials warehouse
Flour Powder/bag Raw materials warehouse
Wheat Granules/bags Raw materials warehouse
Grease Granules/bags Raw materials warehouse
Minerals Granules/bags Raw materials warehouse
Premix Granules/bags Raw materials warehouse
Pet feed
Meat Bags Raw materials warehouse
Flour Bags Raw materials warehouse
Fish Meal Bags Raw materials warehouse
Wheat Bags Raw materials warehouse
Grease Bags Raw materials warehouse
Minerals Bags Raw materials warehouse
Premix Bags Raw materials warehouse

Water and energy consumption of the leading pet feed fish feed production plant with 4t/h capacity in China

Name Pet fish feed mill consumption
Water (tons/year) 8640
Electricity (degrees/year) 6 million
Gas (standard cubic meter/year) 3.311125 million

Pet and fish feed manufacturing process of floating fish and pet feed production line with 4t/h capacity in China

Preliminary cleaning of raw materials of the 4 tons per hour automatic pets & fish feed mill in China

The pet and fish feed mill workers use forklifts to transport various raw materials to the feeding port, use scissors to remove the raw material packages and unpack them, and then put the soybean meal and other materials into the feeding port, pass horizontally and vertically, and pass through the preliminary cleaning sieve to remove impurities.

After iron removal, it enters the pre-mixing silo, and other powdery raw materials enter the batching silo after removing impurities and iron. After the initial cleaning and cleaning of raw materials needed for fish pet feed production, it will enter the premix mixing section.

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Before pet feed production and aquatic feed production, the raw materials need to be de-ironed and impurity removed. According to the information provided by the customer, the impurity content in the raw materials is mainly controlled at about 0.5%. The raw materials used in the 4t/h high return pet fish feed mill project need to be de-ironed and impurity-removed. The fish pet feed factory raw material is 14900t/a, and the resulting cleaning impurities are 74.5t/a, which will be collected and sold.

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Powdered raw materials (soybean meal, rapeseed meal, cotton meal, flour, fish meal, corn meal) will produce dust during the aqua pet feed mill feeding process, and 19,700 tons of powdered raw materials per year (including 16,400 tons of powdered raw materials for aquatic feed; feed for pets) The total process is 3300 tons) into the first stage of the pet fish feed mill feeding process.

Pre-mixing section of the best solution good completely fish pet feed prodcution line 4tph in China

There are 4 pre-mixed bins with a total bin capacity of 80m³. According to the weight of the raw materials in the pet and floating fish feed mill formula, through the central control system, accurate ingredients, weighed, enter the pet fish feed mixer, stirred and transported to the primary crushing bin. After the cotton meal pre-mixing section, it enters the coarse crushing section.

Coarse crushing section of the 4tph automatic compound feed factory for fish and pet feed pellets

There are 4 one-time crushing bins (2 reserved), with a total storage capacity of 80m³; the pet food fish feed mill plant crushing system (one reserved) is used to crush the meal. The crushed raw materials are lifted and distributed into various batching bins. The raw material (wheat) needs to be mixed with powdered raw materials (premix, rapeseed meal, soybean meal, cotton meal, etc.) after the primary coarse crushing process, and then crushed for the second time.

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In this section of 100t/d fish pet feed processing plant, 3000 tons of grained raw materials (wheat) are coarsely crushed (including 2000 tons/year of aquatic processing wheat and 1000 tons/year of pet feed processing wheat).

First batching and mixing section of 4tph high quality pet food & fish feed plant project in China

Ingredient mixing is the core of the 30000 tons advanced pet and fish feed factory. This customized automatic 4 tons per hour pet and fish feed manufacturing plant project has 20 batching bins with a volume of 320 cubic meters. They enter the 2 batching weighing system through their respective outlet machines. The premix is ​​directly added to the mixer through the manual addition port.
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The grease adding machine adopts a weighing liquid adding system, which automatically sprays the liquid into the fish pet animal feed mixer, mixes evenly and reaches the national standard, and then puts it into the buffer bucket to enter the next feed mill process. The system is automatically controlled by the computer.

Secondary crushing section of the best price fish feed production plant 4tph in China

There are 4 secondary crushing bins (1 reserved), and the total bin capacity is 80m³ to meet the 3-4 hours consumption of the animal feed grinder; the feed mill pet feed crushing system will feed the materials into the secondary ingredient waiting mixing bin through the air delivery system. The secondary crushing mainly crushes all materials (excluding minerals and oil materials), of which 27,100 tons/year of powder materials enter the secondary crushing bin.
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Secondary ingredient mixing section of the automatic completely 100 tons per day pet and fish feed factory project in China

4 secondary batching buffer bins (1 reserved), with a volume of 80 cubic meters, enter the batching scale hopper to weigh through the respective outlet machines, and the premix is ​​directly added to the mixer through the manual addition port and configured checking system; the grease adding machine adopts a weighing liquid adding system, which automatically sprays the liquid into the feed mixer and mixes it evenly and reaches the national standard, then puts it into the buffer hopper to enter the granulation bin and wait for puffing.
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Granulation section of the best design 30000 tons per year commercial pet & flaoting fish feed plant in China

6 granulating bins (4 reserved), each with a volume of about 20 cubic meters. The granulation is operated by professional operators on site. The granulated material is stabilized, cooled, crushed and sieved After that, the qualified finished products are screened out and then enter the pet fish feed mill packing warehouse.

Since the finished product will be sieved after cooling, the sieved material is the inferior product that does not meet the specifications for reuse and reprocessing. Steam boilers are intended to be used for treatment of water vapor, and natural gas is required for heating during the use of gas boilers.

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The 2500 ton per month factory offered automatic running aqua fish feed pet food production plant project is equipped with a 1t/h pressurized steam boiler (the project uses a load of 0.9t/h) for production steam supply. The boiler of the latest technology high quality pet fish feed plant project runs for 24 hours a day, 7200 hours a year, and an annual supply of 6480t/a. In the process of steam supply and use, the steam is in direct contact with the material and is not recycled.

Product packaging section of the factory sale new design pet and fish compound feed mill project in China

The finished products enter the corresponding finished product warehouse. There are 7 finished products (reserved 4) each about 16 cubic meters, and the finished products are packaged by an automatic packaging scale.

Main pet food machine and fish feed making machine of the fish and pet feed mill with an annual output of 30,000 tons in China

Pet fish feed mill machine name Specifications (model) QTY
Pellets receiving and cleaning section of pet fish feed mill
Feeding hopper and fence / 2
Pulse dust collector TBLMFa.24 2
Fan 4-72-3.6A 2
Scraper machine TGSS25 2
Bucket elevator TDTG50/23 2
Pneumatic tee TSTQ250 2
Permanent magnet cylinder TXCT25 1
Rotary distributor TFPX-4B 1
Pneumatic tee TSTQ250 2
Preliminary cleaning SCY80 1
Permanent magnet cylinder TXCT25 1
Rotary distributor TFPX-4 1
Powder cleaning sieve SCQZ80*90*110 1
Permanent magnet cylinder (spare) TXCT25 1
Rotary distributor (spare) TFPX-12 1
Cotton meal pre-mixing section of complete line for pet fish feed pellet production
Ingredients warehouse Cang capacity 15M3 4
Depot machine TWLL25 1
Matching scale PC-1000 1
Pneumatic flap gate THH60*60 1
Spiral ribbon mixer SLHY2.5 1
Scraper conveyor TGSU-25 1
Bucket elevator TDTG40/28 1
Permanent magnet cylinder TXCT-25 1
Rotary distributor TFPX-4B 1
(coarse) crushing section of pet fish feed plant
The warehouse to be crushed 20M3/ 2
Pneumatic gate TDMZ40*40 2
Impeller feeder SWLY4 1
Pet and fish feed grinder SFSP66*100 1
Cyclone 55-1000 1
Air shut-off device GFY16 1
High voltage pulse dust collector TBLMFy78 1
Air shut-off device GFY16 1
Fan 9-26-5.6A 1
Closed wind twister TLSS32 1
Bucket elevator TDTG40/28 1
Rotary distributor TFPX-10 1
One batching and mixing section of pet fish feed mill
Ingredients warehouse 16.5M3 12
Ingredients warehouse 15M3 4
Ingredients warehouse 14M3 4
Pneumatic hammer\Pneumatic butterfly valve KH-60\D20 4
Depot machine TWLL32 8
Batching scale PC-2000 1
Matching scale PC-1000 1
Pneumatic flap gate THH60*60 2
Pneumatic gate TZMQ50*50 2
Double shaft feed mixer SLHSJ4.0 1
Scraper conveyor TGSU32 1
Bucket elevator TDTG50/28 1
Pneumatic tee TSTQ220 1
Permanent magnet cylinder TXCT30 1
Rotary distributor TFPX-6(250) 1
Secondary crushing section
The warehouse to be crushed 20M3/ 3
Pneumatic gate TDMZ40*40 3
Impeller feeder SWLY4 1
Micro grinder SWFP66*100 1
Cyclone 55-1000 1
Air shut-off device GFY16 1
High voltage pulse dust collector TBLMFy78 1
Fan 9-26-5.6A 1
Closed wind screw conveyor TLSS32 1
Bucket elevator TDTG40/28 1
Superfine grinder SWFL150 1
Air shut-off device GFY25 1
High voltage pulse dust collector TBLMFy130 1
Fan 9-19-7.1A 1
Feeding auger TLSS16 1
Drawer type powder inspection sieve SFSC110×170 1
Secondary ingredient mixing section of integrated fish pet pellet plant
Ingredients warehouse 16.5M3 2
Pneumatic hammer KH-60 2
Depot machine TWLL32 2
Matching scale PC-1500 1
Pneumatic flap gate THH60*60 1
Pneumatic gate TZMQ50*50 1
Small material pulse dust collector TBLMa6 1
Small material inspection scale PC-150 1
Pneumatic gate TZMQ32*32 1
Pneumatic tee TSTQ250 1
Pneumatic butterfly valve DF200 1
Double shaft fish feed mixer SLHSJ3.0 1
Scraper conveyor TGSU-25 1
Bucket elevator TDTG40/28 1
Permanent magnet cylinder TXCT-25 1
Rotary distributor TFPX-8 1
Pneumatic gate TMZQ25*25 1
Pelletizing and cooling section of small scale pet fish feed production plant
To be granulated bin 20M3 2
Pneumatic gate TMZQ40*40 2
Forced feeder of pet fish feed pellet machine TXLP80 2
Fish feed pellet making machine feeder SWLL25 1
Fish pellet maker conditioner SZLH508-3M 2
Retainer SJZB80-3.2M 1
Fish pellet making machine SZLH508D 1
Stabilizer SLWD22*22*1.2 1
Closed wind feeder GFZ25 1
Counter flow cooler SKLN8 1
Cyclone Φ1500 1
Air shut-off device GFY7 1
Fan 4-72-8C 1
Muffler Φ700 1
Crumbler SSLG20*140 1
Bucket elevator TDTG40/23 1
Rotary screen SFJH130*2C 1
Pneumatic tee TSTQ220 3
Pellet product packaging section of pet food and fish feed manufacturing plant
Finished product warehouse 15M3 3
Pneumatic gate TDMZ40*40 3
Pneumatic tee TSTQ220 1
Vibrating screen SFJZ100 1
Buffer bucket / 2
Packing scale DCS-50CS-Q5 1
Conveyor belt and sealing port / /
Puffing, drying, spraying and cooling section of feed mill for for fish and pet feed pellets
The warehouse to be extruded 20M3 1
Forced feeder TXLP120 1
Single shaft fish feed extruder conditioner SCTZD400 1
Double shaft conditioner of extruder feed fish and pet SCTZQ320 1
Twin screw extruders and expanders in pet food aquatic SCPH125*2 1
Stainless steel cyclone ¢1000mm 1
Air shut-off device GFY-9 1
Fan 4-72-4.5A 1
Mesh belt circulating dryer SCHG24x2-7 1
Drying site control box / 1
Stainless steel cyclone ¢1400mm 1
Belt conveyor 600 1
Bucket elevator TDTG40/23 1
Rotary grading screen SFJH130*2C 1
To be sprayed warehouse 7M3 1
Spray liquid rotating barrel SCPT-1000 1
Manual two-way switch SBD-250-250 1
Quantitative feeding scale 6T/H. 1
Mechanical level gauge Resistant spin type 2
German imported flowmeter Gear type 1
Closed wind feeder GFZ16 1
Pendulum cooler SKLN6 1
Cyclone Φ1200 1
Air shut-off device GFY7 1
Fan 4-72-6C 1
Muffler Φ650 1
Puffed fish feed finished product packaging section of 4tph feed mill for fish and pet feed pellets
Pneumatic tee TSTQ220 1
Finished product warehouse 12.5M3 2
Pneumatic gate TDMZ40*40 2
Pneumatic gate TDMZ40*40 2
Vibrating screen SFJZ100 1
Packing scale DCS-50CS-Q5 1
Conveyor belt and sealing port / 1
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