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Large Capacity 25T/H Full Automatic Aqua Prawn Fish Feed Manufacturing Plant Project Report

Name:25T/H fish feed mill project proposal
Country:China
Date:November 2018
Capacity:25T/H
Feed Size:0.5-4mm
The install period:7 Months
Control Mode:Automatic
Fish feed mill plant cost:1.8 million USD

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  • The nature of 25tph fish feed plant construction: Newly built
  • 25T/H Fish feed mill plant cost: total investment of 250 million RMB (39,100,000 USD), fish feed machines: 1,800,000 USD, environmental protection investment 1,024,420 USD;
  • Total fish feed factory area: 66661m² (about 100 acres);
  • Number of fish feed mill employees and system: 96 employees, three-shift operation; equipment operates 200 days a year, 24 hours a day, 4800 hours a year;
  • Total output of the fish feed factory: 120,000 tons per year, 600 tons per day, 25 tons per hour
  • 25T/H advanced fish feed mill project commissioning date: June 2019
  • Project site: Coastal Economic Zone of Dongtai City, Chinafish feed plant project report

Customer introduction of the large capacity complete fish feed plant 25tph for prawn fish feed production in China

The client of this new build 25 tons per hour aqua feed plant project——Yuehai Feed Co., Ltd., is a national key high-tech feed enterprise that integrates R&D, production, and sales with aquatic animal feed, aquatic seedlings, and additive premix as its main business. The 9 subsidiaries are located in coastal areas such as Guangdong, Guangxi, Zhejiang, and Jiangsu, with an annual production capacity of 300,000 tons.

fish feed production business plan in25T/H aqua feed mill factory opening ceremony & partial product display

Yuehai aqua feed company's products enjoy a high reputation in the industry for their high technology and high quality. Its main products include: tilapia feed, marine fish extruded compound feed, white penaeus vannamei compound feed, grass shrimp compound feed, fish and shrimp polyculture feed, frog feed, etc., among which penaeus monodon feed series and white penaeus vannamei feed series, etc. The main product has been continuously upgraded in technology and won many awards.

The following is the fish feed production business plan of this leading 25t/h complete large fish feed factory project.

Construction scale and project content of 25t/h fish feed mill project report

Aqua feed mill buildings Building area (m2) Structure type Remarks
Office building 460.8 brick-concrete structure 3F
Production workshop 2212.31 brick-concrete structure 6F
Raw material warehouse 6851.17 brick-concrete structure 1F
Finished product warehouse 9109.99 brick-concrete structure 1F
Guardian Room 50.4 brick-concrete structure -
Dormitory building 890.42 brick-concrete structure 2F
Canteen 394.62 brick-concrete structure 2F
Bulk silo 478.2 brick-concrete structure 3F
Unloading workshop 280.8 brick-concrete structure 1F
complete fish feed pellet mill lines 25 t hFinished product warehouse & raw material warehouse of 25t/h new fish feed factory

Main project and product plan of the 25t/h fish feed manufacturing plant project report

Main project Quantity Raw material consumption Annual Design Ability
Shrimp feed production line 4 30000t/a Annual production of 30,000 tons
Extruded feed production line 2 50000t/a Annual production of 50,000 tons
Pellet fish and crab feed production line 3 40000t/a Annual production of 40,000 tons

Raw and auxiliary materials of 25t/h fish feed factory business plan

Raw material for fish feed mil Important components, specifications, indicators Annual consumption (t/a) Maximum storage capacity (t/a) Storage specifications
Fish Meal - 15000 1250 Bag Pack
Flour - 30000 2500 Bag Pack
Meals Rapeseed meal, soybean meal, wheat, etc. 50000 4200 Silo
Peanut bran - 10000 840 Bag Pack
Soybean oil - 10000 840 Storage tank
Additives Vitamins, amino acids, minerals 5000 420 Bag Pack

Main fish feed production plant equipment of the business plan for fish feed mill

It is worth mentioning that this 25 tons per hour aqua fish feed manufacturing unit project was not undertaken by us at the beginning, but later because the customer was not satisfied with the previous feed factory provider's solutions, so decided to cooperate with RICHI.

fish feed processing machine price in dollarMachienry to operate fish feed processing plant 25tph

Due to the production needs of the customer's fish feed company, on the basis of the original aqua feed factory design, we added unloading procedures for the customer's fish feed mill process, increased fish feed production equipment with bucket elevator, and added bulk bins, oil tanks, unloading workshops, and waste gas for the layout. The treatment facility adds a bag dust removal device to treat the discharge waste gas, adds a biological deodorizing spray purification tower to treat crushing, batching, and mixed waste gas, and adds a waste gas treatment fan.

Fish feed mill machine name Device name quantity Specification model
Fish pellet makers 7 SZLH420
Fish food extruder 2 TPS955-120
Curing machine 4 -
Superfine grinder 6 SWFL130
fish feed grinding machine (coarse grinding) 6 XG12064
Fish feed mixer 6 SLHSJ2
High square sieve 10 SFJH130*2D
Bucket elevator 2 -
Oil tank 5 60m3
Oil tank 1 30m3

Utilities of business plan on fish feed production with 25t/h capacity

Water supply and drainage of the 25t/h aqua feed mill

  • Water supply
    The main water used for the 25t/h commercial aqua fish feed factory project is domestic water, greening water, and biological deodorizing spray purification tower supplementary water. The annual water consumption is 14622m3/a, all from the park's tap water pipe network.
  • Draining
    The 25t/h fish feed manufacturing plant project adopts the drainage system of rain and sewage diversion. All the raw and auxiliary materials of this project are stored in the warehouse in the factory. Therefore, this project does not consider the collection of initial rainwater, and the project does not clean the ground.
complete line for fish feed pellet production for sale

Power supply of the 25t/h aqua feed mill

The annual electricity consumption of the 25t/h fish feed mill project is about 18 million kWh, which is supplied by the power grid in the coastal area of ​​Dongtai City.

Heat supply of the 25t/h aqua feed mill

This 25t/h new build professional design 25t/h fish feed factory project uses 48,000t/a of steam per year for tempering, granulating, puffing, post-curing, and drying processes, which is supplied by the central heating pipe network in the park.

requiered temperature for extruding floating fish feeds with 20 moisture content

Ventilation system of the 25t/h aqua fish feed mill

The ventilation system in the 25t/h fish feed plant production workshop was realized by installing an exhaust air system on the roof of the 42m high production workshop. Install an exhaust air system on the wall of the 7m raw material workshop to realize circulating ventilation in the production workshop.

Storage of the 25t/h fish feed mill

This best solution 25tph aqua feed production factory project will set up 15 silos with a capacity of 3000t to store bulk raw materials, including 5 soybean meal silos, 5 wheat silos, and 5 rapeseed meal silos. Set up 5 vertical oil tanks of 60m3 and 1 vertical oil tank of 30m3 to store soybean oil.
high efficiency automatic pet bird fish shrimp feed pellet making machine small electric animal poultry food granulator extruder

Aqua feed mill process flow of stable performance 25tph fish feed manufacturing project report

This 25t/h new design high quality aqua feed mill project produces a total of three types of aquatic feeds. Due to the different raw materials and formulas, the types of aquatic products are different, so the aqua feed production process is also different. The following is a detailed description for every aqua feed mill process.
plant protein manufacturer for fish feed

The production process of shrimp feed of 25t/h aqua shrimp fish feed manufacturing plant project report

  1. Unloading and feeding section of 25t/h shrimp feed plant China
    The bagged raw materials such as flour, fish meal, additives, peanut bran, etc. are unloaded to the raw material workshop and manually put into the feeding port in the raw material workshop. Bulk raw materials such as soybean meal are unloaded to the bulk silo, and the bulk raw materials unloaded to the bulk silo are transported to the silo by the elevator. The raw materials in the bulk bin are directly fed into the crushing system through a closed pipeline.
  2. Elementary smash section of 25 tons big scale shrimp feed plant China
    Pellets such as meal and peanut bran have a large particle size and need to be crushed.how to set up two lines to fish feeder for bream
  3. Ingredients and mixing section of 25t/h shrimp feed production plant
    According to the product formula requirements, the computer controls the quantitative weighing of various raw materials, and sends them to the mixer for mixing;
  4. Fine crushing section of 25tph automatic shrimp feed plant China
    The mixed raw materials are sent to the ultrafine pulverizer for fine pulverization;
  5. Second level mixing section of 25t/h shrimp feed pelleting plant China
    The finely pulverized raw materials are fed into the shrimp feed mixer and added to the grease for secondary mixing;
  6. Conditioning and pelleting section of 25t/h shrimp feed line
    The temperature of the raw material (10% water content) is adjusted by steam to reach 80~85℃, and the water content is 13%, and then granulated by the granulating machine;fish feed systems pellet machine
  7. Drying section of 25t/h shrimp feed processing line
    The pellets just extruded from the shrimp feed pelletizer have a moisture content of up to 20% and a temperature of about 80°C. The pellets in this state are fragile and unsuitable for storage and transportation. Therefore, the pellets are dried by indirect heating with steam. , So that its moisture content will reach 13%, making the pellets harder and easier to store and transport;
  8. Cooling section of section of 25t/h shrimp feed plant
    The dried pellets are cooled by a fan to close to room temperature, with a water content of 10%;
  9. Classification and packaging section of 25t/h shrimp feed line
    The cooled feed is screened, classified and packaged by a high square sieve, and the finished product is put into storage.floating fish feed processing line

Fish feed extruding process of 25t/h fish feed production business plan

  1. Unloading and feeding section of 25t/h integrated fish pellet plant
    The bagged raw materials such as flour, fish meal, additives, peanut bran, etc. are unloaded to the raw material workshop and manually put into the feeding port in the raw material workshop. Bulk raw materials such as soybean meal are unloaded to the bulk silo, and the bulk raw materials unloaded to the bulk silo are transported to the silo by the elevator. The raw materials in the bulk bin are directly fed into the crushing system through a closed pipeline;
  2. Elementary smash section of 25t/h extruded fish feed manufacturing system
    Raw materials such as meal and peanut bran have large particle sizes and need to be crushed;fish feed floating extruder machine plant
  3. Ingredients and mixing section of 25t/h extruded fish feed manufacturing plant system
    According to the requirements of formula for fish feed production, the computer controls the quantitative weighing of various raw materials, and sends them to the mixer for mixing;
  4. Fine crushing section of 25t/h extruded fish feed manufacturing plant
    The mixed raw materials are sent to the ultrafine pulverizer for fine pulverization;
  5. Second level mixing section of 25t/h extruded fish feed manufacturing plant
    The finely pulverized raw materials are fed into the fish feed mixer and added to the grease for secondary mixing;
  6. Conditioning and puffing section of 25t/h extruding fish feed manufacturing plant
    The temperature of the raw material (10% water content) is adjusted by steam to reach 80~85℃, and the water content is 13%, and then it is expanded by a fish feed extruder;fish food pellet extruder machine
  7. Drying section of 25t/h extruded fish feed processing plant
    The feed just extruded from the fish food extruder has a moisture content of up to 20% and a temperature of about 80°C. The feed in this state is fragile and unsuitable for storage and transportation. Therefore, the pellets are dried by indirect heating with steam and air. The moisture content will reach 13%, making the pellets harder and easier to store and transport;
  8. Cooling section of 25t/h extruded fish feed making plant
    The dried pellets are cooled by a fan to close to room temperature, with a water content of 10%;
  9. Classification and packaging section of 25t/h extruded fish feed mill plant
    The cooled feed is screened, classified and packaged by a high square sieve, and the finished product is put into storage.aquatic feed production line for floating fish feed

Fish feed making process of 25t/h complete line for fish crab feed pellet production for sale

  1. Unloading and feeding section of 25t/h electric fish feed mill
    The bagged raw materials such as flour, fish meal, additives, peanut bran, etc. are unloaded to the raw material workshop, and manually put into the feeding port in the raw material workshop. Bulk raw materials such as soybean meal are unloaded to the bulk silo, and the bulk raw materials unloaded to the bulk silo are transported to the silo by the elevator. The raw materials in the bulk bin are directly fed into the crushing system through a closed pipeline;
  2. Elementary smash section of 25tph automatic fish feed mill plant
    Crab fish feed making raw materials such as meal and peanut bran have large particle sizes and need to be crushed;floating fish feed production process
  3. Ingredients and mixing section of 25tph automatic fish feed plant
    According to the product formula requirements, the computer controls the quantitative weighing of various raw materials, and sends them to the mixer for mixing;
  4. Fine crushing section of 25t/h complete production line for fish feed mill
    The mixed fish feed making raw materials are sent to the ultrafine pulverizer for fine pulverization;
  5. Second level mixing section of 25 ton hr fish feed processing line
    The finely pulverized fish feed production raw materials are fed into the mixer and added to the grease for secondary mixing;
  6. Conditioning and granulating section of 25t/h fish feed pellet line
    The temperature of the raw material (10% water content) is adjusted to 80~85℃ and the water content is 13% by steam, and then granulated by the fish feed pelleting machine;floating fish feed plant animal feed extruder machine
  7. Post-curing section of 25 ton per hour fish pellet mill line
    The pellets just extruded from the fish food pellet machine have a moisture content of up to 20% and a temperature of about 80°C. The pellets are insulated by steam (not in direct contact) in the curing machine to improve the maturation degree of the pellets;
  8. Drying section of 25 tph compound animal fish feed processing plant
    The freshly matured feed from the maturing machine has a moisture content of up to 20% and a temperature of about 80°C. The feed in this state is fragile and is not suitable for storage and transportation. Therefore, the pellets are dried by indirect heating with steam and air. The moisture content is close to 13%, which makes the pellets hard and easy to store and transport;floating fish feed plant formulation mill processing equipment
  9. Cooling section of 25t/h fish feed pelleting productions line
    The dried pellets are cooled by a fan to close to room temperature, with a water content of 10%;
  10. Classification and packaging section of 25t/h fish feed pelleting plant
    The cooled feed is screened, classified and packaged by a high square sieve, and the finished product is put into storage.
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