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Malaysia 3-5T/H Poultry Mash Feed Plant Project

By March 17, 2017, a contract was sealed. The investment of this poultry mash feed plant in Malaysia was USD 58,000, tailored to the desired automation and output clarity. RICHI's team proposed a turnkey powder feed line, designed to produce fresh mash daily with minimal electrical draw—just 50 kW in maximum consumption.

Malaysia 3-5T/H Poultry Mash Feed Plant Project

OVERVIEW

This is a project about poultry mash feed plant in Malaysia. In the early spring of 2017, nestled amid the lush greenery of Peninsular Malaysia, a promising newcomer to the agribusiness scene set out to transform poultry nutrition through local production. A young entrepreneur—no stranger to the domestic poultry sector, yet new to feed milling—recognized an opportunity. With feed constituting the lion's share of broiler and layer farm expenses, taking control of feed quality and cost seemed a strategic next step.

On March 7, 2017, this emerging farmer approached RICHI Machinery with a clear vision: to build a compact, efficient 3–5 tons per hour chicken mash feed plant, capable of producing powder feed in the 1-2 mm range.

Despite limited milling background, he brought determination, focusing his energy on laying hen mash formulation. Eager questions such as “How to make chick mash?” and “How to produce layer or grower mash?” reflected his thorough understanding of production nuances.

  • Name:

    Animal mash feed plant for hens

  • Country:

    Malaysia

  • Date:

    March 17th,2017

  • Capacity:

    3-5T/H

  • Feed Size:

    Mash feed/powder feed

  • The install period:

    15 Days

  • Workshop size(L*W*H):

    8m*7m*6.5m

  • Poultry mash feed plant cost:

    58,000 USD

From Vision to Blueprint

Gathered around a table in Kuala Lumpur, the client outlined a concise set of requirements. First, the plant had to fit within an 8 m × 7 m footprint, with a maximum height of 6.5 m, optimized for his suburban farm. His second stipulation was all about ingredient cleanliness: to ensure that raw materials—often contaminated by field debris—would be properly handled. Finally, he insisted on flexibility in output grain size, demanding finely pulverized powder as small as 0.5 mm for chicks.

By March 17, 2017, a contract was sealed. The investment of this poultry mash feed plant in Malaysia was USD 58,000, tailored to the desired automation and output clarity. RICHI's team proposed a turnkey powder feed line, designed to produce fresh mash daily with minimal electrical draw—just 50 kW in maximum consumption.

Within 15 days, two RICHI technicians dispatched from China completed plant and steel structure drawings, feeding room layouts, and machinery installation guides. By month’s end, the customer’s focused questions—“What model grinder is best for oil-enriched feed?”; “How do we guarantee precise mixture ratios?”—had shaped a customized solution ready for on-site assembly.

Sourcing from the Land—and Beyond

Malaysia's booming poultry industry relies on a steady flow of three main feed ingredients: corn, soybean meal, and vitamin-mineral premixes, often supplemented by palm oil or other fats for energy enrichment. The client leveraged these staples intelligently:

Local belonging encouraged cost-effective procurement, but the limited land footprint and mild climate required both flexibility and quality assurance. Thus, a robust pre-cleaning stage was deemed vital.

The Milling Process: Tiny Investment, Big Precision

The poultry mash feed plant in Malaysia followed a streamlined three-step process:

1. Pre-Cleaning & Grinding

Raw ingredients entered the plant via a TLSS20 screw conveyor, passing through a Z-type iron remover to eliminate metallic impurities. This was followed by a SFSP.56×40 poultry feed grinder, a high-efficiency hammer mill capable of reducing feed particles to a fine 0.5 mm—ideal for chick mash.

Because the client occasionally blended oils or premixes directly into the stream, an upstream pulse dust collector TBLMa.8A was essential. It sucked away airborne dust, maintaining a clean environment and protecting both product and operators.

2. Homogenization

Ground ingredients were pneumatically transferred through an air-locked TLSS20 conveyor to a SLHY.2.5L drum mixer, where corn, soybean meal, oil, and premixes were blended to uniform consistency. The automatically controlled mixer ensured layers mash or grower mash maintained precise nutrient profiles, controlled through the mimic control panel and basic PLC functionality.

3. Packaging

The finished mash moved onward to packaging. Though the poultry mash feed plant in Malaysia didn't include poultry feed pellet machine, it featured an automatic bagging system, with sewing-belt conveyors delivering sealed 25 kg sacks. This efficiency in packaging enabled the owner to sell surplus feed quickly at local markets under his own brand—a growing business aimed at small contract farms and retail customers.

Product Profile: From Chick Starter to Layer Mash

The primary output of this poultry mash feed plant in Malaysia was poultry mash, tailored for various stages:

These products were initially intended for the owner's own farm, supporting around 2,000 layers and 1,500 broilers. Surplus production quickly found its way into nearby rural communities. With trusted labels, consistent particle size, and on-site freshness, the product outperformed many mass-produced options—often stale or imprecise in nutritional content.

Key Machinery: Compact Power for Maximum Yield

Operating within strict spatial and budgetary constraints, the poultry mash feed plant in Malaysia relied on technical efficiency:

The entire layout fit within an 8 m × 7 m × 6.5 m workshop, with modular design allowing future expansion—perhaps into pelletization or larger-scale packing lines.

Malaysia's Poultry Boom: Why Mash Matters

Malaysia's poultry sector represents a vital part of its agricultural economy. According to national data, poultry contributes around 18% of Malaysia's agricultural value, with annual compound feed use approaching 4 million tons and growth projected at 2–3% annually. Most production happens in Peninsular Malaysia, with broilers dominating (67% of national flock) and layers representing about 25%.

In this context, consistency and quality in feed are crucial. Mashed feed guarantees even nutrient dispersion and reduces bird waste, translating into higher feed conversion ratios—an important metric in poultry profitability. Compared to pellets, mash is less complex to produce yet sufficient for starter and grower rations, where feed energy conversion matters most.

By investing early in mash production, this client positioned himself for future opportunities: contract feeding, seasonal orders, and value-added products like medicated or specialty feeds. The small but precise nature of his poultry mash feed plant in Malaysia also allowed him to react quickly to ovarian cycle demands, iron-enriched diets, or zinc supplements—all without large-scale risk.

Project Timeline and Financial Insights

  1. Inquiry Date: March 7, 2017
  2. Contract Signed: March 17, 2017
  3. Installation Period: 15 days on-site setup by two RICHI technicians
  4. Total Investment: Estimated between USD 15,000 and 100,000, optimized for modular automation
  5. Operational Date: End of March 2017, with trial batches tested and certified within four days

Initial operational costs were kept low—max power consumption was 50 kW, and the on-site bagging reduced outsourcing costs. In the first quarter, the farm saw a feed cost reduction of around 15–18%. Sales of surplus feed began generating modest revenue; by late 2018, the poultry mash feed plant in Malaysia produced an average of 3.5 T/H, supplying local contract farms and backyard growers.

Innovation through Simplicity

This Malaysian poultry feed production line project exemplifies innovation through focused simplicity. The client achieved feed independence for his layer project, built a nascent brand recognized for freshness and consistency, and used precise particle sizing to reduce waste—all with a modest footprint.

By tuning his operations to Malaysian realities—its feed culture, ingredient availability, and consumer behaviors—he has created a value chain that balances quality, quantity, and price. The mash plant became a template for other mid-sized poultry ventures: controlled investments, quick ROI, and room to grow.

The Next Phase: Future-Proofing the Farm

Looking ahead, the entrepreneur is exploring several enhancements:

Beyond machinery, this poultry mash feed plant in Malaysia project also fostered intangible innovation: data-based blend adjustments, customer surveys when launching new formulations, and a feedback loop with local village flocks—something rarely seen in Malaysia's poultry feed landscape.

Conclusion

The Malaysian 3–5 t/h chicken feed production line, born in March 2017, reflects a thoughtful fusion of local knowledge and global technology. Opting for mash feed allowed the client to avoid risk and build tightly controlled quality processes on a small scale. With intelligent sourcing, refined particle control, and broader ambitions, the animal feed production line became more than a farm facility—it became a catalyst for regional feed development and poultry resilience.

In a country where poultry production is expanding steadily, and where rural farmers seek trustworthy partners, this poultry mash feed plant in Malaysia project stands as a model of sustainable advancement. It shows what can happen when focused ambition meets technical expertise—and how a simple concept like mash mill can lay the foundation for a thriving agribusiness future in Malaysia.

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