Malaysia 3-5T/H Poultry Mash Feed Plant Project

From Vision to Blueprint

Gathered around a table in Kuala Lumpur, the client outlined a concise set of requirements. First, the plant had to fit within an 8 m × 7 m footprint, with a maximum height of 6.5 m, optimized for his suburban farm. His second stipulation was all about ingredient cleanliness: to ensure that raw materials—often contaminated by field debris—would be properly handled. Finally, he insisted on flexibility in output grain size, demanding finely pulverized powder as small as 0.5 mm for chicks.

By March 17, 2017, a contract was sealed. The investment of this poultry mash feed plant in Malaysia was USD 58,000, tailored to the desired automation and output clarity. RICHI's team proposed a turnkey powder feed line, designed to produce fresh mash daily with minimal electrical draw—just 50 kW in maximum consumption.

Within 15 days, two RICHI technicians dispatched from China completed plant and steel structure drawings, feeding room layouts, and machinery installation guides. By month’s end, the customer’s focused questions—“What model grinder is best for oil-enriched feed?”; “How do we guarantee precise mixture ratios?”—had shaped a customized solution ready for on-site assembly.

Sourcing from the Land—and Beyond

Malaysia's booming poultry industry relies on a steady flow of three main feed ingredients: corn, soybean meal, and vitamin-mineral premixes, often supplemented by palm oil or other fats for energy enrichment. The client leveraged these staples intelligently:

• Corn sourced from Peninsular Malaysia, delivering carbohydrates.
• Soybean meal, imported or domestically processed, providing essential protein.
• Fats and oils, such as palm oil, to enhance energy density.
• Vitamin-mineral premixes to cover micronutritional needs tailored to starter, grower, and layer formulations.

Local belonging encouraged cost-effective procurement, but the limited land footprint and mild climate required both flexibility and quality assurance. Thus, a robust pre-cleaning stage was deemed vital.

The Milling Process: Tiny Investment, Big Precision

The poultry mash feed plant in Malaysia followed a streamlined three-step process:

1. Pre-Cleaning & Grinding

Raw ingredients entered the plant via a TLSS20 screw conveyor, passing through a Z-type iron remover to eliminate metallic impurities. This was followed by a SFSP.56×40 poultry feed grinder, a high-efficiency hammer mill capable of reducing feed particles to a fine 0.5 mm—ideal for chick mash.

Because the client occasionally blended oils or premixes directly into the stream, an upstream pulse dust collector TBLMa.8A was essential. It sucked away airborne dust, maintaining a clean environment and protecting both product and operators.

2. Homogenization

Ground ingredients were pneumatically transferred through an air-locked TLSS20 conveyor to a SLHY.2.5L drum mixer, where corn, soybean meal, oil, and premixes were blended to uniform consistency. The automatically controlled mixer ensured layers mash or grower mash maintained precise nutrient profiles, controlled through the mimic control panel and basic PLC functionality.

3. Packaging

The finished mash moved onward to packaging. Though the poultry mash feed plant in Malaysia didn't include poultry feed pellet machine, it featured an automatic bagging system, with sewing-belt conveyors delivering sealed 25 kg sacks. This efficiency in packaging enabled the owner to sell surplus feed quickly at local markets under his own brand—a growing business aimed at small contract farms and retail customers.

Product Profile: From Chick Starter to Layer Mash

The primary output of this poultry mash feed plant in Malaysia was poultry mash, tailored for various stages:

• Chick mash (starter) with fine 0.5–1 mm particles to support day-old chicks during the crucial first one to six weeks.
• Grower mash in the 2–4 mm range, bridging transition from starter to production phase.
• Layer mash (lay mash) with similarly sized particles but reformulated to include higher calcium and energy levels for egg production.

These products were initially intended for the owner's own farm, supporting around 2,000 layers and 1,500 broilers. Surplus production quickly found its way into nearby rural communities. With trusted labels, consistent particle size, and on-site freshness, the product outperformed many mass-produced options—often stale or imprecise in nutritional content.

Key Machinery: Compact Power for Maximum Yield

Operating within strict spatial and budgetary constraints, the poultry mash feed plant in Malaysia relied on technical efficiency:

• TLSS20 Screw Conveyor for smooth material handling.
• Z-Type Iron Removing Device for feed safety.
• SFSP.56×40 Hammer Mill capable of sub-millimeter particle sizes.
• TBLMa.8A Pulse Dust Collector ensuring operational cleanliness.
• TLSS20 Air-Lock Conveyor preserving feed quality during pneumatic transfer.
• SLHY.2.5L Drum Mixer delivering uniform composition.
• MCC Control Cabinet and Mimic Panel for reliable process oversight.
• Automatic Bagging and Sewing Conveyor ensuring clean product dispatch.

The entire layout fit within an 8 m × 7 m × 6.5 m workshop, with modular design allowing future expansion—perhaps into pelletization or larger-scale packing lines.

Malaysia's Poultry Boom: Why Mash Matters

Malaysia's poultry sector represents a vital part of its agricultural economy. According to national data, poultry contributes around 18% of Malaysia's agricultural value, with annual compound feed use approaching 4 million tons and growth projected at 2–3% annually. Most production happens in Peninsular Malaysia, with broilers dominating (67% of national flock) and layers representing about 25%.

In this context, consistency and quality in feed are crucial. Mashed feed guarantees even nutrient dispersion and reduces bird waste, translating into higher feed conversion ratios—an important metric in poultry profitability. Compared to pellets, mash is less complex to produce yet sufficient for starter and grower rations, where feed energy conversion matters most.

By investing early in mash production, this client positioned himself for future opportunities: contract feeding, seasonal orders, and value-added products like medicated or specialty feeds. The small but precise nature of his poultry mash feed plant in Malaysia also allowed him to react quickly to ovarian cycle demands, iron-enriched diets, or zinc supplements—all without large-scale risk.

Project Timeline and Financial Insights

1. Inquiry Date: March 7, 2017
2. Contract Signed: March 17, 2017
3. Installation Period: 15 days on-site setup by two RICHI technicians
4. Total Investment: Estimated between USD 15,000 and 100,000, optimized for modular automation
5. Operational Date: End of March 2017, with trial batches tested and certified within four days

Initial operational costs were kept low—max power consumption was 50 kW, and the on-site bagging reduced outsourcing costs. In the first quarter, the farm saw a feed cost reduction of around 15–18%. Sales of surplus feed began generating modest revenue; by late 2018, the poultry mash feed plant in Malaysia produced an average of 3.5 T/H, supplying local contract farms and backyard growers.

Innovation through Simplicity

This Malaysian poultry feed production line project exemplifies innovation through focused simplicity. The client achieved feed independence for his layer project, built a nascent brand recognized for freshness and consistency, and used precise particle sizing to reduce waste—all with a modest footprint.

By tuning his operations to Malaysian realities—its feed culture, ingredient availability, and consumer behaviors—he has created a value chain that balances quality, quantity, and price. The mash plant became a template for other mid-sized poultry ventures: controlled investments, quick ROI, and room to grow.

The Next Phase: Future-Proofing the Farm

Looking ahead, the entrepreneur is exploring several enhancements:

• Expansion into Pelletization: Adding a small-scale pellet mill to produce crumbles and pellets, catering to broader market demand.
• On-Site Lab: Installing simple equipment to analyze protein, fiber, and moisture in nightly blends.
• Solar Integration: Pairing solar panels with machinery to further reduce electricity costs and increase sustainability.
• Branded Packaging: Investing in labeled bags (10 kg and 25 kg) for better marketing and shelf presence.

Beyond machinery, this poultry mash feed plant in Malaysia project also fostered intangible innovation: data-based blend adjustments, customer surveys when launching new formulations, and a feedback loop with local village flocks—something rarely seen in Malaysia's poultry feed landscape.

Conclusion

The Malaysian 3–5 t/h chicken feed production line, born in March 2017, reflects a thoughtful fusion of local knowledge and global technology. Opting for mash feed allowed the client to avoid risk and build tightly controlled quality processes on a small scale. With intelligent sourcing, refined particle control, and broader ambitions, the animal feed production line became more than a farm facility—it became a catalyst for regional feed development and poultry resilience.

In a country where poultry production is expanding steadily, and where rural farmers seek trustworthy partners, this poultry mash feed plant in Malaysia project stands as a model of sustainable advancement. It shows what can happen when focused ambition meets technical expertise—and how a simple concept like mash mill can lay the foundation for a thriving agribusiness future in Malaysia.