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Large Capacity Automatic 20T/H Fish Feed Manufacturing Unit Project Report
- Date: 2022-11-06 09:12:09
- From: www.pellet-richi.com
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Today RICHI is going to show you a fish feed manufacturing unit project report we did for a China animal feed company customer. Generally speaking, because we are a China feed mill supplier, the feed factory project proposal, fish feed plant project report, cattle feed business plan, poultry feed mill business plan and livestock feed production business plan we usually do are mainly for Chinese animal feed suppliers, because China It is our "headquarters".
But for all overseas animal feed manufactuers, we can also provide a full set of animal and fish feed manufacturing companies solutions. The hundreds of foreign feed plant cases we have done have demonstrated this point well. Because of the animal feed business plan, the important thing is not the geographical difference, but the method of building the feed mill and the customized aniaml and fish feed mill plan that we provide to our customers, which is common all over the world.
Overview of this 20 t/h advanced poultry & fish feeds ltd project
The client of this advanced 20t/h fish feed manufacturing unit project used to be a poultry feed manufacturer, but now he is going to expand the project and become an aqua feed manufacturer at the same time. Jiangsu Jiahui Biological Technology Co., Ltd. was established on June 30, 2011. It is mainly engaged in the research and development and transfer of biological products; the production and sales of compound feed, concentrated feed supplements, concentrated feed, and compound pre-mixed feed; soybean meal, cotton meal, wholesale and retail of rapeseed meal, feed ingredients.
Faced with the rapid development of the market, this 20t/h fish feed manufacturing unit customer conformed to the market demand, used its own strength and advantages, invested 17,796,000USD, expanded the poultry and fish feed mill plant building 20193.61m² within the company's original commercial poultry feed factory, and added aquatic feed (fish pellets) to the advanced poultry & fish feeds ltd construction project. The original biomass boiler was removed and two sets 1 ton gas steam boilers were repurchased in the expansion 20t/h fish feed mill project.
This 20t/h fish feed manufacturing unit project also purchased 11 sets of main animal fish feed production equipment such as raw material receiving system, crushing system, mixing system, secondary batching system, granulating system, etc. After the 20t/h fish feed manufacturing unit project is completed, it will produce 150,000 tons of aquatic feed every year.
The aquatic feed production process of the advanced 20t/h fish feed manufacturing unit project is raw material receiving, primary cleaning-primary ingredient, mixing, primary crushing, secondary crushing-primary ingredient, mixing, primary crushing, secondary crushing-granulation-cooling-packaging.
The raw materials for fish feed production of this high standard 20t/h fish feed manufacturing unit project are mainly corn, wheat, and soybean meal, fish meal, etc. The total fish feed mill plant cost is 120 million yuan (USD 18,564,000), of which the 20t/h fish feed manufacturing unit project for environmental protection investment is about 2.02 million yuan (310,000 USD), accounting for 1.68% of the total poultry & fish feed manufacturing plant project investment.
Labor quota and work system of the 150,000t/a fish feed manufacturing unit
Currently, there are 280 staff members, with a three-shift system, working 300 days a year. This expansion fish feed manufacturing unit project has a high degree of automation, uses fewer employees, and adjusts in the poultry fish feed mill plant without adding new employees.
Construction project product plan of the 20 t/h commercial fish feed manufacturing plant
| Project name (workshop,production facility or production line) | Product | Design scale (existing) | Design scale (new) | Annual operating hours |
|---|---|---|---|---|
| Poultry feed production line | Chicken feed | 100,000 t/year | 0 | 7200h |
| Aqua fish feed production line | Fish feed pellet | 0 | 75 thousand t/year | 7200h |
| Extruded fish food pellets | 0 | 75 thousand t/year |
The main building of the 20 t/h commercial fish feed manufacturing plant
The construction fish feed manufacturing unit project adds aquatic feed production workshop, warehouse 1, staff dormitory, workshop 1, workshop 2.
| Building name | Occupation area (m2) | Remarks |
|---|---|---|
| Concierge | 98.78 | Has been built |
| Office building, canteen | 1130.7 | Has been built |
| Research Center | 1612.13 | Has been built |
| Premix workshop (livestock and poultry feed production, raw material warehouse, Finished product warehouse) | 5928.21 | Has been built |
| Co-shed | 370.7 | Has been built |
| Warehouse 1 (raw material, finished product warehouse) | 3720.42 | Has been built |
| Production Annex 1 | 364.67 | Has been built |
| Production Attached House 2 | 151.72 | Has been built |
| Boiler room | 90 | Has been built |
| Aquatic feed workshop | 4439.1 | New |
| Finished product warehouse | 1786.6 | New |
| Staff dormitory | 510.55 | New |
| Workshop 1 (raw material warehouse) | 5475.13 | New |
| Workshop 2 (Finished Product Warehouse) | 5475.13 | New |
Public and auxiliary engineering-advanced 20 t/h commercial fish feed manufacturing unit project report
Water supply of the poultry fish feed manufacturing plant
The tap water consumption of the fish feed manufacturing unit is 7,330t/a, mainly boiler water consumption is about 6980t/a, spray water consumption is 350t/a, and the water comes from the municipal water pipe network.
| Project name | Existing | New | The whole factory |
|---|---|---|---|
| Water supply system | 45459t/a | 7330t/a | 41780t/a |
Drainage of the new poultry fish feed plant
The existing poultry feed pellet plant project implements the "rain and sewage diversion" system, and the rainwater is collected and discharged into the rainwater pipe network; the boiler soft water system drainage is discharged through the rainwater pipe network as clean water; the domestic sewage is pretreated by the septic tank (oil trap) after reaching the standard , The tail water is discharged into the Zhicha Canal. The expansion aqua fish feed manufacturing unit project implements the "rain and sewage diversion" system, and the later rainwater is collected and discharged into the municipal rainwater pipe network; the expansion fish feed manufacturing unit project does not increase the staff and does not increase the domestic sewage.
| Project name | Existing | New | The whole feed company |
|---|---|---|---|
| Drainage system | 11930t/a | 8042t/a | 20042t/a |
Power supply of the commercial poultry fish feed production plant
The annual electricity consumption of this animal poultry chicken fish feed processing plant project is 5 million kW·h, which is connected to the municipal power grid.
| Project name | Existing | New | The whole feed plant |
|---|---|---|---|
| Power supply system | 21.04 million kw·h | 5 million KW·h/a | 26.04 million KW·h/a |
Storage and transportation of 20 t/h commercial fish and poultry feed mill
The raw materials and finished products of this new 20 tons per hour fish feed manufacturing unit project are stored in the raw material warehouse and finished product warehouse. The corn is stored in two 800m³ silos through a closed pipeline, and the barley is stored in one 800m³ silo through a closed pipeline in the warehouse , soybean oil and sugar can be stored in 6*10m³ storage tanks, and transportation outside the fish and poultry feed factory depends on a professional logistics company.
Air supply of poultry fish feed manufacturing unit
The new fish feed manufacturing unit plant project demolishes the original biomass boilers and re-purchases 2 sets of 1t/h natural gas steam boilers. The existing poultry feed making line projects and fish feed plant expansion projects use 170,000 cubic meters of natural gas per year and are supplied by natural gas pipelines in the park.
| Project name | Existing | New | The whole feed factory |
|---|---|---|---|
| Air supply system | -- | 170,000 m3 /a | 170,000 m3 /a |
Pressure of the 20t/h poultry fish feed manufacturing unit
This new fish feed manufacturing unit 20t/h capacity project is equipped with 3 air compressors, each with a production capacity of 5.45m3/min, located in the aquatic feed production workshop, which can meet the needs of this poultry aqua fish feed manufacturing plant construction project.
| Project name | Existing | New | The Whole Feed factory |
|---|---|---|---|
| Pressure system | -- | 5.45m3 /min | 5.45m3 /min |
Raw materials consumption of 20 t/h poultry fish feed manufacturing unit
| Name | Existing consumption(t/a) | Expansion project consumption(t/a) |
|---|---|---|
| Sodium chloride | 75 | 0 |
| Straw, hay grass etc. | 5000 | 0 |
| Corn | 60000 | 62000 |
| Barley | 0 | 16000 |
| Wheat | 0 | 15000 |
| Soybean meal | 2000 | 19890 |
| DDGS | 0 | 15000 |
| Rapeseed meal | 0 | 7000 |
| Bran | 0 | 15000 |
| Fish meal | 0 | 15 |
| Soybean oil | 0 | 73 |
| Multi-vitamins | 0 | 6 |
| Compound trace elements | 0 | 5 |
| Zeolite powder | 0 | 4 |
| Dicalcium Phosphate | 0 | 5 |
| Baking soda | 0 | 3 |
| Magnesium Oxide | 0 | 3 |
| Magnesium Sulfate | 0 | 2 |
| Ammonium Chloride | 0 | 2 |
| Lysine | 0 | 2 |
| Corn protein flour | 0 | 1 |
| Potassium Chloride | 0 | 1 |
| Calcium carbonate | 0 | 1 |
| Zinc oxide | 0 | 1 |
| Molasses | 0 | 20 |
20T/H commercial poultry fish feed plant production process
Poultry feed production process——Existing poultry feed mill project
After the feed materials such as corn, bean cypress, corn stalks, straw, etc. are passed through the sensory and laboratory analysis, they are fed into the feed grinder through the feeding port for pulverization by screw conveying. The poultry feed grinder is airtight, and dust is generated during the pulverization process. It is then transported to the batching bin by the elevator and conveyor, and is proportioned according to the production requirements.
After proportioning, it is transported to the feed mixer for mixing (mixing uniformity ≤7%). After the mixing is complete, it is transported to the fish feed extruder and fish feed extruder granulator for expansion, The process of fish feed mill puffing and pelletizing uses steam for heating and puffing without adding additives such as puffing agents. After pelletizing is completed, it is transported to the finished product warehouse for packaging and packaging using automatic packaging.
Fish feed production process flow of the expanded fish feed manufacturing unit
The fish feed manufacturing process of this compound fish feed manufacturing unit project: feeding-cleaning-primary crushing-secondary crushing-primary ingredient mixing process-fish feed secondary mixing-puffing secondary mixing-puffing, drying, cooling -conditioning, pelleting, cooling-aquatic fish pellet feed packaging-aquatic fish extruded feed packaging. The feeding, cleaning, crushing, batching, mixing, granulating, cooling, and packing in the production workshop of this poultry fish feed mill project project are all completed in a closed state.
The main animal poultry fish feed manufacturing unit equipment
The main animal feed machine of the poultry fish feed mill project is shown in the following table:
| Device name | Specifications and models | Quantity (after expansion, reconstruction, and elimination) | |
|---|---|---|---|
| Existing poultry feed mill equipment | |||
| Pulse dust collector | -- | TBLMFa21-1500 | 35 |
| Scraper conveyor | -- | 21TGSU25 | Content |
| Bucket elevator | -- | TDT 50/23 | 42 |
| Double-layer cleaning screener | -- | TCQY100*200 | 12 |
| Permanent magnet cylinder | -- | TCXT25 | 22 |
| Rotary distributor | -- | TFPX.10 | 16 |
| Fan | -- | 4-72NO8C | 20 |
| Fan | -- | 6-30 NO .6A | 14 |
| Powder cleaning sieve | -- | SCQX60*50*100 | 8 |
| Pneumatic gate | -- | TXMQ40*40 | 88 |
| Crusher for feed mill | -- | SFSP138*8E | 14 |
| Feeder | -- | SWLY3 | 14 |
| Screw conveyor | -- | TWL120 | 16 |
| Silo to be expanded | -- | 9m3 | 6 |
| Feed puffing machine | -- | SPHG3200b | 4 |
| Cooler for feed mill | -- | SKLB2.5 | 12 |
| Double shaft high efficiency mixing Machine | -- | SSHJ2D | 6 |
| Powder sieve | -- | SCQZ75*65*140 | 8 |
| Feed Expander | -- | SPZL338 | 4 |
| Poultry feed pellet machine | -- | SZLH420D | 4 |
| Crusher | -- | SSLG20*140 | 68 |
| Rotary grading screen | -- | SFJH125 | 8 |
| Enzyme spraying | -- | SYPM850 | 15 |
| Packing machine | -- | DSG-50 | 6 |
| Seam bag conveying combination Machine | -- | DSG-50 | 2 |
| Weighbridge | -- | 30-200T | 6 |
| Expansion fish feed mill machinery | |||
| Natural gas steam boiler Furnace | -- | WS0.95-1.0-Y/Q (1t/h) | 2 |
| Air compressor | -- | - | 3 |
| Raw materials in the main workshop Receiving system | Hoppers and fences | Feeding hopper 2m3 fence 2m2 | 2 |
| Bucket elevator | TDTGk50/28 | 2 | |
| Scraper conveyor | TGSS25 | 2 | |
| Cylinder preliminary cleaning sieve | TCQY100 | 2 | |
| Permanent magnet cylinder | TCXT25 | 2 | |
| Distributor | TFPX-12 | 1 | |
| One-time shredding system | The warehouse to be crushed | About 20m3 in total | 2 |
| Impeller feeder | TWLY25X50 | 1 | |
| Smasher | SFSP132X50 | 1 | |
| Spiral Drop off | TLSSF32 | 1 | |
| Bucket elevator | TDTGk50/28 | 1 | |
| Mixing ingredients at one time System | Ingredient warehouse group | A total of about 200m3 | 22 |
| Dosing scale | 2000KG/batch | 1 | |
| Dosing scale | 1000KG/batch | 1 | |
| Double shaft blade fish feed mixing machine | SLHSJ4 | 1 | |
| Bucket elevator | TDTG50/33 | 1 | |
| Permanent magnet cylinder | TCXT30 | 1 | |
| Distributor | TFPX-4 | 1 | |
| Fish feed micro-grinding system System | The warehouse to be crushed | About 20m3 in total | 2 |
| Impeller feeder | TWLY20X125 | 1 | |
| Micro grinder | SFSP65X125 | 1 | |
| Screw conveyor | TLSSF32 | 1 | |
| Bucket elevator | TDTGk50/28 | 1 | |
| Fish food secondary ingredients System | Secondary batching warehouse | About 20m3 in total | 1 |
| Dosing scale | 1000KG/batch | 1 | |
| Double shaft paddle type mixer for fish feed | SLHSJ2 | 1 | |
| Scraper conveyor | TGSS20 | 1 | |
| Bucket elevator | TDTG50/23 | 1 | |
| Permanent magnet cylinder | TCXT25 | 1 | |
| Liquid addition system | 2 oil tanks (10m3) and 1 molasses tank (10m3) | 1 | |
| Fish pellet production system | To be granulated bin | About 20m3 in total | 1 |
| Pellet machine conditioner | KDTZ420 | 2 | |
| Quality protector | KDBZ80X3000 | 1 | |
| Fish feed pelletizer machine | SZLH678 | 2 | |
| Feeding auger | TWLL16 | 1 | |
| Stabilizer | SWDB20X20 | 1 | |
| Closed wind feeder | SGFY36 | 1 | |
| Counter flow cooler | SKLN20X20 | 1 | |
| Bucket elevator | TDTGK50/23 | 1 | |
| Fish food packaging system | Finished product warehouse | About 20m3 in total | 2 |
| Vibrating screen | TQLZ100X150 | 1 | |
| Electronic packing scale | LCS-25-BZ | 1 | |
| Superfine grinding production System | Superfine grinding chamber | About 20m3 in total | 2 |
| Superfine fish feed grinder | SWFL150 | 2 | |
| Cyclone separator | D=1500 | 2 | |
| Muffler | F1-B1200 | 2 | |
| Screw conveyor | TLSS20 | 2 | |
| Drawer type grading screen | FSFG90X150 | 2 | |
| Superfine grinding chamber | About 20m3 in total | 2 | |
| Secondary batching warehouse | About 20m3 in total | 1 | |
| Dosing scale | 1000KG/batch | 1 | |
| Double shaft paddle feed mixer for fish | SLHSJ2 | 1 | |
| Bucket elevator | TDTG50/23 | 1 | |
| Permanent magnet cylinder | TCXT25 | 1 | |
| Liquid addition system) | 2 oil tanks (10m3) and a molasses tank (10m3) | 1 | |
| Puffing, drying, Screening, spraying, Cooling production system | The warehouse to be expanded | About 10m3 in total | 1 |
| Weighing feeder arch silo | TXLP120 | 1 | |
| Feeder | TWLL25 | 1 | |
| Single layer conditioner | KDTZ630X2 | 1 | |
| High efficiency fish extruder machine | KDPH150X2 | 1 | |
| Drying mechanism wind feeder | SGFY40 | 1 | |
| Horizontal fish feed dryer equipment | SLHG2000-8 | 1 | |
| Stainless steel drying and dehumidifying air mesh | D=700 | 1 | |
| Drum type grease sprayer | SYPT12 | 1 | |
| Liquid addition system | -- | 1 | |
| Counter flow cooler | SKLN22X22 | 1 | |
| Slow bucket elevator | TDTGK50/28 | 1 | |
| Extruded material finished product packaging system | Finished product warehouse | About 20m3 in total | 2 |
| Vibrating screen | TQLZ100X150 | 1 | |
| Electronic packing scale for feed mill | LCS-25-BZ | 1 | |
| Finished product warehouse | About 20m3 in total | 1 | |
Analysis of 20t/h poulty fish feed manufacturing unit machine capacity matching
- According to the data provided by the our engineer in charge of this poultry & fish feed plant project, each cylinder primary cleaning screen can screen up to 280 tons of pellets per day. The poultry fish feed manufacturing unit project has a total of 2 cylinder primary cleaning screening equipment, with an annual production of 300 days, and a full-load screening capacity of 168,000 tons per year. The requirements are divided into 150,000 tons.
- The animal feed hammer mill crusher can crush up to 550 tons of raw materials per day. The customized poultry fish feed manufacturing unit project has a total of 1 equipment with an annual production of 300 days. The annual full-load crushing capacity is 165,000 tons, which can meet the requirement of poultry fish feed mill crushing 150,000 tons per year.
- The double-shaft blade fish poultry feed mixing equipment can mix up to 550 tons of raw materials per day. The poultry and fish feed manufacturing unit project has a total of 1 equipment, with an annual production of 300 days, and the annual full-load mixing capacity of 165,000 tons, which can meet the annual mixing requirement of 150,000 tons.
Boiler energy consumption of the 20tph fish feed manufacturing plant
According to the information provided by the construction unit, the moisture content of the raw materials for fish and poultry feed production is 12%, the moisture content of the quenched and tempered semi-finished products after boiler steam conditioning is 15%, and the moisture content of aquatic pellets and extruded feed products is 12%.
The amount of fish feed manufacturing unit product that needs to be tempered for aquatic feed is 150,000 t/a, and the amount of steam required for the product is about 4500 t/a, and 10% of the steam will be lost during use, so the amount of steam that needs to be used is 4950 t/a.
The boiler water consumption of the existing poutry feed mill plant projects remains unchanged, and the boiler circulating water consumption remains unchanged. The boiler water of this poultry fish feed manufacturing unit project needs to be softened before use. Before expansion, the annual tap water consumption of the softening system is 28,800t/a, and the efficiency of the soft water preparation system is 70%.
After the animal poultry fish feed company expansion, due to the increase in boiler water consumption, the soft water consumption is 4950t/a, so the tap water consumption is 6530t/a, and the wastewater produced by the soft water preparation system is 2030t/a, which is discharged to a special treatment plant for treatment.
Physical and chemical properties of raw and auxiliary materials in 20t/h fish feed manufacturing unit
| No. | Chemical name | Physical and chemical properties |
|---|---|---|
| 1 | Vitamins | Mainly vitamin A, vitamin D, vitamin E, vitamin K |
| 2 | Trace elements | Mainly zinc, copper, chromium, cobalt, iron, biotin, calcium pantothenate, folic acid |
| 3 | Zolite powder | The zeolite powder is made by grinding natural zeolite rock, and the color is light green and white. The addition of zeolite in the feed can slow down the speed of food passing through the digestive tract, thereby increasing the rate of nutrient application. |
| 4 | Calcium hydrogen phosphate | Easily soluble in dilute hydrochloric acid, dilute nitric acid, acetic acid, slightly soluble in water, insoluble in ethanol. Stable in the air, it will lose crystal water and become anhydrous when heated to 75℃, and become pyrophosphate at high temperature |
| 5 | Baking soda | Sodium bicarbonate (NaHCO₃) white crystals, or opaque monoclinic system fine crystals. The proportion is 2.15. Odorless, non-toxic, salty in taste, soluble in water, slightly soluble in ethanol. It is stable at room temperature and easily decomposed when heated. Density: 2.159 g/cm3. (break down). |
| 6 | MgO | Magnesium oxide is an alkaline oxide, which has the same properties as alkaline oxides and is a gelling material. White powder (light yellow for magnesium nitride), odorless, tasteless, non-toxic, is a typical alkaline earth metal oxide, chemical formula MgO. |
| 7 | Magnesium sulfate | Easily soluble in water, slightly soluble in ethanol, glycerin, ether, and insoluble in acetone |
| 8 | Ammonium chloride | Ammonium chloride is a colorless crystal or white granular powder. It is a strong electrolyte that dissolves in water and ionizes ammonium ions and chloride ions. When ammonia gas and hydrogen chloride are combined to produce ammonium chloride, there will be white smoke. |
| 9 | Lysine | Yellow-brown fluid powder, with specific odor and moisture absorption. Easily soluble in water, and the aqueous solution is neutral to slightly acidic. |
| 10 | Potassium chloride | White crystals, extremely salty, odorless and non-toxic. Easily soluble in water, ether, glycerin and alkalis, slightly soluble in ethanol, but insoluble in anhydrous ethanol, hygroscopic and easy to agglomerate; the solubility in water increases rapidly with the rise of temperature, and is often compared with sodium salt. Plays the role of metathesis to generate new potassium salts |
| 11 | Calcium carbonate | It is hard to dissolve in water and alcohol. It reacts with dilute acid and emits carbon dioxide at the same time, showing an exothermic reaction. Also soluble in ammonium chloride solution. Almost insoluble in water. |
| 12 | Zinc oxide | Feed-grade zinc oxide (ZnO) is an oxide of zinc. Hardly soluble in water, soluble in acid and strong alkali. It is a commonly used chemical additive. Compared with other types of zinc oxide, it has special requirements in terms of indicators: the zinc oxide content cannot be less than 95, the zinc content cannot be less than 76.3, and the heavy metal content of lead, arsenic, and cadmium cannot be greater than 10 Parts ppm. |
| 13 | Fish Meal | The fishmeal used in this new build 20t/h fish feed manufacturing plant project is all imported white fishmeal. White fishmeal refers to the whole fish or scraps of cod (Pollock, Cod, Hake, Hokki) butterfly fish and other white meat fish species processed into low-fat fishmeal. |
| 14 | molasses | is a viscous, dark brown, semi-fluid object, mainly containing sucrose. The content of pantothenic acid in cane molasses is high, reaching 37mg/kg. In addition, the biotin content is also considerable, and it is easy to mix into soy molasses and molasses. Fermentation broth. |
The above is the article for you: Large Capacity Automatic 20T/H Fish Feed Manufacturing Unit Project Report.
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