This is a Russian forage pellet production line project, with a scale of 30,000 tons of forage pellet production line per year. The products include alfalfa pellets and straw pellets, which will all be used as ruminant feed. The total investment in equipment for this large grain straw alfalfa pellet production line in Russia project is 420,000 US dollars, with a labor quota of 30 people, a single shift system, 8 hours of work time, and a total production of 300 days a year.
The client of this grain straw alfalfa pellet production line project is a large agricultural company in Russia.
Based on sufficient financial support and raw material sources, it invested in the construction of this large forage feed project to support its large cattle and sheep farms. The alfalfa pellets and straw feed pellets processed by this project will all be used in its farms.
Alfalfa and straw are feed crops with wide adaptability and high nutritional value in animal husbandry, and are widely planted and used. Due to its vast land area and suitable climatic conditions, Russia has very rich alfalfa and straw resources.
According to statistics, Russia's alfalfa planting area and straw residues are among the highest in the world, and the annual output is also considerable.
Russia's alfalfa and straw industry has broad prospects. With the development of domestic animal husbandry in Russia, the role of alfalfa as a major feed crop has become increasingly prominent.
At the same time, Russia has abundant land resources and suitable climatic conditions, which provide unique natural conditions for the development of alfalfa and straw. Therefore, the future development prospects of Russia's alfalfa and straw industry are very broad.
Name:
Cattle feed alfalfa pellet plant
Country:
Russia
Date:
2024.01.10
Capacity:
12-15T/H
Feed Size:
4-8mm
The install period:
60 Days
Control Mode:
Semi-automatic
Guiding Price:
420,000 USD
The equipment investment of this grain straw alfalfa pellet production line in Russia project is 420,000 US dollars, and the civil engineering investment is nearly 2 million US dollars. The total area is 38,002.5m2, the total construction area is 15,000m2, and the current actual production capacity is 30,000 tons of forage pellets per year.
The construction content of this project mainly includes the main project, supporting projects, auxiliary projects, public projects and environmental protection projects. The specific project composition is shown in the table below.
| Serial number | Project category | Project name | Construction content | |
| 1 | Main project | Production workshop | Has been built, 1 building, 1F, construction area of 700m2, fully enclosed light steel structure | |
| Crushing workshop | Has been built, 1 building, 1F, construction area of 1500m2, fully enclosed light steel structure | |||
| Packaging workshop | Has been built, 1 building, 1F, construction area of 2000m2, fully enclosed light steel structure | |||
| 2 | Supporting projects | The total construction area is 10800m2, mainly including raw material warehouse, finished product warehouse, office and scientific research rooms, etc. | ||
| Among them | the raw material warehouse | has been built, 3 buildings, 1F, with an area of 4400m2, including 1 straw raw material and alfalfa raw material warehouse, semi-enclosed steel frame structure; 1 bran raw material warehouse, fully enclosed brick-concrete structure; 1 corn flour warehouse, fully enclosed light steel structure | ||
| The finished product warehouse | has been built, 1 building, 1F, with an area of 3000m2, fully enclosed Light steel structure | |||
| Office building | Has been built, 1 building, 2F, with a total construction area of 1700m2, brick-concrete structure | |||
| Scientific research building | Has been built, 1 building, 1F, with a total construction area of 1700m2, brick-concrete structure | |||
| 3 | Auxiliary engineering | Reservoir | has been built, 1 300m2 | |
| 4 | Public works | Water supply | provided by the local water supply network | |
| Drainage | domestic sewage is treated in septic tanks and transported to sewage treatment plants by tank trucks for treatment | |||
| Power supply | provided by the local power grid | |||
| Heating | the heating area in winter is for office and scientific research rooms, and the heating is provided by the air conditioning system | |||
| Fire Protection | Fire wells are set up outdoors, and fire-fighting equipment is set up in the factory area | |||
| Wastewater Control | Septic tank (1, with a volume of 50m3) (already built) | |||
| 5 | Environmental Protection Engineering | Waste gas prevention and control | The dust in the crushing workshop is treated by a cyclone ventilation and dust removal system (1 set) and a bag dust collector (1 set) for secondary purification (already built) | |
| The factory floor is hardened, and the production line equipment is connected by sealed pipes, and materials are transported in a closed manner (already built) | ||||
| One bag dust collector is installed in each of the raw material feeding, mixing and cooling and air drying processes in the production workshop (already built, 2 sets in total) | ||||
| A closed finished product warehouse is set up in the packaging workshop (already built) | ||||
| The semi-enclosed raw material warehouse for straw powder and alfalfa powder is converted into a fully enclosed raw material warehouse (this conversion) | ||||
| A dust cover is set up at the product discharge port of the packaging workshop (newly built) | ||||
| Noise control | Adopt comprehensive noise reduction measures such as sound insulation and vibration reduction (already built) | |||
| Solid waste control | 2 household waste classification collection boxes (already built) | |||
| 2 dust sealed collection boxes (newly built this time) | ||||
| Greening project | Plant vegetation suitable for regional growth (already built) | |||
This grain straw alfalfa pellet production line in Russia project will build one forage pellet production line, producing 30,000 tons of forage pellets annually, including 10,000 tons of straw pellets and 20,000 tons of alfalfa pellets. The specific product plan is shown in the table below.
| Production Line Name | Product Name | Production Capacity |
| Forage Pellets Production Line | Straw Pellets | 10000t/a |
| Alfalfa Pellets | 20000t/a |
This product of this grain straw alfalfa pellet production line in Russia project complies with the current standards and industry standards of the Russian feed industry. The specific product quality indicators are detailed in the table below.
| Serial number | Test Item | Standard value (%) |
| 1 | Crude protein | ≥14 |
| 2 | Crude fiber | <30 |
| 3 | Crude ash | <12.5 |
| 4 | Moisture | <13 |
| 5 | Density | >1.3 |
| Serial number | Test Item | Standard value (%) |
| 1 | Crude protein | ≥16 |
| 2 | Crude fiber | <27.5 |
| 3 | Crude ash | <12.5 |
| 4 | Moisture | <13 |
| 5 | Density | >1.3 |
This grain straw alfalfa pellet production line in Russia project produces 30,000 tons of forage pellets per year, including 10,000 tons of straw pellets and 20,000 tons of alfalfa pellets. The raw materials and energy consumption of the project are shown in the table below.
| Serial number | Name | Consumption | Packaging | Specifications | Remarks | |
| Raw and auxiliary material consumption | ||||||
| 1 | Alfalfa meal | 1 6 8 65 . 8 0 t/ a | Bagged | 60kg/bag | Purchased | |
| Straw Straw | Straw bales | 3554.7t/a | Bales | 800×400×300mm | Purchased, Straw (rice straw, corn | |
| 2 | Straw powder | 5238.7t/a | Bagged | 60kg/bag | and other straw) | |
| 3 | Corn grits | 3000.3t/a | Bagged | 100kg/bag | Purchased | |
| 4 | Bran powder | 150. 1t/a | Bagged | 100kg/bag | Purchased | |
| 5 | Packaging bags | 300,000/a | --- | --- | Purchased | |
| Energy consumption | ||||||
| 1 | Water | 2310.0m3/a | Provided by local water supply network | |||
| 2 | Electricity | 228.2 million kWh/a | Provided by the local power grid | |||
The material balance of this grain straw alfalfa pellet production line in Russia project is detailed in the table below.
| Input | Output | ||||
| Name | Amount(t/a) | Name | Yield(t/a) | ||
| Dry alfalfa meal | 16865.8 | Product | Alfalfa pellets | 20000 | |
| Straw | Straw bale | 3554.7 | Straw pellets | 10000 | |
| Straw powder | 5238.7 | ||||
| Corn grits | 3000.3 | Dust | 14.6 | ||
| Bran powder | 150.1 | ||||
| Water | 1500 | Water loss | 295 | ||
| Total | 30309.6 | Total | 30309.6 | ||
The main production equipment of this grain straw alfalfa grass pellet production line in Russia project is shown in the table below.
| Serial number | Equipment name | QTY | Remarks |
| 1 | Bale breaker | 1 set | / |
| 2 | Crusher | 1 set | / |
| 3 | Ø320mm speed-adjustable auger | 2 sets | Power 2.2kw |
| 4 | 36×28 bucket elevator | 3 sets | Power 2.2kw |
| 5 | 6-30-7c fan | 2 sets | Single power 18.5kw |
| 6 | 2 sets | Single power 22kw | |
| 7 | Mixing silo | 1 | ------ |
| 8 | 8m3 mixer | 1 | Power 22kw |
| 9 | 2000mm×2000mm silo | 1 | Power 5.5kw |
| 10 | MZLH420 grass straw pellet machine | 2 | Single power 110kw |
| 11 | Cooler | 1 set | / |
| 12 | Ø100mm rotary screen | 1 set | Power 2.2kw |
| 13 | Belt conveyor | 1 set | / |
| 13 | Finished product warehouse | 1 | Enclosed |
| 14 | Packaging scale | 1 set | / |
The products of this Russia grass feed pellet plant project are straw pellets and alfalfa pellets.
The overall layout of the plant area of this grain straw alfalfa pellet production line in Russia project is divided into raw material area, crushing area, production area, packaging area, product area, office area and scientific research area.
The office area and scientific research area are arranged on the east side of the factory area, and the production area and packaging area are located on the southwest side of the factory area, which can prevent the impact of processing dust on the office and living areas.
The production equipment and material transfer in the production area are reasonably arranged, and the forage pellet processing and transfer line is short and convenient.
The raw material area, processing area and packaging area are equipped with special transportation channels to facilitate the transportation of raw materials, processing and packaging. Green belts are planted beside the roads and around the walls.
In summary, the factory area of this grain straw alfalfa pellet production line in Russia project is reasonably arranged and can meet the requirements of the process flow and relevant specifications.
The main economic and technical indicators of this grain corn and alfalfa straw pellet production line in Russia project are shown in the table below.
| Indicator name | Quantity | Remarks | |
| Total land area | 38002.5m2 | / | |
| Total building area | 15000.0m2 | / | |
| Among them | Production workshop | 700.0m2 | 1 building, 1F, fully enclosed light steel structure |
| Crushing workshop | 1500.0m2 | 1 building, 1F, fully enclosed light steel structure | |
| Packaging workshop | 2000.0m2 | 1 building, 1F, fully enclosed light steel structure | |
| Raw material warehouse | 4400.0m2 | 3 Building, 1F, semi-enclosed steel frame structure | |
| Product library | 3000.0m2 | 1&Building, 1F, fully enclosed light steel structure | |
| Office | 1700.0m2 | 1 Building, 2F, brick-concrete structure | |
| Scientific research | 1700.0m2 | 1&Building, 1F, brick-concrete structure | |
| Reservoir | 300.0m2 | / | |
| Green area | 1500.0m2 | Greening rate&4% | |
The water supply of this grain straw alfalfa pellet production line in Russia project is provided by the local water supply network, which can meet the water needs of the enterprise. The water used in this project mainly includes production water, daily office and living water for employees, and greening water, with a total water consumption of 9.5m3/d (2310m3/a).
Most of the production water of this project goes into the product, a small part is lost by evaporation, and the discharged wastewater is domestic sewage, which mainly comes from the daily office of employees.
Its production volume is calculated as 80% of the water consumption, so the domestic sewage production volume is about 1.2m3/d (360m3/a). After being treated in a septic tank, the domestic sewage is sent to the sewage treatment plant for treatment.
The total power consumption of this grain straw alfalfa pellet production line in Russia project is 2.282 million KWh/year, which is uniformly provided by the local power grid and can meet the power demand.
The winter heating area of this Russia grass feed pellet line project is office and scientific research rooms, and the heating is provided by the air conditioning system.
There is a broad prospect for building straw alfalfa pellet production line in Russia.
Russia's animal husbandry is developing rapidly, and the demand for high-quality forage is increasing. At present, there is a large gap in the national high-quality forage market. Southeast Asia, Japan, South Korea and other countries need to transfer 2.5-3 million tons of forage from abroad every year.
With the development of Russia's animal husbandry, the demand for complete feed will further increase, which provides a huge market space for forage pellet processing.
Russia has rich forage germplasm resources, which have great potential for introduction and innovative utilization. Through scientific management and technological innovation, the yield and quality of forage can be further improved to meet market demand.
Forage pellet processing technology is relatively mature. Through scientific processing methods, forage can be made into high-quality pellet feed. This pellet feed is not only easy to store and transport, but also can improve the nutritional value and utilization rate of forage to meet the needs of different livestock and poultry.
The Russian government attaches great importance to the development of animal husbandry, and promotes the intensification of animal husbandry and saves feed grains by improving livestock and poultry feeding conditions and balancing dietary protein and other nutrients. These policies provide a good external environment for forage pellet processing.
In summary, Russia has multiple advantages such as large market demand, rich resources, mature technology and policy support for forage pellet processing, and the prospects are very broad.
If you are interested in building a grain forage grass feed pellet production line, straw pellet production line, and alfalfa pellet production line in Russia, feel free to contact RICHI MACHINERY to customize the forage processing process plan and get a full set of forage processing equipment quotations and animal feed production line construction plans!
Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.
Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.
At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.
Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.
Your Partner Beyond Project Completion
2000+ cases
RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.
Read More
Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.
For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.
Need help with your pellet manufacturing plant project? Contact us today.
ANIMAL FEED
BIOMASS
WOOD
ORGANIC FERTILIZER
AQUA FEED
CAT LITTER
MUNICIPAL WASTE RECYCLING
SPECIAL PELLET PRODUCTION
RICHI Machinery continues to deliver world class pellet mill equipment, pellet plant engineering and project solutions that add value to our customers in the animal feed, wood waste, agriculture waste, organic fertilizer, cat litter and special pellet products industries. Throughout the years, we RICHI Machinery have built strong brand, becoming industry-leading pellet machine manufacturer. We value integrity, promise quality, and prioritize your success.
Learn MoreWith our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.
At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.
With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.
Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.
Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622
Copyright©2015-2024 by HENAN RICHI MACHINERY CO., LTD. All rights reserved.