5T/H Extruded Fish Feed Factory in Russia

This is the 20t/h livestock and 5t/h extruded fish feed factory in Russia project signed by us in 2022. The project covers a total area of 3,000 square meters and a total construction area of 3,270 square meters, including a warehouse construction area of 2,000 square meters and a production workshop construction area of 1,000 square meters. The land used for this project is construction land and has a good ecological environment.

• Project nature: New construction.
• Total investment: US$1.4 million
• Power supply: The electricity used in this project is supplied by the regional power grid. The power supply of this project is planned to be introduced from the outside with one 10KV power supply, which has the ability to supply the electricity used by this project.
• Labor capacity and work system: This project has a labor capacity of 15 people, an average annual production time of 240 days, 8 hours of work per day, a one-shift system, and no accommodation.

It is worth mentioning that this is the 8th fish feed production line we have established in Russia. Richi Machinery's current projects in Russia cover aquatic feed processing, livestock and poultry feed processing, sunflower seed shell feed processing, straw pellet processing, wood pellet processing and other fields.

Project composition

The engineering construction content of the 20t/h pig and 5t/h extruded fish feed factory in Russia project mainly includes main engineering, auxiliary engineering, environmental protection engineering, and public engineering. See the table below for details:

Note: The production process of this project runs through each production workshop.

Technical and economic indicators

The specific technical and economic indicators of this 20t/h pig and 5t/h extruded fish feed factory in Russia project are as follows:

Equipment to start the 5 t/h extruded fish feed factory in Russia project

Based on the floating fish feed mill project construction scale, product plan and technical plan requirements, comprehensive consideration of equipment service life, material consumption indicators, etc., determine the main production equipment of this project as shown in the table below.

Main raw and auxiliary materials and energy consumption

The main raw and auxiliary materials for this 20t/h pig and 5t/h extruded fish feed factory in Russia project are in sufficient supply in the market and can be purchased directly in the market. See the table below for details.

Properties of main raw and auxiliary materials:

• Vitamin additive: a microbial product that can stimulate the reproduction and growth of its own beneficial bacteria while resisting the growth of harmful bacteria, including vitamins A, D2, E, K3, B1, D3, B2, B6, C and multiple vitamins. ​
• Amino acid additive (threonine): white orthorhombic or crystalline powder. Odorless, slightly sweet taste. Melts and decomposes at 253°C. It is widely used in feed additives and has the following characteristics: ① It can adjust the amino acid balance of feed and promote the growth of livestock and poultry; ② It can improve meat quality; ③ It can improve the nutritional value of feed with low amino acid digestibility; ④ It can reduce the cost of feed raw materials. ​
• Allicin premix: light yellow oily liquid. Boiling point 80-85℃ (0.2kPa), relative density 1.112 (20/4℃), refractive index 1.561. Soluble in ethanol, chloroform or ether. The solubility in water is 2.5% (10℃), the pH value of its aqueous solution is 6.5, and an oily precipitate will form when left to stand. Allicin has a highly effective bactericidal effect. Experiments have shown that 1 ppm of allicin can have antibacterial and bactericidal effects and can replace antibiotics in feed. ​
• Mineral additives: including copper, iron, zinc, cobalt, manganese, iodine, selenium, calcium, phosphorus, etc., which can regulate body metabolism, promote growth and development, enhance disease resistance, and improve feed utilization. After adding it, the daily weight gain of pigs can generally be increased by 10% to 20%, and the feed cost can be reduced by 8% to 10%. ​
• Propionic acid type antifungal agent: colorless clear oily liquid. Slightly pungent stench. Miscible with water and soluble in ethanol, chloroform and ether. Since fish meal and other concentrated feeds contain high oil content and are easily oxidized and deteriorated after being stored for a long time, adding ethoxyquin, etc. can prevent feed oxidation, and adding propionic acid can prevent feed mildew. ​
• Enzyme preparations: The enzyme preparations used in this project are mainly amylase, lipase, maltase, mannanase, pectinase, phytase, protease, etc.

Product solutions

The main products produced by this 20t/h pig and 5t/h extruded fish feed factory in Russia project are pig feed and fish feed. The specific product plans are shown in the table below:

Note: Since the production formula of this project changes according to customer requirements, different fish species cultured, and feeding purposes, the conventional product technical indicators are shown in the table below:

Fish feed:

Pig feed:

Water supply and drainage

Water supply project

The water used in this 20t/h pig and 5t/h extruded fish feed factory in Russia project is mainly domestic water for employees, steam boiler water, and boiler dust removal water. The estimated water consumption of this project is 5772t/a.

This project has a labor capacity of 15 people, an annual working day of 240 days, and no accommodation. The production water consumption of this project is 5500m3/a; the fresh water for boiler dust removal is 20m3/a.

The project water comes from local water supply pipelines, and its water quantity and quality can meet the normal water supply requirements for production, life and fire protection of the project.

Drainage project

The rainwater of this 20t/h pig and 5t/h extruded floating fish feed factory in Russia project is introduced into the initial rainwater collection tank through the rainwater pipe network for precipitation, and is discharged into the west pond after precipitation.

The wastewater used for steam boiler dust removal is recycled after precipitation and is not discharged; no wastewater is generated in the production of this project; domestic sewage is treated. After treatment in the septic tank, it will be used as fertilizer for surrounding crops and will not be discharged outside.

Process design of 5 t/hfish feed factory in Russia project

1. Raw material receiving and cleaning
   After the main raw materials required for production enter the fish feed factory from cars, the raw materials that need to be crushed are screened to remove impurities through preliminary cleaning and magnetic separators to remove ferrous impurities.
2. Crushing section
   The raw and auxiliary materials of the 20t/h pig and 5t/h extruded fish feed factory in Russia project, such as corn, wheat bran, cotton meal, etc., are crushed by a crusher after cleaning and removing impurities.
3. Ingredient mixing section
   According to the formula requirements, various raw materials participating in the ingredients are weighed and entered into the mixer in turn.
4. Ultrafine grinding section
   Because the finer the particles, the larger their surface area, the larger the contact area for the digestive juices of fish and pigs, thereby improving the digestibility of the feed and increasing its nutritional return.
5. Secondary mixing section
   The ultrafinely ground raw materials are mixed again. The mixing process is carried out in a closed mixer.
6. Puffing and drying section
   The secondary mixed raw and auxiliary materials are expanded by floating fish feed extruder machine, and then loaded into a multi-pass convection belt dryer for drying treatment. The moisture content of the dried feed is about 2%.
7. Spraying and cooling section
   The spraying process of this 20t/h pig and 5t/h extruded fish feed factory in Russia project is the tempering process, which tempers the materials to be mixed into powdered feed with a certain moisture and humidity, which is conducive to granulation. After the process is completed, the materials are sent to the cooling machine for cooling treatment.
8. Granulation section
   The mixed raw materials enter the pig feed pellet machine, and the temperature of the material is adjusted by steam to reach 80-85°C. The moisture content of the material is about 10%, and then the animal feed granulator is used to form granules with a specified particle size.
9. Double feed packaging section
   Packed into warehouse and stored for sale.
10. Steam boiler
    Production steam is provided by a 4t/h biomass steam boiler. Biomass boilers will produce a certain amount of waste gas and biomass ash.

Russia 5 t/h fish feed factory layout design

The graphic design of this 20t/h pig and 5t/h extruded fish feed factory in Russia project is based on the requirements of the process and equipment operation, and the production equipment is arranged according to the needs of the process, operation sequence and safety production, which satisfies the reasonable and smooth process flow.

Its production equipment runs through the production workshop, making full use of the building's Highly advantageous.

• The entrance of the Russia fish feed mill factory area is located on the west side and is connected to the local national highway to facilitate transportation. A certain fire safety distance is maintained between the assisted living area and the production plant of the 20t/h pig and 5t/h extruded fish feed factory in Russia project. The production plant is equipped with safety equipment. The main production area of the project is located in the factory area. in the middle, and the warehouse is located next to the production workshop.
• The designed green area of the project is 200 square meters, and a green isolation belt is set up around the factory area, which not only beautifies the environment, but also acts as a dust trap and sound insulation to prevent and control pollution.

In summary, the layout of the factory area of this project is reasonable. The construction of this project complies with local industrial policies and land use planning, with reasonable site selection and basically reasonable overall layout.

Necessity of Russia pig and fish feed plant project construction

The 20t/h pig and 5t/h extruded fish feed factory in Russia project is a commercial fish feed mill that also contributes to local economic development and the Russian feed industry.

Russia is a major livestock producer in the world. Feed is the main component of the cost of livestock products and the material basis for the development of livestock industry.

he development of the feed industry must adapt to the requirements of the continuous development of the animal husbandry industry. To develop the breeding industry, the feed industry must be developed. This is an important feature of the feed industry relying on agriculture and serving the breeding industry.

With the rapid development of the market economy and the further improvement of people's living standards, the social consumption demand for fish, meat, eggs, milk and other aquatic livestock and poultry products is increasing day by day, and the economic benefits are very significant, thus making the development of Russia's aquaculture industry speed has been showing a momentum of rapid growth and has gradually formed a relatively independent industry.

The development of the feed industry has played a great role in promoting the development of Russia's aquaculture industry, especially the large-scale breeding industry. Therefore, it is necessary to further develop the feed industry to meet people's daily consumption needs.

Russia has a large market demand and export demand for pig feed and fish feed. Through the construction of this 20t/h pig and 5t/h extruded fish feed factory in Russia project, on the one hand, it can alleviate the supply of local pig feed and fish feed.

On the other hand, through advanced production technology and high-quality feed products, it can improve the breeding environment of livestock and poultry products and reduce the production costs of pig farms.

Therefore, in order to further accelerate the development of local feed processing enterprises, rapidly improve the competitiveness and technological content of feed products in local and foreign markets, and promote the healthy, stable and rapid development of the local animal husbandry industry, it is very necessary to construct this 20t/h pig and 5t/h extruded fish feed factory in Russia project.