Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Name:Pig and floating fish feed combined production line
Country:Russia
Date:2022.09.27
Capacity:25T/H
Pellet Size:1-6mm
The install period:120 Days
Control Mode:Automatic
Guiding Price:US$1.4 million
This is the 20t/h livestock and 5t/h extruded fish feed factory in Russia project signed by us in 2022. The project covers a total area of 3,000 square meters and a total construction area of 3,270 square meters, including a warehouse construction area of 2,000 square meters and a production workshop construction area of 1,000 square meters. The land used for this project is construction land and has a good ecological environment.
The main construction contents of this 20t/h pig and 5t/h extruded fish feed factory in Russia project include production workshops, warehouses, living assistance areas and supporting public and environmental protection facilities.
The production workshops are 4-story steel frame structures and the warehouses are 1-story steel frame structures. The production scale is 40,000 tons per year. Pig feed and 10,000 tons of fish feed. Currently, the project is under construction.
It is worth mentioning that this is the 8th fish feed production line we have established in Russia. Richi Machinery's current projects in Russia cover aquatic feed processing, livestock and poultry feed processing, sunflower seed shell feed processing, straw pellet processing, wood pellet processing and other fields.
The engineering construction content of the 20t/h pig and 5t/h extruded fish feed factory in Russia project mainly includes main engineering, auxiliary engineering, environmental protection engineering, and public engineering. See the table below for details:
Name | Engineering Content |
Production workshop | Building area 1000㎡, 4F, steel frame structure |
Raw materials warehouse | Building area 1000㎡ |
Product warehouse | Building area 1000㎡ |
Boiler Room | One building with a construction area of approximately 200㎡ |
Distribution room | One building with a construction area of approximately 20㎡ |
Canteen | One building with a construction area of approximately 30㎡ |
Guard room | One room, construction area is about 20㎡ |
Note: The production process of this project runs through each production workshop.
The specific technical and economic indicators of this 20t/h pig and 5t/h extruded fish feed factory in Russia project are as follows:
Item | Quantity |
Total floor area | 3000m2 |
Total surface area | 3270m2 |
Production workshop | 1000m2 |
Warehouse (raw material warehouse) | 1000m2 |
Warehouse (finished product warehouse) | 1000m2 |
Steam boiler room | 200m2 |
Distribution room | 20m2 |
Canteen | 30m2 |
Guard room | 20m2 |
Initial rainwater collection tank | 50m3 |
Sedimentation circulation tank | 10m3/d |
Green space area | 200m2 |
Labor capacity | 15 |
Total investment | 1.4 million |
Based on the floating fish feed mill project construction scale, product plan and technical plan requirements, comprehensive consideration of equipment service life, material consumption indicators, etc., determine the main production equipment of this project as shown in the table below.
Name | QTY |
Bucket elevator | 10 |
Cylindrical primary cleaning screen | 1 |
Permanent magnet cylinder | 1 |
Hammer crusher | 1 |
Twin-shaft paddle mixer | 1 |
Floating fish feed machine | 1 |
Ultrafine grinder | 1 |
Dryer | 1 |
Animal feed pellet machine | 1 |
Rotating sifter | 1 |
Packing Machine | 1 |
Centralized pulse dust removal system | 2 |
Independent pulse dust collector | 6 |
Silo | Several |
Steamer | 1 |
Air compressor | 1 |
The main raw and auxiliary materials for this 20t/h pig and 5t/h extruded fish feed factory in Russia project are in sufficient supply in the market and can be purchased directly in the market. See the table below for details.
Name | Quantity | Maximum storage capacity |
Corn | 27500t/a | 1500t |
Bran | 3400t/a | 250t |
Rapeseed meal | 2500t/a | 500t |
Soybean meal | 9437.5t/a | 500t |
Cotton meal | 1875t/a | 500t |
Fishmeal | 312.5t/a | 50t |
Grease | 4500t/a | 500t |
Vitamin additives | 12.5t/a | 5t |
Amino acid additives | 62.5t/a | 10t |
Propionic acid type antifungal agent | 25t/a | 7t |
Enzyme | 9.375t/a | 3t |
Microecological preparations | 9.375t/a | 3t |
Allicin premix | 6.25t/a | 2t |
Vitamin premix | 62.5t/a | 10t |
Mineral additives | 62.5t/a | 10t |
Pellet biomass | 225t/a | 20t |
Electricity | 150,000 kwh/a | \ |
Water | 5772t/a | \ |
The main products produced by this 20t/h pig and 5t/h extruded fish feed factory in Russia project are pig feed and fish feed. The specific product plans are shown in the table below:
Product name | Yield |
Feed for pig | 40,000 tons/year |
Fish feed | 10,000 tons/year |
Note: Since the production formula of this project changes according to customer requirements, different fish species cultured, and feeding purposes, the conventional product technical indicators are shown in the table below:
Crude protein(%) | Coarse ash content(%) | calcium(%) | Phosphorus (%) | Arsenic mg/kg | Lead mg/kg | Fluorine mg/kg |
32.1 | 9.8 | 0.8 | 0.91 | 1.1 | 1.4 | 14.3 |
≧ 32.0 | ≦ 12.0 | ≦ 0.60 | ≧ 0.90 | ≦ 3.0 | ≦ 7.5 | ≦ 350.0 |
Crude protein(%) | Coarse ash content(%) | calcium(%) | Phosphorus (%) | Arsenic mg/kg | Lead mg/kg | Fluorine mg/kg |
17 | 12.2 | 3.61 | 1 | 1.2 | 2 | 10.6 |
≧ 17.0 | ≦ 16.0 | ≧2.50-5 | ≧0.50 | ≦2.0 | ≦5.0 | ≦200.0 |
21.2 | 5.2 | 1.21 | 0.69 | 11.2 | 0.7 | 21 |
≧21.0 | ≦8.0 | 0.8-1.3 | ≧0.60 | ≦16.2 | ≦5.0 | ≦250.0 |
The water used in this 20t/h pig and 5t/h extruded fish feed factory in Russia project is mainly domestic water for employees, steam boiler water, and boiler dust removal water. The estimated water consumption of this project is 5772t/a.
This project has a labor capacity of 15 people, an annual working day of 240 days, and no accommodation. The production water consumption of this project is 5500m3/a; the fresh water for boiler dust removal is 20m3/a.
The project water comes from local water supply pipelines, and its water quantity and quality can meet the normal water supply requirements for production, life and fire protection of the project.
The rainwater of this 20t/h pig and 5t/h extruded floating fish feed factory in Russia project is introduced into the initial rainwater collection tank through the rainwater pipe network for precipitation, and is discharged into the west pond after precipitation.
The wastewater used for steam boiler dust removal is recycled after precipitation and is not discharged; no wastewater is generated in the production of this project; domestic sewage is treated. After treatment in the septic tank, it will be used as fertilizer for surrounding crops and will not be discharged outside.
01
Raw material receiving and cleaning
02
Crushing section
03
Ingredient mixing section
04
Ultrafine grinding section
05
Secondary mixing section
06
Puffing and drying section
07
Spraying and cooling section
08
Granulation section
09
Double feed packaging section
10
Steam boiler
The graphic design of this 20t/h pig and 5t/h extruded fish feed factory in Russia project is based on the requirements of the process and equipment operation, and the production equipment is arranged according to the needs of the process, operation sequence and safety production, which satisfies the reasonable and smooth process flow.
Its production equipment runs through the production workshop, making full use of the building's Highly advantageous.
In summary, the layout of the factory area of this project is reasonable. The construction of this project complies with local industrial policies and land use planning, with reasonable site selection and basically reasonable overall layout.
The 20t/h pig and 5t/h extruded fish feed factory in Russia project is a commercial fish feed mill that also contributes to local economic development and the Russian feed industry.
Russia is a major livestock producer in the world. Feed is the main component of the cost of livestock products and the material basis for the development of livestock industry. T
he development of the feed industry must adapt to the requirements of the continuous development of the animal husbandry industry. To develop the breeding industry, the feed industry must be developed. This is an important feature of the feed industry relying on agriculture and serving the breeding industry.
With the rapid development of the market economy and the further improvement of people's living standards, the social consumption demand for fish, meat, eggs, milk and other aquatic livestock and poultry products is increasing day by day, and the economic benefits are very significant, thus making the development of Russia's aquaculture industry speed has been showing a momentum of rapid growth and has gradually formed a relatively independent industry.
The development of the feed industry has played a great role in promoting the development of Russia's aquaculture industry, especially the large-scale breeding industry. Therefore, it is necessary to further develop the feed industry to meet people's daily consumption needs.
Russia has a large market demand and export demand for pig feed and fish feed. Through the construction of this 20t/h pig and 5t/h extruded fish feed factory in Russia project, on the one hand, it can alleviate the supply of local pig feed and fish feed.
On the other hand, through advanced production technology and high-quality feed products, it can improve the breeding environment of livestock and poultry products and reduce the production costs of pig farms.
Therefore, in order to further accelerate the development of local feed processing enterprises, rapidly improve the competitiveness and technological content of feed products in local and foreign markets, and promote the healthy, stable and rapid development of the local animal husbandry industry, it is very necessary to construct this 20t/h pig and 5t/h extruded fish feed factory in Russia project.