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8-10 T/H Animal Feed Mill Plant In New Zealand

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Name:Animal Feed Plant
Country:New Zealand
Date:Aug 03th, 2023
Capacity:8-10T/H
Feed Size:2-6mm pellets and powder
The install period:130 Days
Control Mode:Automatic
Guiding Price:1.2 million USD

8-10 T/H Animal Feed Mill Plant In New Zealand
8-10 T/H Animal Feed Mill Plant In New Zealand

This is an 8-10 t/h animal feed mill plant in New Zealand project. The total investment of the project is 1.2 million US dollars, covering an area of 2,162m2. The products are additive premix feed, compound feed, and concentrated feed. The products processed by the project are mainly sold to breeding plants.

The animal feed production line project products are mainly used for livestock, ruminants, rabbits and other animals. The staff of this 8-10t/h animal feed mill plant in New Zealand project is 20 people. After the project is put into operation, the employees will implement a three-shift work system and the annual working time is 300 days.

After the operation of this project, it can achieve an annual production of 62,000 tons of feed, which is mainly divided into additive premix feed, compound feed and concentrated feed. The feed plant project will build a boiler room, which is equipped with a 2t/h boiler. The heat source is pipeline natural gas. The boiler has its own soft water preparation machine to provide heat source for project product production and office.

Construction Content

This 8-10t/h animal feed mill plant in New Zealand project uses the existing factory building and its supporting facilities for the construction of this project. The main construction content is the installation of production equipment and environmental protection equipment for this project.

The rest of the main projects, public works and infrastructure are based on the facilities in the original factory building. The main project composition is shown in the table below:

Project name Name of structure Construction indicators Notes
Project area Area of ​land The total area is about 11162m2 --
Main project Factory 1 The building area is 3300m2, with a length, width and height of 60m, 55m and 9m respectively. The factory building includes raw material area, production area and product area 1F, steel structure plant, Phase I premixed feed production workshop and Phase II reserved production workshop
Factory 2 The building area is 330m2, with a length, width and height of 22m, 15m and 24.8m respectively, and the compound feed and concentrated feed production workshop 4F, steel structure plant, Phase I (compound feed and concentrated feed production workshop)
Auxiliary project Office building The building area is 720m2 2F, brick-concrete structure
Laboratory The building area is 60.6m2 1F, brick-concrete structure
Boiler room The building area is 60m2, with a built-in 2t/h natural gas boiler 1F, brick-concrete structure
Guard room The building area is 25m2 1F, brick-concrete structure

Construction scale and product plan

The products of this 8-10t/h animal feed mill plant in New Zealand project are additive premix feed, compound feed and compound feed, with an annual output of 62,000 tons. The specific product plan is shown in the table below:

Serial number Product name Output (t/a) Note: Specification, particle size or water content
1 Additive premix feed 2000 Solid, powder, about 3.5mm, 20-50kg/bag
2 Compound feed 59500 Solid, granular, 2-10mm, 50kg/bag
3 Concentrated feed 500 Solid, powder, about 3.5mm, 20-50kg/bag

Supply and consumption of raw and auxiliary materials

01

Amount of raw and auxiliary materials

The amount of raw and auxiliary materials used in this 8-10t/h animal feed mill plant in New Zealand project is shown in the table below:

①Raw materials for additive premix feed

Serial number Items Quantity (t/a) Notes: properties, particle size, packaging
1 Soybean meal 650 Granular, bagged, particle size ≤3.5mm
2 Calcium powder 1000 20 mesh feed grade, bagged 50kg per bag
3 Salt 10 Feed grade, bagged, 3.5mm, crystalline powder
4 Complex trace elements 140.5 Purchased finished material package, feed grade, powdered, the main ingredients are ferrous sulfate monohydrate, zinc sulfate monohydrate, manganese sulfate monohydrate, sewage magnesium sulfate, anhydrous copper sulfate and 1% calcium iodate
5 Complex vitamins 96 Purchased finished material package, feed grade, powdered, the main ingredients are vitamins A, E, D3, B6, B12, biotin, niacin and folic acid
6 General additives 105 Purchased finished material package, feed grade, powdered, the main ingredients are feed grade choline chloride, antioxidants, flavoring agents, potassium chloride, calcium propionate, propylene glycol, yeast, maltodextrin, modified starch, silicon dioxide, glucose

②Raw materials for compound feed

Serial number Items Quantity (t/a) Notes: properties, particle size, packaging
1 Soybean meal 7700 Granular, bagged, 3.5-8mm
3300 Powdered, purchased crushed soybean meal, particle size ≤3.5mm
2 Bran 4200 Granular, bagged, 3.5-8mm
1800 Powdered, purchased crushed bran, particle size ≤3.5mm
3 Corn 12600 Purchased corn kernels, bagged
5400 Purchased bagged crushed corn, particle size ≤3.5mm
4 Rough fiber grass 15400 Irregular strip shape, 3.5-9mm
6600 Purchased bagged crushed crude fiber grass, particle size ≤3.5mm
5 Salt 200 Feed grade, bagged, 3.5mm, crystalline powder
6 Calcium powder 300 20 mesh feed grade, bagged 50kg per bag
7 Complex trace elements 570 Purchased finished feed package, feed grade, powdered, ferrous sulfate monohydrate, zinc sulfate monohydrate, manganese sulfate monohydrate, sewage magnesium sulfate, anhydrous copper sulfate and 1% calcium iodate
8 Complex vitamins 570 Purchased finished feed package, powdered, main ingredients are vitamins A, E, D3, B6, B12 , biotin, niacin and folic acid
9 General additives 570 Purchased finished product package, feed grade, powdered, main ingredients are feed grade choline chloride, antioxidants, flavoring agents, potassium chloride, calcium propionate, propylene glycol, yeast, maltodextrin, modified starch, silicon dioxide, glucose
10 Soybean oil 300 Special cans, maximum storage capacity is 2t

③Raw materials for concentrated feed

Serial number Items Quantity (t/a) Notes: properties, particle size, packaging
1 Soybean meal 488.2 Granular, bagged, 3.5-8mm
2 Glucose 3 Powder, bagged, 3.5mm
3 Complex trace elements 3 Purchased finished material package, feed grade, main ingredients are ferrous sulfate monohydrate, zinc sulfate monohydrate, manganese sulfate monohydrate, sewage magnesium sulfate, anhydrous copper sulfate and 1% calcium iodate
4 Complex vitamins 3 Purchased finished material package, feed grade, main ingredients are vitamins A, E, D3, B6, B12, biotin, niacin and folic acid, particle size ≤3.5mm
5 General additives 3 Purchased finished material package, feed grade, main ingredients are feed grade choline chloride, antioxidants, flavoring agents, potassium chloride, calcium propionate, propylene glycol, yeast, maltodextrin, modified starch, silicon dioxide, glucose, particle size ≤3.5mm

④Laboratory reagents

Serial number Items Quantity (kg/a) Notes: 
1 Sodium hydroxide 1 Bottled
2 Hydrochloric acid 1 Bottled
3 Mixed indicator 1 Purchased finished product, special test kit, bromocresol green-methyl red indicator
4 Methanol 1 Special bottled
5 Ethanol 1 Special bottled
6 Phenolphthalein indicator 0.05 Purchased finished product
02

Energy consumption

Serial number Item Quantity Notes
1 Natural Gas 70 (10,000 m3/a) Pipeline natural gas, no gas storage tanks in the factory
2 Water 12,240 (t/a) Connected to the local tap water network

Notes:

Main production equipment

The main animal feed mill machine of this 8-10t/h animal feed mill plant in New Zealand project is shown in the table below:

Serial number Equipment Name Model Specification Quantity Remarks
Products ①Additive premix feed
1 Double spiral cone mixer SHJ1.0 1  
2 Automatic packaging machine GMB-01 1  
Product ②Compound feed
1 Bucket elevator TDTG50/28 5  
2 Animal feed crusher SFSP66*80 1  
3 Animal feed mixer SHLY-2000 2 1 for use, 1 for backup
4 Bag silo C- 10 20  
5 Animal feed pellet machine SZLH420 1 Equipped with 2 splitter adapters and primary screening
6 Cooler SKLF6.0 1  
7 Grading screen SFJH150×2C 1  
8 Packaging scale DSC-50 2  
9 Cooler SKLF6.0 1  
10 Computer and electrical control room MCC CPP 1  
11 Automatic packaging machine ST-FC 1  
12 Pulse bag dust collector TBLMa- 12 1  
Shared equipment
1 Natural gas boiler ZFQ2-0.09-T 1 2t/h, with its own pure water preparation machine
2 Kjeldahl nitrogen analyzer ATN- 100 1 Testing Equipment
3 Electronic balance FA1104 1
4 High performance liquid chromatograph LC-5800 1
5 UV-visible spectrophotometer UV752N 1
6 Atomic absorption spectrophotometer AA4510 1

Note: The concentrated feed and compound feed of this 8-10t/h animal feed mill plant in New Zealand project share the equipment such as feed, silo, crushing, mixing, packaging and dust collector required in their production process. The two products are not produced at the same time.

Production process introduction

01

Process design of additive premix feed

This 8-10t/h animal feed mill plant in New Zealand project is equipped with a negative pressure batching room and a special workbench. The raw materials of additive premix feed are corn, soybean meal, calcium powder, salt, complex trace elements, complex vitamins and general additives. The raw materials after manual weighing are directly mixed in a double cone mixer by a bucket elevator.

The mixing process is closed. The mixing takes 3 to 5 minutes to mix evenly into the product. Then the discharge port is connected to the quantitative packaging machine. After packaging, it is put into the finished product warehouse for sale.

02

(2)Introduction to the process flow of compound feed

03

Process flow of concentrated feed

Note: The customer purchases about 30% of the finished raw materials (soybean meal, bran, corn, and crude fiber grass after crushing). During production, the materials are fed from the feed port that does not require crushing.

After feeding, the materials enter the corresponding silo through the elevator for standby. The subsequent production process is the same as above and will not be repeated.

Pollution-generating links of this project

During the operation period, the pollution-generating links of the operation process of this 8-10t/h animal feed mill plant in New Zealand project are as follows:

  1. Waste gas:
    After the operation of this 8-10t/h animal feed mill in New Zealand project, the waste gas includes boiler waste gas, process waste gas from the production process of additive premix feed (mainly particulate matter generated by raw material metering, feeding and mixing, and packaging processes), process waste gas from the production process of mixed feed (mainly particulate matter generated by raw material feeding, crushing, mixing, granulation, screening, and packaging processes), and process waste gas generated by the production process of concentrated feed (mainly particulate matter generated by raw material feeding, crushing, mixing, and packaging processes).
  2. Waste water:
    The operation of this project does not involve the discharge of wastewater. The domestic sewage of employees is treated in septic tanks and regularly emptied for fertilizing farmland; the clean sewage generated by the boiler room is collected and precipitated and used for sprinkling dust in the factory area and surrounding roads.
  3. Noise:
    Mainly the noise generated by the operation of equipment such as double-screw cone mixer, crusher, mixer, granulator, cooler, grading screen, automatic baler and dust collector fan.
  4. Solid waste:
    The general solid waste generated during the operation of the animal feed processing plant project is mainly employee domestic garbage, screened impurities, waste filter materials and waste activated carbon. The hazardous waste is mainly waste oil generated during equipment maintenance and lubrication.

Environmental protection measures

This 8-10t/h animal feed mill plant in New Zealand project has adopted strict environmental protection measures. The specific environmental protection facilities are as follows:

Serial number Pollution factors Environmental protection measures
1 Waste gas Boiler exhaust gas Equipped with low nitrogen burner + 15m high exhaust pipe
Additive premix feed waste gas Each production process is equipped with 1 set of pulse bag dust collector, and after treatment meets the standard, it is led to a 15m high exhaust pipe for standard discharge
Mixed feed, concentrated feed exhaust gas Equipped with 6 bag dust collectors + 1 30m high exhaust pipe
2 Waste water Domestic sewage Equipped with 1 20m3 septic tank
Boiler room Equipped with 1 20m3 temporary storage pool
3 Noise Choose low-noise equipment, perform sound insulation, vibration reduction and distance attenuation on noise-generating equipment; strengthen regular maintenance and maintenance of equipment.
4 Solid waste General solid waste Domestic garbage: set up classified collection bins for domestic garbage; general solid waste: set up general solid waste temporary storage points, and classify and store them temporarily.
Hazardous waste Set up a 5m2 hazardous waste temporary storage room, carry out anti-seepage treatment inside, and set up a cofferdam, and hazardous waste is regularly handed over to qualified units for treatment.
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