In order to meet market demand and achieve better economic and social benefits, the customer decided to build a factory in the existing factory area and purchase equipment such as a raw material receiving system, a crushing section (system), and a batching section (system) to form a new The annual production capacity of pet food is 30,000 tons.
In recent years, the Russian pet food market has shown explosive growth, which has provided unlimited business opportunities for traditional feed mills and investors.
This 6 t/h pet food production line in Russia project is an example of a traditional livestock and poultry feed factory expanding its pet feed production line. The client of this project is an old Russian livestock and poultry feed company, mainly engaged in the production of feed.
Name:
Pet feed mill plant project
Country:
Russia
Date:
July, 2023
Capacity:
6T/H
Feed Size:
2-8mm
The install period:
150 Days
Control Mode:
Automatic
Guiding Price:
640,000 USD
In order to meet market demand and achieve better economic and social benefits, the customer decided to build a factory in the existing factory area and purchase equipment such as a raw material receiving system, a crushing section (system), and a batching section (system) to form a new The annual production capacity of pet food is 30,000 tons.
While the project is in operation, 30 new employees will be added to the project, and a two-shift system will be implemented, with each shift working 8 hours/day and an annual working day of 300 days.
The product plans before and after 6 t/h pet food production line in Russia project implementation are shown in the table below:
Product name | Actual production capacity of existing projects | This project adds new production capacity | The total production capacity of the entire plant after the implementation of this project |
Livestock and poultry feed | 150,000 tons | / | 150,000 tons |
Pet food | / | 30,000 tons | 30,000 tons |
The main economic and technical indicators and construction content of the 6 t/h pet food production line in Russia project are shown in the table below.
Project category | Current construction content | Construction content of this project | |
structural work | Packaging workshop | 1F: Livestock and poultry feed warehouse and packaging area (including raw material warehouse, packaging area, and finished product warehouse) | Rely on the original |
Comprehensive workshop | 1F: Livestock and poultry feed production; 2F~11F: Livestock and poultry feed production | Rely on the original | |
Boiler Room | 1F Boiler room (one 4t/h boiler, the boiler room is equipped with a soft water system), maintenance room | Add a 5t/h boiler to the existing boiler room and install a new pure water system and soft water system | |
Production workshop | / | A new factory building was built as a pet feed production workshop | |
Auxiliary works | Warehouse and pump room | Machine repair warehouse, pump room | Rely on the original |
Unloading pit | Used for loading and unloading bulk raw materials such as corn and soybean meal | Rely on the original | |
Silo | Used to store bulk raw materials such as corn and soybean meal | Rely on the original | |
Bulk material distribution workshop | Used for bulk delivery of livestock and poultry feed products | Rely on the original | |
Diesel tank | Set up a 12m3 diesel tank as a forklift power source | Not involved, the existing diesel tanks will be removed and all forklifts will be replaced with electric forklifts | |
Oil tank | Set up 3 30m3 tanks to store soybean oil | Rely on the original | |
Storehouse | / | Build a new factory building to store raw materials for pet feed, and set up a raw material feeding pit | |
Auxiliary room | / | Newly built, used as rest area, maintenance and spare room, etc. | |
Oil tank | / | Newly built, 3 40m3 tanks for storing chicken fat | |
Storage and transportation engineering | Raw material storage and transportation | All raw materials and products are transported by vehicles. Products, etc. are placed in the warehouse, and temporary storage areas are set up around the production equipment to meet production needs. | Rely on the original |
Number | Name | Quantity | Total floor height |
1 | New building area | 10454 m2 | / |
2 | Construction area of new buildings | 18318 m2 | / |
2.1 | Ground floor area | 17912 m2 | / |
2.1.1 | 01 Production workshop | 13338 m2 | 34.10m |
2.1.2 | 02 Doorman | 47 m2 | 5.00m |
2.1.3 | 03 Warehouse | 2901m2 | 9.06m |
2.1.4 | 05 Auxiliary rooms | 663m2 | 10.90m |
2.1.5 | 06 Fire pool (above ground) | 100m2 | / |
2.1.6 | 07 Excipient library | 863m2 | 9.06m |
2.2 | Underground construction area | 406 m2 | / |
2.2.1 | 01 Production workshop | 406 (underground corridor*) | 5.00m |
3 | Volume rate | 1.03% | / |
Note: The newly built 04 sewage treatment station, 08 pressure regulating station, and 09 oil tank in this 6 t/h pet feed production line in Russia project are not included in the construction area. The underground corridor refers to the corridor of material conveying equipment.
The list of main raw and auxiliary materials and energy consumption before and after 6 t/h pet food production line in Russia project implementation and this project is shown in the table below:
Main material name | Current actual quantity | The number of new additions to this project |
Livestock and poultry feed 150,000 tons/year | ||
Corn | 59010 | / |
Soybean meal | 45392 | / |
Green bran | 11916 | / |
Bran meal | 2724 | / |
Bentonite | 1192 | / |
Flour | 1702 | / |
Soybean oil | 3234 | / |
Premix | 2553 | / |
Sorghum | 0 | / |
Bran | 13618 | / |
Fishmeal | 0 | / |
Liquor lees | 0 | / |
Calcium hydrogen phosphate | 1702 | / |
0#diesel* | 10 | / |
Pet feed 30,000 tons(used for production) | ||
Corn | / | 3770 |
Broken rice | / | 3770 |
Corn protein flour | / | 2770 |
Rice protein concentrate | / | 1265 |
Fishmeal | / | 1265 |
Chicken powder | / | 5465 |
Beet meal | / | 1170 |
Fresh chicken | / | 1170 |
Oil (chicken oil, fish oil) | / | 3770 |
Premix | / | 974 |
Amino acids | / | 365 |
Flavor | / | 1265 |
Sodium hydroxide | / | 3 |
30,000 tons of pet feed (used in laboratories) | ||
Waterfree alcohol | / | 10L/a |
Methanol | / | 6L/a |
Sulfuric acid | / | 2L/a |
Sodium hydroxide | / | 2.5kg/a |
TPC medium | / | 5kg/a |
VRBGA medium | / | 2.5kg/a |
VRBA medium | / | 2.5kg/a |
75% alcohol | / | 5L/a |
Number | Main material name | Current actual consumption | New consumption for this project |
1 | water | 21134* | 10766 |
2 | electricity | 5.54 millionKwh/a | 9.59 million Kwh/a |
3 | natural gas | 800,000 m3/a | 1 million m3/a |
Before and after the 6 t/h pet food production line in Russia project implementation and the main equipment list of this project are shown in the table below:
No. | Equipment Name | QTY |
Livestock and poultry feed equipment | ||
1 | Feeding port and fence | 3 |
2 | Pulse dust collector | 18 |
3 | Scraper machine | 36 |
4 | Cylindrical primary cleaning screen | 5 |
5 | Conical powder sieve | 1 |
6 | Pneumatic tee | 30 |
7 | Permanent magnet cylinder | 1 |
8 | Lowering level device | 57 |
9 | Water droplet crusher | 2 |
10 | Pneumatic gate | 31 |
11 | Impeller feeder | 2 |
12 | High pressure blower | 1 |
13 | Settling chamber | 2 |
14 | Material sealing auger | 9 |
15 | Bucket elevator | 21 |
16 | Rotary distributor | 7 |
17 | Ingredients warehouse | 32 |
18 | Loading level device | 72 |
19 | Ingredients Jiaolong | 32 |
20 | Scale gate | 4 |
21 | Computer batching system | 1 |
22 | Small material adding device | 1 |
23 | Double-shaft high-efficiency mixer | 2 |
24 | Mixing buffer bin | 2 |
25 | Silo to be granulated | 4 |
26 | Conditioner | 2 |
27 | Counter flow cooler | 2 |
28 | Crusher | 2 |
29 | Cooling fan | 2 |
30 | Grading screen | 4 |
31 | buffer bin | 14 |
32 | Manual gate | 3 |
33 | Microcomputer controlled grease adding system | 2 |
34 | Finished product warehouse | 21 |
35 | Seam, conveyor | 2 |
36 | Fan | 2 |
37 | Air compressor | 2 |
38 | Computer controlled grease adding system | 6 |
39 | Filter tank | 8 |
40 | Gas tank | 1 |
41 | Animal feed pellet machine | 2 |
42 | Packing scale | 3 |
43 | Distributor | 7 |
44 | Silo | 9 |
45 | Combination fan shut-off | 7 |
46 | Scale bucket | 4 |
47 | Screw feeder | 6 |
48 | 4 tons oil and gas boiler | 1 |
49 | Transformer | 1 |
50 | Ultrafine grinder | 1 |
51 | Cyclone | 2 |
52 | Automatic stacking machine | 2 |
pet food machine | ||
1 | Raw material receiving system | 1 |
2 | Fresh meat pretreatment system | 1 |
3 | The first crushing section | 1 |
4 | Batching section | 1 |
5 | Mixing section | 1 |
6 | The second crushing section | 1 |
7 | Pet Food Extrusion Machine | 1 |
8 | Belt Dryer | 1 |
9 | Spraying system | 1 |
10 | Finished product mixing line | 1 |
11 | Liquid addition system | 1 |
12 | Packaging system | 1 |
13 | Air compression system | 1 |
14 | Boilers and steam systems | 1 |
15 | Testing Equipment | 1 |
16 | Office equipment | 1 |
Note: Boilers and steam systems include pure water production systems and soft water production systems. Among them, the production capacity of the extruder, finished product mixing line, and spraying system is 7.2t/h, the rated evaporation capacity of the boiler is 5t/h, the effective volume of the softened water tank is 5m3, and the processing capacity of the water softener is 5t/h.
This 6 t/h pet food production line in Russia project is mainly engaged in the production of pet food. The specific production process is as follows:
Regarding the layout of the factory area:
This 6 t/h pet food production line in Russia project will implement production in a self-built factory in the existing factory area. The pet feed production area is located on the southeast side of the factory area.
The existing comprehensive building and canteen are used. The new sewage treatment station is located on the northeast side of the factory area. The waste warehouse is located on the northeast side of the factory (inside the auxiliary material warehouse)
The 6 t/h pet food production line in Russia project adopts the following environmental protection measures for waste gas, waste water, noise and solid waste:
A rainwater and sewage diversion system is implemented, and rainwater is collected through rainwater pipes in the factory area and then discharged into the municipal rainwater pipe network.
In this 6 t/h pet food production line in Russia project, cleaning wastewater, odor pretreatment wastewater, softening wastewater, and boiler sewage pass through the new sewage treatment station (oil separation + air flotation + MBR (biochemical + advanced oxidation) is treated and put into pipes, and the concentrated water is directly put into pipes.
The initial rainwater in the newly built tank farm is treated by the new grease trap and then put into pipes; the domestic sewage is pretreated by the existing grease trap and the new septic tank before being put into the pipe. pipe.
The existing softened wastewater and boiler effluent enter the newly built sewage treatment station for treatment, and are finally discharged into the local river after being treated by the sewage treatment plant to reach the Class A standard in the "Pollutant Discharge Standard for Sewage Treatment Plants".
The workshop is rationally laid out and the factory building is sound-insulated. Vibration reduction, noise reduction, and sound insulation measures are taken for crushing equipment, exhaust gas treatment fans, water pumps, etc., and equipment maintenance and management are strengthened.
The existing general solid waste warehouse will be demolished, and a general solid waste area and a temporary storage place for hazardous waste will be added in the newly built auxiliary material warehouse for classified disposal.
The Russian pet products market has experienced phenomenal growth over the past five years. From pet food to pet toys to pet healthcare, the demand for various products is strong, attracting many investors to join. Today, Russia’s pet market is worth billions of dollars and continues to expand.
With the continuous development of Russia's economy and the improvement of people's living standards, the status of pets in Russian families is also increasing.
Therefore, the demand in the pet food market will continue to grow. In addition, the Russian government’s supportive policies for the pet industry have further promoted the development of this industry. In the next few years, the Russian pet food market will continue to grow rapidly.
The Russian pet food market has great prospects and provides investors with abundant business opportunities. Low entry barriers, huge market demand and broad room for growth make this industry full of temptation.
If you are interested in setting up a pet food production line in Russia, contact Richi Machinery for professional solutions!
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