Email Address enquiry@pellet-richi.com
Phone/Whatsapp 0086-13838389622
Name:Concentrated Feed Factory Project
Country:Chile
Date:2020.01.11
Capacity:1.5-2 T/H
Feed type:Powder
The install period:60 Days
Control Mode:Automatic
Guiding Price:400,000 USD
The client of this concentrated feed mill in Chile project originally ran a small livestock and poultry feed factory. Based on the prospects and profit margins of the concentrated feed market, the customer removed the original livestock and poultry feed production line and set up a concentrated feed production line in the existing factory.
The project covers a total area of approximately 1,744m2 and will produce 4,200t of concentrated feed per year after completion.
Specific economic and technical indicators of this concentrated feed mill in Chile are shown in the table below:
Project | Composition | Project content and scale |
Structural work | Production workshop | Building 1, 2F, the first floor is used as a production workshop, and the second floor is mainly used as a laboratory. |
Auxiliary engineering | Office | Building 1, 3F, is used for offices. |
Boiler Room | Located on the northeast side of the 1st floor of the workshop, it provides heat for the sterilization process. | |
Sewage treatment station | Located on the northeast side of the 1st floor of the workshop, it treats production wastewater. |
The main equipment of the concentrated feed mill in Chile project is shown in the table below:
Device name | Power (kw) | QTY | Remark |
Intelligent training cabin | 110 | 22 | Host |
Substrate sterilization line | 16 | 1 | / |
Cooling equipment | 5 | 1 | / |
Transmission equipment | 30 | 1 | / |
Cleaning equipment | 12.5 | 1 | / |
Sterilization equipment | 30 | 1 | / |
Fermenter | 5 | 4 | / |
Air compressor | 3.5 | 1 | |
Steam generator | 54 | 1 | / |
Grinder | 52 | 8 | / |
Packing Machine | 3.8 | 5 | 1-5kg specifications |
Packing Machine | 8 | 5 | 25 kg specification |
Mixer | 2.2 | 8 | For mixing use |
Centrifugal spray dryer | 16 | 1 | 380V |
Incubator | 0.9 | 6 | laboratory |
Autoclave | 3.5 | 2 | |
Vibrating screen | 5 | 1 | |
Centrifuge | 0.55 | 1 | |
Vacuum sealing machine | 0.38 | 2 | |
Steam cabinet (small) | 6 | 1 | |
Freeze dryer | 0.97 | 1 | |
Crushing equipment | 4 | 2 | |
Natural gas steam boiler | / | 1 | 1t/h |
Sewage treatment facilities | / | 1 | / |
Number | Name | Annual dosage |
1 | Rice | 2000t |
2 | Bran | 500t |
3 | Rice bran | 500t |
4 | Bean curd | |
5 | Soybean meal | 1200t |
6 | Nutrients | 0.3t |
7 | Protobacteria | |
8 | Gas | 100,000 m3 |
The environmental protection investment of this concentrated feed mill in Chile project is mainly used for waste gas, waste water, noise, solid waste, etc. The environmental protection investment accounts for about 0.6% of the total investment. The details of the main environmental protection investment of the project are shown in the table below.
Item | Environmental protection equipment name |
Exhaust gas | Low nitrogen burner, ozone deodorization, bag dust collector, activated carbon adsorption, exhaust pipe |
Wastewater | Sewage treatment station, septic tank (anti-seepage) |
Noise | Shock absorbing pads, soundproof windows, etc. |
Solid waste | Solid waste temporary storage room, hazardous waste temporary storage room |
Project water includes production water (solid matrix soaking water, dilution bacterial powder water, boiler water, fermentation tank and other equipment cleaning water, laboratory water) and domestic water.
The project wastewater mainly includes production wastewater (solid matrix soaking wastewater, boiler drainage, fermentation tank and other equipment cleaning wastewater, laboratory wastewater, pure water preparation concentrated water) and domestic sewage.
The total production wastewater production of the concentrated feed mill in Chile project is 614.8t/a. After being treated by a set of underground integrated sewage treatment stations (biological treatment processes) in the factory area, it passes through the municipal sewage pipe network and is finally discharged into the sewage treatment plant for treatment.
The domestic sewage production volume is calculated as 85%, and the discharge volume is 127.5t/a. After treatment by septic tank (anti-seepage), it is discharged into the municipal sewage pipe network, and finally discharged into the sewage treatment plant for treatment.
Production facilities | Pollution production link | Pollutant type | Pollution prevention facilities |
Natural gas steam boiler | Sterilize | Particulate matter, SO2, NOx, Ringelmann blackness | Low-nitrogen combustion technology, boiler + 1 15m exhaust pipe P1. |
Fermenter | fermentation | stench | Integrated exhaust in a confined space + activated carbon adsorption device treatment + 15m high exhaust cylinder P2. |
Crushing and mixing | Crushing and mixing | particulates | Gas collecting hood + bag dust collector + exhaust tube P3. |
The noise in this concentrated feed mill in Chile project mainly comes from natural gas steam boilers, air compressors, fans, sewage treatment station supporting equipment and other equipment. The noise source intensity is 65-80dB(A).
In order to reduce the impact on the surrounding acoustic environment, the project can consider noise prevention and control measures from the aspects of sound insulation and noise reduction. Specific governance measures that can be taken are as follows:
The solid waste generated during the operation of the 1.5-2t/h concentrated feed mill in Chile project mainly includes: waste packaging materials, sewage treatment station sludge, dust collected by dust collectors and ground dust, waste reverse osmosis membranes, waste activated carbon and domestic garbage.
A separate small workshop is set up for the fermentation process of the project. The odor generated during the fermentation process is exhausted through the entire closed space and then enters the activated carbon adsorption device for treatment. After treatment, it is discharged through a 15m high exhaust pipe P2.
The fermentation waste gas generated in the project is small. Based on 5kg/a, every 100kg activated carbon absorbs 20kg of waste gas pollutants to reach saturation. Therefore, approximately 25kg/a of activated carbon must be used in this project.
The 1.5-2t/h concentrated feed mill in Chile project is equipped with a 30kg activated carbon adsorption box, and the activated carbon is replaced approximately once a year. The amount of waste activated carbon produced is about 0.035t/a.
The collection and storage process of hazardous waste must be managed according to the following requirements:
The 1.5-2t/h concentrated feed mill in Chile project has a labor capacity of 10 people, and domestic waste is calculated at 0.5kg per person per day. Domestic waste is generated annually at RMB 15/a, which is regularly cleared and transported by the local environmental sanitation department.
In addition to 1.5-2t/h concentrated feed mill in Chile, Richi Machinery also exported livestock and poultry feed pellet production lines, wood pellet production lines and other projects to Chile. If you are interested in our Chile project, please contact us to inquire about project details and obtain solutions and equipment quotations!