Based on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.
Name：Wood shaving and sawdust pelletizing plant
Date：September 15, 2016
Capacity：Annual output of 16,000 tons
The install period：30 Days
Wood pellet plant cost：360000 USD (just wood pellet equipment cost)
The relative shortage of energy in China, the irrationality of energy structure and storage area of energy resources, and the energy waste and environmental pollution caused by low efficiency in the process of energy development and utilization have become important factors affecting the sustainable development of China's economy and society.
Therefore, the development of rural agricultural and forestry wastes to make them into resources and energy, and the implementation of the strategy of promoting the development of biomass energy made by biomass wood pellet plant occupies an important position in China's economic development.
The development of biomass energy is a strategic measure to promote energy conservation and emission reduction. It is an important aspect of promoting the development of circular agriculture and building modern agriculture. It is also an effective way to protect the ecological environment and use agricultural resources rationally and effectively.
The burning of coal and oil has caused a certain degree of pollution to the atmosphere. Choosing biomass pellet fuel made by biomass wood waste pellet plant to replace the combustion of coal and oil can not only meet the requirements of environmental protection, but also be more economical.
Biomass energy fuel pellet from biomass production line is the use of biomass to produce energy. The biomass currently used as energy mainly refers to crop stalks, forestry and wood processing waste. Biomass can be converted into high-efficiency solid, liquid and gas fuels, which can be used to replace non-renewable energy sources such as coal, oil, and natural gas.
Biomass energy made by biomass fuel making machinery and biofuel pellet plant is an important renewable energy source. Increasing the development and utilization of biomass energy will improve energy efficiency and reduce greenhouse gas emissions. Protecting the ecological environment is of great significance.
In this environment, the customer of the biomass pellet plant for wood shavings and sawdust straw wood waste project, Wuhu Xinchang Biotechnology Co., Ltd., seized the market opportunity and invested 105 million yuan (16,436,000USD) to build a woody biomass pellet factory project with an annual output of 16,000 tons in Xiangxing Village, Eshan Town, Fanchang County, Guangxi Province.
It can be seen that the initial investment cost of this wood shaving and sawdust pellet plant project is very high, but the hourly output of the wood pellet production line is not very large, it is 2t/h. But the annual output is 16,000 tons. Because the customer's initial investment is mainly used in the construction of factories, warehouses, and office buildings.
Since the customer of this wood pellet plant project is very optimistic about the biomass pellet market, a large space is reserved for future expansion. Regarding this point, we also fully meet the needs of customers in the design and layout of the wood pellet plant for wood sawdust and shavings.
The factory sale new design biomass pellet plant project's labor personnel and work system are as follows:
According to the running time of the biomass pellet production line, the output of this bioenergy pellet plant project can be calculated: 2 tons per hour, 53 tons per day, 1333 tons per month.
The main product schemes of this 2t/h complete wood pellet plant for sale China project are shown in the table below.
|Product name||Designed production capacity (tons/year)||Annual operating hours||Biomass fuel standard|
|Woody biomass pellets||16000||7200h||Total moisture≤13%, ash content≤5%, volatile content ≥70%, total sulfur≤0.1%, nitrogen≤0.5%, chlorine≤0.8%, low calorific value ≥13.4MJ/kg|
|Material name||Annual consumption||Remarks|
|Rice straw||3200 tons/year||Outsourcing|
|Wood shavings||3200 tons/year||Outsourcing|
|Wood scraps (Wooden blocks, wooden boards, wooden strips, wood chips, etc.)||6000 tons/year||Outsourcing|
|Water||300t/a||Municipal water supply network|
|Electricity||60,000 kwh/a||Municipal grid|
The total investment of the turn-key biomass pellet plant project is 105 million (16,436,000USD). The new turn-key biomass pellet plant for wood shavings and straw covers an area of 2646m².
The construction content of the 2t/h biomass wood pellet plant project is divided into main engineering, auxiliary engineering, storage and transportation engineering, public engineering and environmental protection engineering, etc. The composition of the for 2t/h biomass sawdust pellet plant project is shown in the table below.
Wood pellet maker machine in this biofuel pellet plant
|Project category||Project name||Project content and scale|
|Main project||Production plant||Build a new 2t/h biomass pellet plant with a construction area of 1500m², purchase good quality wood chips pellet machines, wood pellet hammer mills, wood shaving pellet machines and other biomass pellet making machine to form an annual production capacity of 16,000 tons of wood biomass pellets.||New|
|Auxiliary project||Office area||Newly built office area, located on the northeast side of the biomass pellet production plant, covers an area of 120m², used for office and rest for employees.||New|
|Storage and transportation engineering||Raw material area||Located in the biomass pellet plant, covering an area of 120m², meeting the needs of material turnover in biomass wood pellet plant project production and storing raw and auxiliary materials for production.||New|
|Finished product area||Located in the 2t/h biomass pellet production plant, covering an area of 120m², mainly used for storage of finished products.||New|
|Utilities||Power supply||The power supply of the 2t/h biomass wood pellet plant project is derived from the power supply network of the park.||Relying on the original|
|Water supply||The 2t/h biomass wood pellet plant project water is drawn from the water supply network of the park.||Relying on the original|
|Drainage||The rainwater and sewage separation system is adopted, and the rainwater enters the municipal rainwater pipe network; no production wastewater is produced. After the domestic sewage is treated in the septic tank, it is used for the surrounding greening and irrigation.||Relying on the original|
|Environmental protection project||Sewage treatment project||Rain and sewage diversion; septic tank.||New|
|Noise control project||Measures such as reasonable biomass pellet plant layout, vibration reduction installation, and sound insulation of the 2t/h biomass pellet line workshop.||New|
|Exhaust gas treatment project||Chipping section dust: air collecting hood + bag filter + 15m high exhaust tube (1#);
Crushing section dust: air collecting hood + bag filter + 15m high exhaust tube (2#);
Pelletizing section dust: two set of "air collecting hood + bag dust collector + 15m high exhaust pipe (3#, 4#).
|Solid waste treatment project||The dust collected by the dust collector is collected and reused for biomass pellet plant production;
The domestic garbage is entrusted to the sanitation department to clean and transport.
This new setup 2t/h biomass pellet machine production line project follows the principles of advanced, economical and practical biomass fuel making machinery selection, and comprehensively considers the relationship between input and output. All required 2tph biomass wood pellet plant equipment is provided by Richi Machinery.
|Biomass wood pellets production line machine name||Device model||Quantity|
|Good quality wood chipper shredder||JLBX-216||1|
|Biomass hammer mill||SFSP 66*80||1|
|Biomass pelleting machine||MZLH 520||1|
|Conveyor belt||Including feeding belt conveyor and discharging belt conveyor||2|
The new build 2t/h biomass pellet plant project's raw materials are wood shavings, sawdust, rice straw, wood scraps, wooden blocks, wooden boards, wooden strips, wood chips, etc. The raw materials are crushed into Ø3 ~ 8mm particles with a widely used good quality wood chipper shredder.
(Raw materials that do not meet the conditions of the shredder must first enter the slicer for the first crushing.)
The particle size of the first crushed raw material is still large, and it is not easy to granulate by pelletizing machine for biomass. Use a wood hammer mill for wood chips to further crush it to make it easier to process.
A small part of the raw materials need to be dried naturally due to their high moisture content. (Due to the customer's large biomass pellet plant area, and in order to save biomass fuel making machinery costs, the customer adopts natural drying and does not equiped a dryer)
Cooling machine and screening machine in this wood pellet plant
Put the crushed raw materials into the biomass wood pellet manufacturing machine. Driven by the motor, the propeller rotates at a high speed, and the raw materials are brought into the biomass wood pellets machine's forming cylinder with its own ring die.
The forming biomass pellets is heated by the heating ring to make the raw material's lignin component softened, the bonding ability is enhanced, coupled with the high-strength extrusion of the biomass pelleting machine's die and roller, and finally a high-density, high-hardness molded pellet from biomass is obtained.
Products that have passed the inspection are put into the warehouse and are waiting for shipment.
|Name||Quantity (t/a)||where||Quantity (t/a)|
|Wood shavings||3200||Product (biomass pellet)||16000|
|Straw||3200||Dust (organized emission)||0.252|
|Wood scraps||6000||Dust (disorganized emissions)||0.471|
The water for the complete biomass pellet plant project is mainly domestic water, which is provided by the municipal water supply pipe network. The water consumption of the complete biomass pellet plant project is 300t/a.
This complete biomass pellet plant project adopts a drainage system that separates rain and sewage. Rainwater enters the municipal rainwater pipe network; domestic sewage is treated in septic tanks and used for surrounding greening and irrigation.
According to the information provided by the complete biomass pellet plant company, the annual power consumption is about 600,000 kWh/a, which is supplied by the municipal power supply network.
Raw materials warehouse of this 2t/h wood pellet plant
The transportation in the complete biomass pellet factory is mainly the transportation of raw materials and finished products from the production site to the storage site. It is characterized by short distance and frequent frequency. Forklifts and loading trucks are used to solve the transportation in the complete biomass pellet plant factory.
The transportation outside the complete biomass pellet mill factory is mainly the transportation of raw materials and finished products into and out of the complete biomass pellet plant factory.
The main raw and auxiliary materials in the production are delivered to the door by the supplier, and the solution is solved by road transportation. The transportation of finished products mainly depends on local transportation forces.
The total construction area of this complete biomass pellet plant project is 1620m², and the main construction is biomass pellet mill plant (1500m²) and office area (120m²); the north side of the production plant is divided into raw material area, crushing area and crushing area from east to west, and the south side is finished product from east to west.
Area and pelletizing area; the office area is located on the northeast side of the biomass pellet production plant, covering an area of 120m², which is used for office and rest of employees; the overall layout of the biomass pellet plant workshop is convenient for the transportation of raw and auxiliary materials and the movement of personnel.
The 2tph biomass pellet plant layout is conducive to the production collaboration of various departments in the production and operation process, and improves work efficiency. Generally speaking, the general layout of the good selling new design biomass pellet mill plant project is relatively reasonable.
In addition, the biomass wood pellet line 2tph project is located in Xiangxing Village, Eshan Town, Fanchang County, Wuhu City, Anhui Province. The surrounding areas of the biomass wood pellet line project are all open land forests.
Within the scope of the customized biomass wood pellet line project evaluation, there are no environmental constraints, and the straw wood pellet line project will have little impact on the surrounding environment after it is put into production.