For a long time, RICHI has accumulated rich experience in the pellet production lines construction, and has established cooperative relations with thousands of customers in more than 130 countries and regions, providing complete solutions for animal feed mill plants, aqua feed production lines, wood pellet production line, and agricultural waste biomass pellet production lines, organic fertilizer production line, cat litter production lines, etc., and provide services covering the entire life cycle of products.
In the process of setting up this 5 tons per hour ce Austria wood pellet factory project, the customer requested the assembly to be completed as soon as possible to achieve wood pellet production. Therefore, the time from wood pellet production line construction to wood pellet manufacturing was very short, but we still successfully completed the 5tph automatic wood pellet plant project with a tight schedule and passed the one-time acceptance.
Austria wood pellet production factory equipment arrived
At present, the wood pellet production equipment of this Austria 5t/h biomass wood pellet factory has been running smoothly, and all data have met the contract requirements. From design, construction, civil engineering, motors to wood pellet making machine are all contracted by RICHI. Based on the integrated solution, the 5t/h wood pellet production line for wood pellet plant project construction efficiency is high, the construction period is short and the wood pellet production is fast.
Austria wood pellet factory civil construction
Secondly, customers need less effort and only need to put forward requirements and control and acceptance links, and all specific wood pellet factory project construction links are entrusted to Richi Machienry. We use our professional knowledge and extensive turnkey wood pellet manufacturing plant experience to achieve customer expectations.
Process flow of ce 5t/h wood pellet factory in Austria:
Raw material → chipping → crushing → impurity removal → screening → dying→ pelletizing → cooling → packaging → storage → delivery
Various forms of forest waste enter the slicing machine to be cut into small wood chips, the size of the wood chips is 20-30mm, and the thickness is about 5-10mm; Then, the raw material with a moisture content of 40% is dried to about 15% by a three-layer drum dryer, and finally granulated. The diameter of the processed finished product is 6-10mm. After the granulation by wood pellet mill, then cooled, it is packaged by a small bag packaging scale 20-50kg/bag, easy to transport and sell.
This project is a wood pellet factory with an hourly output of 5t/h. The total power of the equipment is about 1250kw. The workshop covers an area of 3000 square meters, including raw material warehouse and finished product warehouse. The whole wood biomass pellet plant production system is compact in design, reasonable in structure, and meets environmental protection requirements.
What is needed to start a wood pellet plant 5 tons per hour in Austria? The followings are euqipment list of 5 ton per hour wood pellet production line.
|Main wood pellet factory equipments||Model||Quantity|
|Tree branch wood chipper machine||JLBX-218||1|
|Wood sawdust crusher machine||SFSP66*80||2|
|Wood sawdust rotary dryer||ф2400*100000 *3 Layer||1|
|Wood pellet maker machine||MZLH-520||2|
Here is one of the most environmentally friendly countries in the world——Austria. In addition to a high waste recovery rate of 98.5%, biomass pellets are the second largest factor in Austria's inclusion in the list of the world's most environmentally friendly countries. The Austrian government adopts energy and environmental protection adjustment taxes to make the use cost of wood pellet end users lower than that of conventional energy sources. Therefore, the application of wood pellets in Austria is quite common.
Austria is one of the 11 largest consumer countries of wood pellets in the EU and one of the nine largest producers of pellets in the EU. The wood pellet market in this country is relatively isolated, relying mainly on its own wood pellet production for self-sufficiency.The 5 tons per hour biomass wood pellet factory project in cooperation with Austrian customers is to process 8 mm wood chip pellets, which is mainly used for heating small-scale private residential and medium-sized industrial boilers in Austria.
Numerous environment friendly sources of energy have been developed today. Most of them are also cheaper than traditional energy sources. Wood pellets are one of the favorite alternative sources of energy today. Not only are they safer for the environment but they are also much cheaper than gas, coal and oil. If you have an entrepreneurial mind this is obviously a business opportunity you should take advantage of. First of all, you need to figure out the cost of building a latest technology high quality wood pellet factory.
To come up with a good estimate you need to put the following factors into consideration when you are planning for start your own wood pellet factory business of making wood pellets:
This will depend on the raw material you plan to use. This is because wood pellet making machines differ depending on the type of feedstock you wish to use. Softwood, for example, needs a higher compression ratio than hardwood. For that reason each of the types of wood requires different types of wood pellet processing equipment.
You should also consider the size of wood pellet factory raw material you plan to use. If you plan to use logs you should purchase a wood sawdust hammer mill since an ordinary mill cannot process that size of material. Another factor is the amount of wood pellet factory raw material you would like to process at ago. If you plan to produce large amounts of wood pellet then you should buy larger and more advanced wood pellet manufacturing equipment.
Once you have decided on the wood pellet factory equipment you must also calculate the cost of biomass raw materials you will need to get your business started. The wood pellet factory raw materials cost here is determined by the type of feedstock you plan to use. Decide on whether you will be using wood as your material or virgin fiber. Virgin fiber is substantially more expensive with a ton going for $70 to $80. Wood on the other hand goes for $55 to $ 65 per ton.
You should also consider the wood pellet factory processing cost when estimating the raw material cost. Raw materials for wood pellet factory have differing production costs depending on their moisture content. Feedstock usually has 40 to 60% moisture in them. The higher the moisture composition the higher the wood pellet factory production costs since they need much more time and energy to dry. Wood has a much lower percentage of moisture than virgin fiber and hence is much cheaper to process.
This is another factor to be considered for start your own wood pellet manufacturing business. It costs about $10 to process one ton of feedstock. This, however, varies depending on location of your wood pellet factory. Energy costs will be higher in European countries than in the USA and Canada.
This is another important figure to include in your estimate for building your wood pellet factory. You will incur about $5 worth of maintenance costs for every ton your wood pellet factory process.
In addition there are several other Wood Pelllet Factory costs that are determined by your wood pellet manufacturing plant's capacity. These are:These vary depending on your wood pellet manufacturig business' location and working model. Before you get started you must have budgeted for this as well or else you will not be able to make your deliveries. It costs roughly $2.5 to load a ton of wood pellets on to rail for shipping. You should also consider the cost of rail road infrastructure when you make plans for transportation.
These are can be reduced using economies of scale for example if your wood pellet factory produce 150000 tons of wood pellets per year your labor costs will be $10 for each ton. If your wood pellet production factory output is 100000 tons the cost of labor will be $15 per ton.
Last but certainly not least is the total cost of building your professional factory directly offered wood pellet plant. This is an important cost and it should also be factored in when pricing your wood pellet factory products.
This list should get you started on your journey to profitable wood pellet production and selling. You should also consult an expert in the industry. They will not only explain the points above in greater detail but also give you to insider information about the industry. we hope that this information will help you on your wood pellet business plan and wood pellet factory project proposal! Feel free to contact Richi Machinery!