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The client of this latest technology high quality 20tph fully automatic large biomass pellet plant project—Shouxian Shengfa Biofuel Technology Co., Ltd., relying on the resource advantages of Shouxian County, invested 4.3 million yuan (675,000 USD) , leased an existing plant for construction.
The large scale 20t/h fuel biomass pellet plant for waste wood board plates divided into five functional areas, namely, raw material collection and storage area, raw material crushing and processing area, production and processing area, product storage area and management supporting area.
Mainly construct production workshops, raw material storage workshops, water and electricity supply rooms and facilities, production office rooms and auxiliary facilities, etc. The construction content of the 20 tons per hour industrial biomass fuel wood pellet plant project is shown in the table below:
| Project name | Building name | Construction content and scale | Remarks |
|---|---|---|---|
| Main project | Biomass fuel pellet production line | 1 building with a construction area of 400m2 (length 25m, width 16m, height 8m), this 20tph large biomass pellet plant project has a wood waste pellet processing line for the annual output of 50,000 tons of biomass fuel | Rely on lease |
| Auxiliary project | Office | 1 building, on the east side of the biomass pellet plant production workshop, building area: 200m2 | Rely on lease |
| Warehousing and transportation engineering | Warehouse | 1 building, the raw material storage area is located on the west side of the biomass pellet plant factory building, with a construction area of 400m2 | Rely on lease |
| Transportation | Raw materials and products of the 20t/h biomass pellet plant are all transported by automobiles | / | |
| Utilities | Water supply system | The annual domestic water consumption is 225m3/a | Municipal water supply |
| Drainage system | The domestic sewage is regularly cleaned out after being treated in the septic tank and transported out for farmland fertilization | Relying on the existing septic tank | |
| Power supply system | Annual electricity consumption is 200,000 kWh | Park power supply system | |
| Environmental protection project | Wastewater treatment | The rain and sewage diversion system is adopted. After the domestic sewage is treated in the septic tank, it is cleaned regularly and used for farmland fertilization without being discharged. | Relying on existing septic tanks |
| Exhaust gas treatment | Crushing and screening particulate matter: air collecting hood+pulse dust collector+15m exhaust tube; The height of the buildings near the biomass pellet plant factory is 8-10m on average, and the exhaust tube height is 15m to meet its height. | / | |
| Noise control | Vibration damping pad foundation damping, strengthening mechanical maintenance, planting trees. | / | |
| Solid waste treatment | Domestic waste is handled by the sanitation department, and a solid waste temporary storage area is set up in the biomass pellet plant workshop. | / |
| Products | Product Type | Yield | Remarks |
|---|---|---|---|
| Biomass fuel | 8mm pellets | 50,000 tons/year | Mainly used as fuel for biomass power plants |
The raw material of this new technology 20t/h biofuel pellet plant project is waste wood boards. There are many names for this type of material, such as panel, slab, board, plates, sheet material, etc.
| Name | Consumption | Source | Maximum storage capacity | Storage location | Conveying method |
|---|---|---|---|---|---|
| Consumption of raw and auxiliary materials | |||||
| Used boards | 50120.5 t/a | Outsourcing | 5000 | Raw material warehouse | Car |
| Energy consumption | |||||
| Water | 225 t/a | Industrial Park Water Supply | |||
| Electricity | 200,000 kWh/a | Industrial park power supply | |||
| Biofuel pellet plant device name | Model | Quantity |
|---|---|---|
| Industrial sawdust hammer mill | 1400-1000 | 1 |
| Conveyor | 1000*15000 | 1 |
| Conveyor | 1000*6000 | 1 |
| Sieve mesh | 1500*3000 | 1 |
| Power distribution equipment | - | 1 |
| Weighbridge | 3*16 | 1 |
| Forklift | LG855D | 1 |
| Forklift | LG923 | 1 |
| Fog cannon machine | 30M | 1 |
| Transport vehicles | 15 tons | 3 |
Directly transport the waste boards purchased by the surrounding wood processing plants to the raw material storage yard.
The waste boards of this project are loaded into the loading port by a forklift and transported to the crusher by a conveyor.
The raw materials are fed into the material port by a forklift and transported to the crusher port by a conveyor for crushing by crusher machine for making sawdust.
The conveyor transports the waste plates into the wood sawdust making machine, and the waste plates are finally broken into small pieces under the high-speed impact of the crusher blades.
Dust and noise are generated during the operation of the wood crusher hammer mill equipment, and the dust is collected by the supporting dust collector and sent to the raw material area.
Use a 1500*3000 sieve to screen the crushed wooden blocks.
After being sieved by a screen, the products of uniform specifications are sold in a unified manner, and the products are packaged in woven bags to reduce dust generation. The product storage area is mainly a semi-enclosed factory building to block fugitive dust emission. The raw materials produced in this 20t/h large biomass energy pellet plant project are mainly waste plates.
This automatic completely biomass pellet plant project has a waste wood pellet production line, the wood pellet production process is that the forklift sends the raw materials to the conveyor belt, and the conveyor belt sends the raw materials to the sealed production workshop for crushing and then screening through the screening process.
The crushing and screening processes are produced in the same sealed production workshop, which mainly crushes the waste plates into small pieces. The annual consumption of raw materials in the biomass pellet plant production workshop is 50120.5t.
The collection of raw materials for this 20tph high level China factory offered biomass pellet plant project comes from the surrounding plate processing plants. Unorganized dust will be generated during the collection, transportation, unloading, crushing and storage of the raw materials.
The 4000MT per month waste wood biomass pellet plant project can strengthen management to reduce unorganized emissions from the source, The specific prevention measures are as follows:
From the water supply system of Jiulong Industrial Park, Shouchun Town, Shou County, the main water is domestic water, and the annual water consumption is 225m3/a.
Rain and sewage diversion in the plant: rainwater is collected in the biomass pellet plant and discharged into the local municipal rainwater pipe network; there is no production waste water in the 20t/h large biomass wood pellet plant project, and the domestic sewage is collected in a septic tank and regularly cleaned and fertilized without being discharged.
The 20t/h large wood biomass pelletizing plant project has a labor force of 15 people. According to the "Water Quota for Industry in Anhui Province" (DB34/T679-2014), the average daily water consumption of employees is estimated at 50L, and the total water consumption is 0.75m3/d, which is 225m3/a (annual working day). 300d, 8h per day).
If the drainage coefficient is calculated at 80%, the amount of domestic sewage generated is about 0.6m3/d, which is 180m3/a. After the domestic sewage is treated in the septic tank, it is manually cleaned and used as agricultural fertilizer, and is not discharged.
The power source of this 20t/h large wood biomass pelletizing plant project is drawn from the Shouchun Town Power Grid, with an annual power consumption of 200,000 kWh/a.
The solid waste generated by the 20t/h large wood biomass pelletizing plant project is mainly wood chips, particulate matter and household garbage in the production workshop.
Analyze the same type of 20t/h large wood biomass pelletizing plant project, the wood powder produced by screening is 0.5kg/t of raw material, the raw material consumption of this project is 50000t/a, and the amount of wood powder produced is 25t/a. Wood flour is collected and sold to companies that prepare biomass pellets.
The small wood chips produced in the production process of this 20t/h large wood biomass pelletizing plant project, calculated at 1kg/t, produce 50,000 tons of biomass molding fuel, and 50,000 tons of raw materials are needed, so the amount of wood chips produced is 50t/a. Clean up the sawdust scattered on the ground in time, collect it and sell it outside.
The amount of crushed particulate matter collected by the pulse dust collector in the 20t/h large wood biomass pelletizing plant project is about 42.777t/a, which will be collected and sold to companies that prepare biomass pellet fuel.
The amount of domestic waste generated in the 20t/h large wood biomass pelletizing plant is calculated based on the average daily output of 0.5kg per person, 15 employees are fixed, and the working day is calculated based on 300 days, then the generated amount of domestic waste is 2.25t/a. After unified collection, entrust the environmental sanitation department for unified processing.
The new 20t/h large biomass pelleting plant project area is located in Jiulong Industrial Park, Shouchun Town, Shou County, Huainan City, Anhui Province. It leases the existing factory buildings and the 20t/h large biomass pelleting plant project land is for industrial use.
Under the premise of striving for compact layout and reasonable process, it meets the national regulations on fire protection, environmental protection, safety, hygiene and other aspects.
At the same time, combined with project composition and site conditions, the layout of the 20t/h large biomass pelleting plant area is mainly divided into production area, raw material area, and finished product discharge.
District: According to the surrounding environment of the 20t/h large biomass pelleting plant project and the functional characteristics of the building, a production area is set up on the north side of the 20t/h large biomass pelleting plant factory area, and a warehouse area is set up on the west side.
The 20t/h large biomass wood pelleting plant project is located in the Jiulong Industrial Cluster Area, Shouchun Town, Shou County, Huainan City, Anhui Province. The existing factory buildings are leased and the land is for industrial use.
The 20t/h large scale biomass wood pelleting plant project location has convenient transportation and basically complete infrastructure, which can save infrastructure investment.
The plant area where the 20t/h large scale biomass wood pelleting plant project is located has a reasonable layout, and the surrounding sensitive targets are far away, meeting the requirements of atmospheric environmental protection distance, and the 20t/h large scale biomass wood pelleting plant project location is convenient for transportation, reliable water and electricity supply, and the location selection meets the construction conditions.
Therefore, the 20t/h large scale biomass wood pelletizing plant project site selection is reasonable and meets the requirements of land use planning. The Jiulong Industrial Cluster of Shouxian County is mainly used for industrial land. The location of this 20t/h large scale biomass wood pelletizing plant project is compatible with the industrial positioning of the local industrial cluster.
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