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20-30 T/H Automatic Dairy Cow Feed Plant in Russia

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Name:Cattle feed making plant
Country:Russia
Date:February 2023
Capacity:20-30T/H
Pellet Size:4-8mm
The install period:120 Days
Control Mode:Full Automatic
Guiding Price:1,640,000 USD

20-30 T/H Automatic Dairy Cow Feed Plant in Russia
cow feed

This is a large-scale dairy cow feed plant in Russia project and the 21st livestock feed factory we have built in Russia. The project was invested and constructed by a well-known Russian feed company. The investment cost of the complete set of feed equipment reached US$1.64 million (including silo system).

  • Construction nature: new
  • Construction scale: annual output of 150,000 tons of dairy feed
  • Number of employees: 16
  • Working system: 300 days of annual production, one shift, 8 hours per shift.
  • Annual water consumption: 674t/a
  • Annual power consumption: 960,000 kwh/a
  • Liquefied petroleum gas consumption: 20,800 Nm3
  • Project investment: total investment 1.64 million US dollars

Construction Content

The 20-30 t/h automatic cow feed plant in Russia project uses the company's original land and factory buildings for transformation and production. The cattle feed production line project land covers an area of 18196.3m2 and the construction area is 17480m2. The main construction contents of the project are detailed in the table below:

Project Composition Project Name Construction Content Remark
Structural work Main production workshop The total construction area is 26,470m2, the steel silo building is 13,950m2, the renovation workshop is 7,920m2, and an automated compound feed production line is installed Steel structure, new construction
Raw material and finished product warehouse Building area 2260m2 Brick-concrete structure, existing building to be renovated
Office complex Utilize 2340m2 of the old complex building; Brick-concrete structure, 1F, existing building to be renovated

Raw and auxiliary materials and energy consumption

The 20-30 t/h automatic cow feed plant in Russia project has an annual output of 150,000 tons of dairy feed, including high-yield feed, low-yield feed, finishing feed, and perinatal feed. The feed ratios for each growth period are slightly different.

The cattle feed plant project uses the largest comprehensive high-yield feed ratio as the base to calculate raw and auxiliary materials. Consumption, main raw and auxiliary materials and energy consumption are shown in the table below:

Project Name Annual Consumption (t/a)
Raw and auxiliary materials Corn 88950
Canola meal 13950
Soybean meal 36000
Premix 1800
Salt 1200
Stone powder 1800
Baking soda 2700
Demycin 450
Magnesium oxide 900
Fat powder 2250
Energy Water 674t/a
Electricity 960,000kWh/a
Liquefied petroleum gas 20,800 Nm3

This project has quality requirements for feed raw materials:

When producing compound feed for dairy cows, the customer company selects feed raw materials (corn, soybean meal, rapeseed meal, etc.) and additives and organizes production in strict accordance with the "Feed Raw Material Catalog" and "Feed Additive Variety Catalog" stipulated by the Russian government to ensure that dairy cows Quality requirements for compound feed.

Main equipment for 20-30 t/h automatic cow feed plant in Russia

This cow feed plant in Russia project uses a complete SZLH508 feed unit designed and manufactured by RICHI. Its main cattle feed mill equipment is shown in the table below:

No. Equipment name Model Quantity
1. Raw material receiving and initial cleaning section
1 Feeding port / 2
2 Pulse dust collector TBLF21 2
3 Crusher SDSJ70 1
4 Scraper conveyor TGSS25 3
5 Hoist TDTG50/28 2
6 Initial cleaning and screening SCY80 1
7 Pulse dust collector TBLF6 1
8 Permanent magnet cylinder TCXC25 1
9 Rotary distributor TFPX4-250 1
10 Powder sieve SQLZ60 1
11 Pulse dust collector TBLF6 1
12 Rotary distributor TFPX10-219 1
2. Crushing section
1 Crushing bin 25m3/piece 4
2 Material level indicator RP80 8
3 Pneumatic gate TZMQ40×40 4
4 Impeller feeder TWLY100 2
5 Beyond Fine Grinder SFSP66*100 2
6 High pressure blower GLF22 2
7 Pulse dust collector TBLM64 2
8 Settling chamber / 2
9 Closed wind auger TLSS25 2
10 Bucket elevator TDTG50/23 2
11 Rotary distributor TFPX8-219 2
12 Pulse dust collector TBLF6 2
13 Silencer XYQ50 2
3. Premix section
1 Premix silo 2.5m3/piece 6
Premix silo 1.5m3/piece 2
2 Lowering level device RP80 16
3 Out of warehouse machine TWLL16 6
Out of warehouse machine TWLL12 2
4 Ingredients scale PCS-05 1
5 Single leaf butterfly valve DN20 2
6 Self-cleaning scraper TGSU20 1
7 Self-cleaning hoist TDTG49/18 1
8 Rotary distributor TFPX8 1
9 Pulse dust collector TBLF6 2
10 Double-shaft high-efficiency mixer SSHJ4 1
11 Buffer bucket / 1
14 Permanent magnet cylinder TCXC30 1
15 Pulse dust collector TBLF6 1
4. Ingredients and mixing section
1 Ingredients warehouse 200m3*12 1
2 Upper and lower material level device RP80 24
3 Out of warehouse machine TWLL32 6
4 Out of warehouse machine TWLL25 6
5 Ingredients scale PCS-05 2
6 Double leaf butterfly valve TZMQ60 2
7 Pulse dust collector TBLF6 2
8 Double-shaft high-efficiency mixer SSHJ4 2
9 Buffer bucket / 1
10 Scraper conveyor TGSS25 2
11 Hoist TDTG50/28 1
12 Permanent magnet cylinder TCXC30 1
13 Test screen SQXC30 1
14 Rotary distributor TFPX8 1
15 scraper machine TGSS25 2
5. Granulation section
1 Granulation bin 15m3/piece 2
2 Material level indicator RP80 4
3 Pneumatic gate TZMQ40×40 2
4 Cow feed pellet making machine SZLH508E 1
5 Counter flow cooler SKLN8 1
6 Fan 4-72N08C 1
7 Cyclone Direct longitude 1300 1
8 Air shut-off device TGFZ9 1
9 Hoist TDTG50/23 1
10 Pneumatic partial tee TBDQ219 1
11 Rotary screen SFJH140 1
12 Pneumatic partial tee TBDQ219 1
13 Scraper conveyor TGSS20 1
14 Pneumatic gate TZMQ20×60 2
15 Scraper conveyor TGSS20 1
16 Pneumatic gate TZMQ20×60 8
17 Scraper conveyor TGSS20 1
18 Pneumatic gate TZMQ20×60 8
6. Finished product packaging section
1 Finished product warehouse 15m3/piece 1
2 Upper and lower material level devices RP80 32
3 Pneumatic gate TZMQ40×40 1
4 Belt packaging scale SDBY40 1
5 Seam conveyor combination machine TFKB40 1
6 Packing dust collector TBLM18 1
7 Finished product bulk warehouse Total 1584 cubic meters 16
8 Material level indicator RP80 32
9 Hand pneumatic gate TZMQS40*40 16
10 Molasses adding machine SYTV32 1
11 Screw Air Compressor S300 1
12 Gas tank 1m3 1
13 Air dryer / 1
14 Electric hoist 3t 1
7. Steam generation section
15 Gas steam generator LHS1.0-0.7-Q(Y) 1
16 Burner  RS5 3
17 Water pump  Aol-1.1 3
18 Plate water level gauge  B49H-16 3
19 Pressure controller  YK-1.0mpa 6
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20-30T/H cow feed production Process flow description

Customers purchase raw materials that meet production requirements and store them in raw material warehouses or silos for later use. The factory is equipped with raw material warehouses and raw material simple silos.

The raw material silos are mainly used to store corn, canola meal, and soybean meal. The raw material warehouse is used for storing corn, canola meal, and soybean meal. Store salt, stone powder, baking soda and other additives.

  1. First, the purchased granular and lumpy raw materials (such as corn, canola meal, soybean meal) are manually put into the feeding hopper, and then lifted to the feeding port through the conveyor, and then screened by the primary cleaning screen, and then sent into The warehouse to be crushed.
  2. After being crushed by the pulverizer, the crushed raw materials are transported to the batching bin through the bucket elevator.
  3. Then prepare the powdery materials (such as salt, baking soda, premixes, additives, etc.). In this process, the materials are first conditioned by the conditioner, and then the air supply system ( Steam generator) passes appropriate steam into it to soften the raw materials (maintaining the temperature at 65~700C).
  4. Then add these materials according to the preset feed formula requirements, use a specific batching measurement system, feed and weigh different types of raw materials, and send the prepared materials to the mixing equipment for stirring and mixing, and then enter the system. The cattle feed pellet machine produces pelleted feed that meets qualified product standards.
  5. The granulated finished products are cooled by the cattle feed pellets cooler and then sent to the finished product warehouse. Products that pass the inspection are filled into woven bags through the packaging system, and then sent to the sewing machine for sealing and sent to the finished product warehouse for sale.
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Russia cattle feed plant layout

The overall layout of the production workshop is relatively simple, mainly including the feed production workshop, warehouse, steam generator room, and office building. It is basically based on the production process and operation requirements.

The material flow is smooth and complies with relevant regulations such as fire prevention, safety, and hygiene. The overall layout functional divisions are clear to facilitate the continuity of production. The layout of this 20-30 t/h automatic cow feed plant in Russia project is basically reasonable.

Environmental protection measures

The environmental protection measures adopted by this 20-30 t/h automatic cow feed plant in Russia project are as follows:

  Domestic wastewater is treated in a septic tank (1, 5m3) and then fertilized for agricultural use without discharge.
Exhaust gas treatment The steam generator smoke adopts low-nitrogen combustion or SCR denitrification technology and is discharged through the 8m exhaust pipe (DA001)
After the dust in the feeding process is processed by the gas collection + bag dust collector, it is discharged through the 15m exhaust pipe (DA002)
After the dust in the initial cleaning process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA003)
After the dust from the crushing and mixing process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA004)
After the dust in the granulation process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA005)
After the dust in the packaging process is processed by the pulse bag dust collector, it is discharged through the 15m exhaust pipe (DA006)
Solid waste management Equipped with temporary domestic garbage collection bins (2-4)
Temporary storage site for general industrial solid waste (30m2)
Hazardous waste temporary storage room (5m3)
Cattle

The prospects of the feed market directly determine the investment and production scale of suppliers. The prospects of the Russian feed market deserve the attention of the livestock industry.

At present, the livestock industry in Russia is developing relatively rapidly, and the market demand and policy environment are also very stable. These factors provide good development space for the feed market.

In the future, as Russia's investment and policies in the livestock industry continue to improve, the feed market will also show a more stable development trend.

If you also want to build a cow feed plant in Russia, contact Richi Machinery to get a complete set of cattle feed factory construction plans!

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