RICHI LOGO

6T/H Fish Feed & 5 T/H Shrimp Feed Plant in Indonesia

After the Indonesia aqua feed mill project is completed and put into operation, it will have an annual production capacity of 15,000 tons of shrimp feed and 25,000 tons of extruded fish pellet feed.

6T/H Fish Feed & 5 T/H Shrimp Feed Plant in Indonesia

OVERVIEW

  • Name:

    Aqua fish shrimp feed mill

  • Country:

    Indonesia

  • Date:

    2021.11.19

  • Capacity:

    11T/H

  • Feed Size:

    0.5-4 mm

  • The install period:

    200 Days

  • Control Mode:

    Automatic

  • Guiding Price:

    2,000,000 USD

This is a 6T/H fish feed & 5 T/H shrimp feed plant in Indonesia project. Why did the customer decide to invest in this aqua feed plant project in Indonesia?

Indonesia is the largest archipelago country in the world, with vast seas, criss-crossed rivers and lakes on land, and rich seafood and aquatic resources. It is the seventh largest fishing country in the world.

The rapid development of Indonesia's aquaculture industry has also led to the further growth of the domestic aquatic feed market. In 2016, Indonesia's aquatic feed production exceeded 1.5 million tons.

With the increasing public demand for aquatic products, aquatic feed production has also expanded, and is estimated to reach nearly 3 million tons in 2020.

In recent years, with the improvement of people's living standards and the expansion of demand for aquatic products, Indonesia's aquaculture industry has developed rapidly, which has also contributed to the further expansion of the domestic aquatic feed market.

However, for now, the entry threshold for the aquatic feed industry is relatively low. Therefore, although the number of Indonesian aquatic feed production companies is constantly increasing, the overall market structure is still relatively fragmented, and there is huge potential for future improvement.

This customer originally had a 5t/h livestock and poultry feed factory. However, in order to better integrate production, sales, and raw material resources, reduce comprehensive technical costs, and expand and stabilize the company's market share, the customer company abandoned the livestock and poultry feed production line.

Build a shrimp feed production line and an expanded fish feed production line in the existing feed workshop. After the Indonesia aqua feed mill project is completed and put into operation, it will have an annual production capacity of 15,000 tons of shrimp feed and 25,000 tons of extruded fish pellet feed.

Project content and construction scale

The main engineering and product plans of this 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project are shown in the table below:

Production line type Product name and specifications Output(t/a) Annual operating hours (h)
Shrimp feed production line Shrimp(1-1.8mm) 15000 3000
Extruded fish feed production line Tilapia, carp, sea bass, tuna (particle size 1.0~2.0, 3.0, 4.0~5.0) 25000 4000

Project construction scale:

Construction name Designing ability
Raw materials warehouse 2000m2
Product warehouse 1000m2
Water supply 8216t/a
Drain 1216t/a
Gas Gas boiler 1916632Nm3
Powered by 4.92 million kWh
Greening 2700m2

Main raw and auxiliary materials for fish shrimp feed plant in Indonesia

Shrimp feed raw materials and consumption

Name of raw materials and excipients Annual usage (t/a) Storage method and location
Pork powder 606.48 50kg bag, raw material warehouse
Shrimp shell powder 606.48 50kg bag, raw material warehouse
Fishmeal 202.16 50kg bag, raw material warehouse
46% soybean meal 1920.55 70kg bag, raw material warehouse
Peanut meal 1314.05 60kg bag, raw material warehouse
50% cotton meal 1718.37 70kg bag, raw material warehouse
Rapeseed meal 1768.91 60kg bag, raw material warehouse
Corn protein flour 505.4 40kg bag, raw material warehouse
Rice bran 1971.07 50kg bag, raw material warehouse
Zeolite powder 662.08 50kg bag, raw material warehouse
Calcium dihydrogen phosphate 171.84 50kg bag, raw material warehouse
Flour 2931.34 25kg bag, raw material warehouse
Crab premix 375 50kg bag, raw material warehouse
Soybean oil 75 200kg drum, raw material warehouse
Phospholipid oil 325 200kg drum, raw material warehouse

Raw materials and annual consumption of floating pellet feed

Name of raw materials and excipients Annual usage (t/a) Storage method and location
Pork powder 1073.94 50kg bag, raw material warehouse
46% soybean meal 5053.89 70kg bag, raw material warehouse
50% cotton meal 1958.38 70kg bag, raw material warehouse
Rapeseed meal 3885.18 60kg bag, raw material warehouse
Citric acid residue 3095.51 25kg bag, raw material warehouse
Flour 1642.51 25kg bag, raw material warehouse
Barley 2590.12 bulk, silo
Rice bran 3316.61 50kg bag, raw material warehouse
Rice bran meal 694.91 50kg bag, raw material warehouse
Calcium dihydrogen phosphate 631.74 50kg bag, raw material warehouse
Soybean oil 406.25 200kg drum, raw material warehouse
Phospholipid oil 406.25 200kg drum, raw material warehouse
Homemade Freshwater Fish Premix 500 50kg bag, raw material warehouse

Equipment to start 6 t/h fish feed & 5 t/h shrimp feed plant in Indonesia

List of main equipment for Indonesia shrimp feed production line

Device name Quantity
1. Feeding section
Pulse dust collector 2 units
Scraper machine 3 units
Hoist 2 units
Clean screen 2 units
Permanent magnet bucket 2 units
Distributor 2 units
2. Primary batching section
Warehouse waiting for ingredients 20 pieces
Feeding auger 1 set
Grinder 1 set
Ingredients auger 20 units
Ingredients scale 3 units
Feed mixer 2 units
Scraper conveyor 2 units
Bucket elevator 2 units
Permanent magnet cylinder 1 set
3. The first crushing section
Bin to be crushed 2
Feeding auger 1 set
Aqua feed grinder 1 set
Closed wind auger 1 set
Bucket elevator 1 set
Permanent magnet cylinder 1 set
4. Secondary crushing section
Bin to be crushed 3
Feeding auger 3 units
Ultrafine grinder 3 units
Cyclone 3 units
Pulse dust collector 3 units
High pressure blower 3 units
Air shut-off device 3 units
Scraper machine 3 units
High square sieve 3 units
5. Secondary batching section
Warehouse waiting for ingredients 4
Ingredients auger 4 units
Ingredients scale 2 units
Aqua feed mixer 2 units
Scraper machine 2 units
Hoist 2 units
Permanent magnet bucket 2 units
Clean screen 2 units
Auger 1 set
6. Granulation and cooling section
Silo to be granulated 3
Dividing tray 3
Feeder 3
Dual-shaft differential conditioner 3
Preserver 6
Single axis conditioner 6
Shrimp feed pellet machine 3 units
Air shut-off device 3 units
Ripener 3 units
Air shut-off device 4 units
Dryer 1 set
Feed Pellet cooler 3 units
Cyclone 4 units
Cooling fan 4 units
Bucket elevator 6 units
Grading screen 3 units
Scraper machine 1 set
pellet crumbler machine 2 units
High square sieve 2 units
7. Packaging Section
Finished product warehouse 8
Grading screen 3 units
High level screen 3 units
Buffer bucket 4
Powder suction machine 3 units
Cyclone 1 set
Pulse dust collector 1 set
Fan 1 set
Scraper machine 2 units
Packaging scale 4 units
Conveyor 4 units
Robot 1 set
Palletizer 1 set

Main equipment of Indonesia floating fish feed plant

Device name Quantity
1. Feeding section
Pulse dust collector 2 units
Scraper machine 2 units
Bucket elevator 2 units
Clean screen 2 units
Permanent magnet cylinder 2 units
Distributor 2 units
2. The first batching section
Warehouse waiting for ingredients 23
Ingredients auger 23 units
Ingredients scale 3 units
Fish feed mixer 2 units
Scraper machine 1 set
Bucket elevator 1 set
Permanent magnet cylinder 1 set
3. The first crushing section
Bin to be crushed 2
Feeding auger 1 set
Fish feed grinder 1 set
Closed wind auger 1 set
Bucket elevator 1 set
Permanent magnet cylinder 1 set
4. Secondary crushing section
Bin to be crushed 2
Feeding auger 2 units
Ultrafine grinder 2 units
Cyclone 2 units
Air shut-off device 2 units
Pulse dust collector 2 units
High pressure blower 2 units
5. Secondary batching section
Warehouse waiting for ingredients 3
Ingredients auger 3 units
Ingredients scale 1 set
Fish feed mixer 1 set
Scraper machine 2 units
Bucket elevator 1 set
Permanent magnet cylinder 1 set
​6. Puffing and drying section
Warehouse to be puffed 2
Dividing tray 1 set
Feeder 2 units
Single axis conditioner 1 set
Dual-shaft differential conditioner 1 set
Floating fish feed machine 1 set
Suction fan 1 set
Cyclone 1 set
Air shut-off device 1 set
Fish feed dryer 1 set
Fan 1 set
Cyclone 1 set
Conveyor 2 units
Hoist 1 set
Grading screen 1 set
7. Cooling and packaging section
Finished product warehouse 5
Grease sprayer 1 set
Cooler 1 set
Cooling fan 1 set
Cyclone 1 set
Air shut-off device 1 set
Bucket elevator 1 set
Distributor 1 set
Grading screen 1 set
Buffer bucket 1 set
Packaging scale 2 units
Conveyor 3 units
Robot 1 set
Palletizer 1 set

Indonesia fish feed and shrimp aqua feed mill layout

No new land will be acquired for this 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project.

This Indonesia fish shrimp feed processing line project added an extruded feed production line at the reserved location of the original feed factory.

Indonesia fish shrimp feed plant Process design

Indonesia Shrimp feed production technology:

  1. Raw material reception and initial cleaning:
    Soybean meal and other raw materials are sent to the bucket elevator via a scraper conveyor, lifted to a cleaning screen to remove debris, and then passed through a permanent magnet cylinder to remove ferromagnetic debris, and distributed to the corresponding ingredients through a distributor warehouse.
  2. Primary batching, mixing, primary crushing, and secondary crushing:
    Various raw materials are weighed and batched through computer control and then enter the twin-shaft high-efficiency mixer for primary mixing.

    The mixing equipment used in this fish shrimp feed plant in Indonesia project is high-efficiency sealing equipment. The mixed materials are sent to the bucket elevator through the scraper conveyor, and after being lifted to the bin to be crushed, the material is fed into the crusher for two crushings.

    The crushed materials are pneumatically transported to the dust removal device (cyclone), and the powder is further collected by the pulse dust collector and then enters the high-level screen for screening. The leaked materials from the screening are collected and reused until the feeding stage.

    The qualified crushed materials are sent down to the auger and sent to the batching warehouse through the conveyor.
  3. Secondary batching and mixing:
    The qualified materials for secondary crushing are weighed and batched under computer control, and then enter the mixer together with the primary premix for secondary mixing.
  4. Granulation and ripening:
    The mixed materials enter the shrimp feed pellet machine and the products are steamed through high-temperature steam (80~90℃). Depending on the particle size of the product, the required granulation time is different.

    In this prawn feed mill plant project, three shrimp feed pellet mills operate at the same time. The granulation capacity per unit time is 5~6t/h, and the production time is calculated as 3000h, which can meet the production needs.
  5. Drying and cooling:
    The feed passes through the shrimp feed pellet cooler to reduce the moisture content of the shrimp feed.
  6. Screening:
    A part of the cooled shrimp pellets is directly lifted to the grading screen by the elevator, and the qualified ones enter the packaging process; the remaining part enters the crumbling process, and is screened by the grading screen to obtain products of different specifications.
  7. Packaging and warehousing:
    Finished products are automatically stacked by robots and feed mill palletizers and transported to the warehouse for storage.

Extruded floating fish feed production process

The raw material receiving, initial cleaning, primary batching, mixing, primary crushing, secondary crushing, secondary batching, and mixing processes are the same as those of shrimp pellet feed.

They will not be repeated here. The processing technology of extruded fish feed will be described starting from the mixed expansion process.

  1. Extrusion:
    The mixed materials enter the warehouse to be expanded, undergo high-temperature treatment through the fish feed extruder, and use steam conditioning to mature the feed and achieve a certain uniformity.

    Depending on the particle size of the product, the required puffing time is different. The feed particle sizes of this project include 1.0~2.0, 3.0, 4.0~5.0, and the corresponding designed production capacities are 11098t/a, 8623t/a, and 5279t/a respectively. The unit time unit The extrusion production capacity of each equipment is 5t/h, 8t/h, and 10t/h respectively.

    One twin screw extruder is installed. The production time of this project is calculated as 4000h, which can meet the production needs.
  2. Drying:
    After puffing is completed, it is pneumatically transported to the dryer to reduce the moisture content of the etruded pellet fish feed.
  3. Grease spraying:
    The dried puffed pellet feed is screened and mixed evenly with grease through a spraying machine.
  4. Air cooling:
    After spraying, enter the cooler to cool and air-dry.
  5. Screening:
    From the elevator to the grading screen, the qualified products enter the packaging process. This process will produce unqualified products and reuse them for the next batch of feed.
  6. Packaging and warehousing:
    Finished products are automatically stacked by robots and palletizers and transported to the warehouse for storage.

Note: This 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project has a laboratory to test some raw materials and finished products for protein, moisture, calcium, phosphorus and other indices. Reagents such as hydrochloric acid, ethanol, and EDTA will be used during the testing process.

Environmental protection measures

According to the customer's requirements, RICHI engineers adopted more effective pollution prevention and control measures based on the pollutant emission characteristics of this 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project.

All types of pollutants can be discharged up to standard and comply with Indonesia's local environmental protection standards.

Exhaust gas

The dust generated during the Indonesia fish shrimp feed plant project's feeding, crushing, and packaging processes is processed by "pulse dust collector + water spray" and then discharged through a 40-meter-high exhaust pipe.

According to the forecast analysis, the limits of the "Comprehensive Emission Standards for Air Pollutants" can be reached. The high-temperature and high-humidity exhaust gas generated during the air cooling process is processed by "cyclone dust collector + pulse dust removal + water spray + combined catalytic device" and then discharged through a 40-meter-high exhaust pipe.

According to forecast analysis, organized dust emissions can meet the secondary emission standard limit requirements of the "Comprehensive Emission Standards for Air Pollutants".

The exhaust gas generated during the granulation process of the 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project is treated by "pulse dust removal + water spray + combined catalytic device" and then discharged through a 40-meter-high exhaust pipe.

During the expansion and drying processes, dusty odor will be produced. After treatment by the catalytic device, it is discharged through a 40m high exhaust pipe.

The deodorization efficiency of this combined catalytic device can reach more than 90%. According to prediction analysis, the concentration of organized odor emissions can reach the standard limit in the "Emission Standards for Odor Pollutants".

Wastewater

The spray wastewater and laboratory wastewater of this 6t/h fish feed & 5t/h shrimp feed mill plant in Indonesia project meet the limits of the "Integrated Wastewater Discharge Standard" after sedimentation pretreatment, and are sent to the local sewage treatment plant for centralized treatment.

Solid waste

The solid waste in this aqua feed plant in Indonesia project mainly includes raw material primary cleaning waste residue, dust removal ash, sedimentation waste residue, laboratory waste, waste packaging materials, and domestic waste.

Among them, the waste residue from the initial cleaning of raw materials, sedimentation waste residue, and domestic waste are regularly cleared and transported by the environmental sanitation department. The dust removal ash is collected and reused in production.

Waste packaging materials are recycled and transported by the relevant material departments. Laboratory waste and waste resin are entrusted to qualified units for disposal. All types of solid waste are disposed of reasonably and safely without causing any adverse effects on the local environment.

Noise

Corresponding noise reduction measures have been taken for each noise source in this 6t/h fish feed & 5t/h shrimp aqua feed mill in Indonesia project, mainly focusing on building sound insulation, supplemented by distance attenuation.

The production equipment is reasonably arranged to achieve factory boundary compliance and have less impact on the surrounding noise environment.

Starting fish feed mill plant and shrimp feed plant in Indonesia

Indonesia has listed aquatic products as a key export product.

According to the "Indonesia Fishery Products Export Target" proposed by the Indonesian Ministry of Fisheries, the export scale of Indonesian fishery products will reach 7.13 billion US dollars in 2024, especially shrimp products, the export volume will reach 200 million tons, providing a good impetus for the development of the aquaculture industry.

The Indonesian government is currently working hard to overcome problems such as still completely importing feed in fishery farming. Therefore, currently, many investors are paying attention to the establishment of aquatic shrimp fish feed plant projects in Indonesia.

If you are paying attention to the development of the aquaculture industry in Indonesia and see the prospect of building an aquatic fish shrimp feed plant project in Indonesia, contact us for more aquatic feed project construction plans and get professional technical support!

When starting a fish feed manufacturing business or setting up a fish shrimp aqua feed production line in Indonesia, you should develop a complete business plan to make a customized fish shrimp feed plant layout design.

Before investing in a fish feed pellet production project, there are a few questions that investors should consider.

Points for Making business plan for fish shrimp feed plant in Indonesia

Feed varieties should focus on innovation

Fish feed processing has become a relatively mature industry, the scale of small businesses is difficult to meet the needs of large breeding enterprises, investors need to do more research on feed varieties, especially floating fish and shrimp feed is becoming increasingly popular, and the production of the pellet feed, puffed feed is a profitable investment.

Carefully select the geographical location

In places with developed transportation, ish shrimp feed plant s have the convenience of transportation and markets, it is easier to do well than in remote rural areas.

Careful selection of raw materials

Raw materials are an easily overlooked problem, it is directly related to the cost of product quality and ultimate profit, so be sure to implement a good source of supply of raw materials.

Pay attention to the input of technology

The fish shrimp feed manufacturing process is an element that must be carefully considered. It is best to have a basic knowledge of nutrition to ensure this.

Clear fixed assets

Fish feed pellet machines, shrimp feed machines, fish shrimp feed plant s, warehouses, transportation tools, etc., need to be reasonably arranged to invest the money.

The establishment of multiple sales channels

Through network publicity, advertising effect and other methods to open the fish and shrimp feed pellet products sales market.

RICHI Machinery is a professional manufacturer and supplier of aquatic fish feed & shrimp feed plant in Indonesia projects, please feel free to contact us for more information!

Helping you Grow your Business

Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.

Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.

At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.

POSITION IN INDUSTRY

Meet global product demands and quality standards with industry-leading pellet plant design, engineering, equipment, and construction services for pellet processors.

Global Reach, China base

Your Partner Beyond Project Completion

2000+ cases

RICHI is the leading designer, manufacturer and builder of pellet plants in the world, completing over 2000 projects in 140 countries across 6 continents.

Read More

The Right Combination


Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.

Industries We Serve

For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.

Need help with your pellet manufacturing plant project? Contact us today.

 

ANIMAL FEED

BIOMASS

WOOD

ORGANIC FERTILIZER

AQUA FEED

CAT LITTER

MUNICIPAL WASTE RECYCLING

SPECIAL PELLET PRODUCTION

RICHI MACHINERY

RICHI Machinery continues to deliver world class pellet mill equipment, pellet plant engineering and project solutions that add value to our customers in the animal feed, wood waste, agriculture waste, organic fertilizer, cat litter and special pellet products industries. Throughout the years, we RICHI Machinery have built strong brand, becoming industry-leading pellet machine manufacturer. We value integrity, promise quality, and prioritize your success.

Learn More

Expertise

With our expert team, we precisely implement your process engineering requirements in pellet mill and pelletizing plant systems. No matter which industry you’re in – we understand your needs and deliver solutions that meet the highest standards.

Quality

At RICHI, quality comes first. Our pellet making machine and related pellet line equipment undergo rigorous quality controls to ensure they meet the highest standards. Rely on products that are durable, safe, and efficient.

Experience

With decades of experience in pellet machine and pellet production line production, we have earned a reputation as a trusted partner in various industries. Our expertise allows us to cover a wide range of applications.

service

Not only do we offer premium pelleting equipment, but we are also experts at designing, building, installing, and maintaining facilities from the ground up. Our expertise is within pellt plant process design, discovering the most efficient, productive, and profitable way to handle your materials in an end-to-end cycle.

contact us

Keeping in touch with us is an effective way to solve all your problems. If you have any needs or questions, please leave your contact information, then RICHI technical consultants will send design, quotation, videos to your mailbox. You can also contact us directly via WhatsApp: +86 13838389622

Application:

* We will store the information you have provided us. We will only use this information for the purpose of helping to answer your inquiries. We will not disclose your information to third parties.

Copyright©2015-2024 by HENAN RICHI MACHINERY CO., LTD. All rights reserved.