6T/H Fish Feed & 5 T/H Shrimp Feed Plant in Indonesia

This is a 6T/H fish feed & 5 T/H shrimp feed plant in Indonesia project. Why did the customer decide to invest in this aqua feed plant project in Indonesia?

Indonesia is the largest archipelago country in the world, with vast seas, criss-crossed rivers and lakes on land, and rich seafood and aquatic resources. It is the seventh largest fishing country in the world.

The rapid development of Indonesia's aquaculture industry has also led to the further growth of the domestic aquatic feed market. In 2016, Indonesia's aquatic feed production exceeded 1.5 million tons.

With the increasing public demand for aquatic products, aquatic feed production has also expanded, and is estimated to reach nearly 3 million tons in 2020.

In recent years, with the improvement of people's living standards and the expansion of demand for aquatic products, Indonesia's aquaculture industry has developed rapidly, which has also contributed to the further expansion of the domestic aquatic feed market.

However, for now, the entry threshold for the aquatic feed industry is relatively low. Therefore, although the number of Indonesian aquatic feed production companies is constantly increasing, the overall market structure is still relatively fragmented, and there is huge potential for future improvement.

• Annual output: 15,000t/a shrimp feed, 25,000t/a extruded feed
• Feed type: tilapia, carp, seabass, grouper
• Gas consumption: gas boiler 1916632Nm3
• Power consumption: 4.92 million kwh
• Working system: Two shifts are implemented (each shift is about 10 hours), and the annual effective working days are 200 days
• Number of employees: 60

This customer originally had a 5t/h livestock and poultry feed factory. However, in order to better integrate production, sales, and raw material resources, reduce comprehensive technical costs, and expand and stabilize the company's market share, the customer company abandoned the livestock and poultry feed production line.

Build a shrimp feed production line and an expanded fish feed production line in the existing feed workshop. After the Indonesia aqua feed mill project is completed and put into operation, it will have an annual production capacity of 15,000 tons of shrimp feed and 25,000 tons of extruded fish pellet feed.

The main engineering and product plans of this 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project are shown in the table below：

No new land will be acquired for this 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project.

• On the southeast side of the factory area are a 2F office building and a 3F building (canteen);
• On the east side are a 5F original feed project workshop, 1F raw material warehouse, and 1F finished product warehouse;
• In the central and northern part of the factory area It is a boiler room (two newly built 4t/h gas boilers);
• On the west side of the factory area are the 5F feed factory building, 1F raw material warehouse, and 1F finished product warehouse.

1. Raw material reception and initial cleaning:
   Soybean meal and other raw materials are sent to the bucket elevator via a scraper conveyor, lifted to a cleaning screen to remove debris, and then passed through a permanent magnet cylinder to remove ferromagnetic debris, and distributed to the corresponding ingredients through a distributor warehouse.
2. Primary batching, mixing, primary crushing, and secondary crushing:
   Various raw materials are weighed and batched through computer control and then enter the twin-shaft high-efficiency mixer for primary mixing.
   
   The mixing equipment used in this fish shrimp feed plant in Indonesia project is high-efficiency sealing equipment. The mixed materials are sent to the bucket elevator through the scraper conveyor, and after being lifted to the bin to be crushed, the material is fed into the crusher for two crushings.
   
   The crushed materials are pneumatically transported to the dust removal device (cyclone), and the powder is further collected by the pulse dust collector and then enters the high-level screen for screening. The leaked materials from the screening are collected and reused until the feeding stage.
   
   The qualified crushed materials are sent down to the auger and sent to the batching warehouse through the conveyor.
3. Secondary batching and mixing:
   The qualified materials for secondary crushing are weighed and batched under computer control, and then enter the mixer together with the primary premix for secondary mixing.
4. Granulation and ripening:
   The mixed materials enter the shrimp feed pellet machine and the products are steamed through high-temperature steam (80~90℃). Depending on the particle size of the product, the required granulation time is different.
   
   In this prawn feed mill plant project, three shrimp feed pellet mills operate at the same time. The granulation capacity per unit time is 5~6t/h, and the production time is calculated as 3000h, which can meet the production needs.
5. Drying and cooling:
   The feed passes through the shrimp feed pellet cooler to reduce the moisture content of the shrimp feed.
6. Screening:
   A part of the cooled shrimp pellets is directly lifted to the grading screen by the elevator, and the qualified ones enter the packaging process; the remaining part enters the crumbling process, and is screened by the grading screen to obtain products of different specifications.
7. Packaging and warehousing:
   Finished products are automatically stacked by robots and feed mill palletizers and transported to the warehouse for storage.

The raw material receiving, initial cleaning, primary batching, mixing, primary crushing, secondary crushing, secondary batching, and mixing processes are the same as those of shrimp pellet feed.

They will not be repeated here. The processing technology of extruded fish feed will be described starting from the mixed expansion process.

1. Extrusion:
   The mixed materials enter the warehouse to be expanded, undergo high-temperature treatment through the fish feed extruder, and use steam conditioning to mature the feed and achieve a certain uniformity.
   
   Depending on the particle size of the product, the required puffing time is different. The feed particle sizes of this project include 1.0~2.0, 3.0, 4.0~5.0, and the corresponding designed production capacities are 11098t/a, 8623t/a, and 5279t/a respectively. The unit time unit The extrusion production capacity of each equipment is 5t/h, 8t/h, and 10t/h respectively.
   
   One twin screw extruder is installed. The production time of this project is calculated as 4000h, which can meet the production needs.
2. Drying:
   After puffing is completed, it is pneumatically transported to the dryer to reduce the moisture content of the etruded pellet fish feed.
3. Grease spraying:
   The dried puffed pellet feed is screened and mixed evenly with grease through a spraying machine.
4. Air cooling:
   After spraying, enter the cooler to cool and air-dry.
5. Screening:
   From the elevator to the grading screen, the qualified products enter the packaging process. This process will produce unqualified products and reuse them for the next batch of feed.
6. Packaging and warehousing:
   Finished products are automatically stacked by robots and palletizers and transported to the warehouse for storage.

According to the customer's requirements, RICHI engineers adopted more effective pollution prevention and control measures based on the pollutant emission characteristics of this 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project.

All types of pollutants can be discharged up to standard and comply with Indonesia's local environmental protection standards.

The dust generated during the Indonesia fish shrimp feed plant project's feeding, crushing, and packaging processes is processed by "pulse dust collector + water spray" and then discharged through a 40-meter-high exhaust pipe.

According to the forecast analysis, the limits of the "Comprehensive Emission Standards for Air Pollutants" can be reached. The high-temperature and high-humidity exhaust gas generated during the air cooling process is processed by "cyclone dust collector + pulse dust removal + water spray + combined catalytic device" and then discharged through a 40-meter-high exhaust pipe.

According to forecast analysis, organized dust emissions can meet the secondary emission standard limit requirements of the "Comprehensive Emission Standards for Air Pollutants".

The exhaust gas generated during the granulation process of the 6t/h fish feed & 5t/h shrimp feed plant in Indonesia project is treated by "pulse dust removal + water spray + combined catalytic device" and then discharged through a 40-meter-high exhaust pipe.

During the expansion and drying processes, dusty odor will be produced. After treatment by the catalytic device, it is discharged through a 40m high exhaust pipe.

The deodorization efficiency of this combined catalytic device can reach more than 90%. According to prediction analysis, the concentration of organized odor emissions can reach the standard limit in the "Emission Standards for Odor Pollutants".

The spray wastewater and laboratory wastewater of this 6t/h fish feed & 5t/h shrimp feed mill plant in Indonesia project meet the limits of the "Integrated Wastewater Discharge Standard" after sedimentation pretreatment, and are sent to the local sewage treatment plant for centralized treatment.

The solid waste in this aqua feed plant in Indonesia project mainly includes raw material primary cleaning waste residue, dust removal ash, sedimentation waste residue, laboratory waste, waste packaging materials, and domestic waste.

Among them, the waste residue from the initial cleaning of raw materials, sedimentation waste residue, and domestic waste are regularly cleared and transported by the environmental sanitation department. The dust removal ash is collected and reused in production.

Waste packaging materials are recycled and transported by the relevant material departments. Laboratory waste and waste resin are entrusted to qualified units for disposal. All types of solid waste are disposed of reasonably and safely without causing any adverse effects on the local environment.

Corresponding noise reduction measures have been taken for each noise source in this 6t/h fish feed & 5t/h shrimp aqua feed mill in Indonesia project, mainly focusing on building sound insulation, supplemented by distance attenuation.

The production equipment is reasonably arranged to achieve factory boundary compliance and have less impact on the surrounding noise environment.

Indonesia has listed aquatic products as a key export product.

According to the "Indonesia Fishery Products Export Target" proposed by the Indonesian Ministry of Fisheries, the export scale of Indonesian fishery products will reach 7.13 billion US dollars in 2024, especially shrimp products, the export volume will reach 200 million tons, providing a good impetus for the development of the aquaculture industry.

The Indonesian government is currently working hard to overcome problems such as still completely importing feed in fishery farming. Therefore, currently, many investors are paying attention to the establishment of aquatic shrimp fish feed plant projects in Indonesia.

If you are paying attention to the development of the aquaculture industry in Indonesia and see the prospect of building an aquatic fish shrimp feed plant project in Indonesia, contact us for more aquatic feed project construction plans and get professional technical support!

When starting a fish feed manufacturing business or setting up a fish shrimp aqua feed production line in Indonesia, you should develop a complete business plan to make a customized fish shrimp feed plant layout design.

Before investing in a fish feed pellet production project, there are a few questions that investors should consider.

• Why invest in a fish shrimp feed pellet production plant in Indonesia and what is the market potential for the project?
• What is the cost of building a fish shrimp feed pellet plant in Indonesia?
• How do you produce high-quality aquafeed pellets?

Fish feed processing has become a relatively mature industry, the scale of small businesses is difficult to meet the needs of large breeding enterprises, investors need to do more research on feed varieties, especially floating fish and shrimp feed is becoming increasingly popular, and the production of the pellet feed, puffed feed is a profitable investment.

In places with developed transportation, ish shrimp feed plant s have the convenience of transportation and markets, it is easier to do well than in remote rural areas.

Raw materials are an easily overlooked problem, it is directly related to the cost of product quality and ultimate profit, so be sure to implement a good source of supply of raw materials.

The fish shrimp feed manufacturing process is an element that must be carefully considered. It is best to have a basic knowledge of nutrition to ensure this.

Fish feed pellet machines, shrimp feed machines, fish shrimp feed plant s, warehouses, transportation tools, etc., need to be reasonably arranged to invest the money.

Through network publicity, advertising effect and other methods to open the fish and shrimp feed pellet products sales market.