Based on the major needs of the industrial Internet era, Richi Machinery will provide higher intelligent technology and high-quality services in the feed, biomass energy, and organic fertilizer industries. It will focus on supporting the development of the manufacturing industry with industry chain partners to help customers achieve higher and faster value growth.
Name：Wood bamboo pellet chips production line
Capacity：9t/d, 225t/m, 2700t/a
The install period：30 Days
Bamboo wood pellet mill cost：59250 USD
Biomass pellet fuel is a kind of renewable new energy. It uses wood chips, bamboo chips, corn stalks, rice straws, rice husks and other agricultural and forestry wastes. The production of biomass pellets fuel is extremely convenient for transportation and storage, and the fuel performance is greatly improved.
It can be directly burned to replace coal, oil, electricity, natural gas and other energy sources. China is a big country in agriculture and forestry, with abundant biomass resources and good conditions for the development and utilization of biomass energy.
Especially when there is a shortage of fossil energy such as petroleum and natural gas in China, the development and utilization of biomass energy is very important for maintaining China's energy security, optimizing the energy structure, alleviating the contradiction of energy shortage, promoting rural and agricultural development, and realizing the sustainable development of agricultural economy.
In addition, increasing the development and utilization of biomass energy is also of great significance for improving energy utilization, reducing greenhouse gas emissions and protecting the ecological environment.
The client of this 1-1.2tph small bamboo wood chip pellet manufacturing project, Yaoqiang Sawdust Pellet Plant, was committed to the development and production of biomass fuel, optimistic about the market prospect of biomass pellet fuel, using the abundant local biomass resources, and launched an annual production of 2,700 tons of biomass in August 2017.
For the construction of the small biomass pellet manufacturing project, the civil construction of the 1-1.2tph completely bamboo wood chips pellet mill plant project and the installation of most of the bamboo wood pellet manufacturing equipment were completed in November 2018, and the 1-1.2tph completely bamboo wood chips pellet mill plant project was put into operation in December 2018.
The 1-1.2tph completely bamboo wood chips pellet mill plant project covers a total area of 1400㎡ and a total construction area of 1200m².
It mainly includes a pellet chips production line with an annual output of 2700 tons, a production workshop, a warehouse for raw materials and finished products, an office and other construction projects.
There is no crushing workshop in this 1-1.2tph best price good small bamboo wood chip pellet mill plant project, and the crushing of biomass materials such as bamboo chips and wood chips required for production is completed by the raw material supplier.
|Category||Project name||Project content and scale|
|Main Engineering||Production Workshop||①One production workshop, covering an area of 800㎡, with a building area of 800㎡ and a height of 6m;
②The installation of a pellet chips production line with an annual output of 2,700 tons.
|Auxiliary Engineering||Warehouse, Office||1 warehouse, covering an area of 400㎡, of which the raw material warehouse is 200㎡, the finished product warehouse is 150㎡, and the office is 50㎡.|
|Environmental protection engineering||Exhaust gas control||There are 2 bag filters, 1 cyclone, and the flue gas from the hot blast stove is treated by the cyclone dust collector and discharged through a 15m high exhaust pipe. The granulation dust is discharged into the production workshop after being dedusted by a bag filter.|
|Wastewater Treatment||No production wastewater discharge, a small amount of domestic sewage relies on the state-owned forest farm of Huitong County on the east side of the 1-1.2tph small bamboo wood chip pellet mill plant project; The living facilities (aqua toilets) in the building are collected and used for irrigation of the surrounding agriculture and forestry, and will not be discharged outside.|
|Solid Waste Disposal||1 household trash can, and 1 solid waste temporary storage room with an area of 20㎡ in the finished product warehouse. The domestic waste is entrusted to the environmental sanitation department for disposal, and the hot blast stove ash and recycled soot are sold as organic fertilizers.|
|Noise Control||Take noise reduction measures such as foundation vibration reduction, plant sound insulation, and reasonable bamboo wood chips pellet plant layout.|
|Name||Annual consumption||Source and Shipping|
|Bamboo chips, wood chips and other biomass materials||3600t/a||Local agroforestry processing enterprises with a maximum storage capacity of 50 tons|
|Electrical||37000 KW·h/a||Local township grid|
Physical and chemical properties: Bamboo chips, wood chips and other biomass materials have water absorption, weak conductivity and flammability.
According to the 1-1.2tph best price good small bamboo wood chip pellet mill plant project's designed production capacity, the project's wood pellet making equipment is mainly composed of 1 set of screening equipment, 1 set of wood drying equipment, and 2 sets of wood pellet press.
The main biomass pellet making machines are shown in the table below:
|Biomass pellet making machine||Specification model||Number|
|Wood bamboo chips drying equipment||1.5*12m||1|
|Hot Air Stove||1.5*2*3m||1|
|Wood pellet press||Ring Die Type 520||2|
|Conveyor Belt||600 type*8m||5|
|Bag Dust Collector||9 cartridges||2|
|Cyclone Dust Collector||1|
|Product name||Annual output (tons)||Remarks|
|Biomass Pellet Fuel||2700||Break rate does not exceed 5%, moisture does not exceed 18%|
Water supply: There is no production water in this 1-1.2tph best price good small bamboo wood chip pellet mill plant project, and the main water is for employees' domestic use. Drinking water for employees is provided by purchasing large barrels of water produced by local drinking water plants, and other domestic water comes from local spring water.
Water consumption: In view of the fact that the employees of this 1-1.2tph best price good small bamboo wood chip pellet mill plant project are not accommodated in the factory area, so the water consumption quota for the office with a canteen is 80L/person, and the office water consumption quota for the office without a canteen is 80L/person. 45L/person.
This 1-1.2tph best price good small bamboo wood chip pellet mill plant project has a total of 4 people, and the water quota is 45L/person·d, so the domestic water consumption is 0.18m³/d, 54m³/a.
The rainwater and sewage are separated, and the rainwater flows from the rainwater ditch inside the 1-1.2tph best price good small bamboo wood chip pellet mill plant site into the rainwater side ditch of the road outside the site, and enters the local agricultural irrigation system;
There is no production wastewater discharge in this 1-1.2tph best price good small bamboo wood chip pellet mill plant project, and a small amount of domestic sewage is calculated based on 80% of the domestic water consumption. The production amount is 0.144m³/d, 43.2m³/a.
The employees of this 1-1.2tph best price good small bamboo wood chip pellet mill plant project are local villagers, and the number of employees is small. The bamboo chips wood chips pellet plant does not arrange accommodation and canteens.
The domestic sewage generated by the 1-1.2tph small bamboo wood chip pellet mill plant project is collected and treated by renting a dry toilet in a 2-story office building in Huitong County State-owned Forest Farm on the east side of the 1-1.2tph best price good small bamboo wood chip pellet mill plant project. For the surrounding agricultural and forestry watering, do not discharge.
The electricity for the small bamboo wood chip pellet mill plant project is provided by the power grid of Huitong County Electric Power Company, which can meet the needs of the project.
There is no boiler in this small bamboo wood chip pellet mill plant project. The heat energy required for the production of the small bamboo wood chip pellet mill plant project is provided by the hot blast stove. The fuel uses the biomass pellet fuel produced by the bamboo wood chip pellet mill plant project.
According to the "Code for Fire Protection in Architectural Design" and the relevant regulations of the local fire department, do a good job in fire safety.
The purchased powdery bamboo chips and sawdust raw materials may contain a small amount of wood, bamboo, branches and other impurities due to different sources, which need to be screened out through the sieving process.
The sieved wood blocks, bamboo blocks, branches and other impurities are collected and handed over to the raw material supplier for reprocessing.
Because the moisture requirement of the biomass pellet fuel products produced in this small bamboo wood chip pellet mill plant project is controlled below 18%, the purchased powdery bamboo chips and wood chips have high moisture content.
So it is necessary to dry the moisture through the drying process with a wood bamboo chips drying equipment before entering the granulation stage. The heat source required for drying is provided by a hot blast stove, and the fuel is biomass pellet fuel.
The dried powdery bamboo chips and wood chips are extruded through a ring die 520 wood pellet press granulator without any additives or adhesives.
The partially broken defective products produced during the bamboo wood chips granulation process and the granulation dust recovered by the 9-barrel bag filter that comes with the wood pelletizer are collected and reused for the production of biomass pellet fuel products.
This small wood bamboo chip pellet mill plant project does not have a crushing workshop, and the project's waste gas emissions are mainly the dust generated in the granulation process and the flue gas generated by the hot blast stove in the drying process.
The amount of fugitive emission of dust generated in the material conveying process of material unloading, screening, drying, granulation and other production links, and the material fugitive dust generated by the action of wind at the outlet of the dryer are small, and have little impact on the environment.
This small wood bamboo chip pellet mill plant project is small in scale and has no crushing process. The required powdery biomass materials such as bamboo chips and wood chips are provided by local raw material suppliers. The raw material has a coarse particle size and a large water content.
The production of biomass pellet fuel adopts professional equipment The ring diepellet chips production line provided by the Richi Machinery, the biomass pellet making machine such as sieving, drying and granulation are all sealed equipment or have their own dust removal facilities;
The inlet and outlet of the rotary dryer for biomass wood chips are equipped with a closed air device. The amount of dust generated at the outlet of the wet sawdust drying equipment is less due to the action of wind.
The material conveying between processes is conveyed by conveyor belt, which has a high degree of automation. The amount of unorganized dust generated during the conveying process of production links such as feeding, screening, drying, and granulation is very small, and the impact on the environment is small.
There is no production wastewater, and the wastewater is mainly domestic sewage of employees.
It is mainly the noise generated by the operation of mechanical equipment. The scale of this small bamboo wood chip pellet mill plant project is relatively small, and the noise value is between 65 and 75dB(A) compared to the 5,000-ton biomass pellet mill plant project in Jieyang, Guangdong.
Mainly for the domestic waste of employees, impurities such as wood blocks, bamboo blocks, branches and other impurities screened out of raw materials, broken and defective products produced by granulation, granulation dust recovered by bag filter, hot blast stove ash, and recycled smoke.
The small bamboo wood chip pellet mill plant project has been basically completed, and the road into the pellet mill plant is located on the south side of the project on the side of the G209 National Road;
The production workshops and warehouses are arranged side by side in the north-south direction of the small bamboo wood chip pellet mill plant project site on the east side of the G209 National Road, which is basically parallel to the G209 National Road;
The small pellet mill machines are arranged in the production workshop, and a warehouse at the south end of the warehouse is used as an office, which is convenient for management.
The small bamboo wood chip pellet mill plant project area is dominated by northeasterly winds throughout the year, and the project's exhaust emissions have minimal impact on environmental protection goals. Comprehensive analysis shows that the small bamboo wood chip pellet mill plant layout is reasonable and the logistics is smooth.
The small bamboo wood chip pellet mill plant project will help to promote the economic development of Huitong County, increase the local fiscal revenue, drive the development of related industries, improve the local economic structure, and solve the employment problem in local rural areas.
Therefore, the small bamboo wood chip pellet mill plant project has good social and economic benefits.