How to run effectively an animal feed manufacturing plant for pig chicken feed production? You need a customized animal feed business plan for establishing animal feed plant. It can be a poultry feed production business plan, a livestock feed production business plan, a cattle feed business plan, also a fish feed production business plan, etc. Here I will share a 15t/h pig and chicken feed production business plan, show you what we should pay attention to when start feed mill business.
The animal feed industry is a basic industry related to the national economy and people's livelihood, and plays a pivotal role in the national economy. With the development and improvement of animal nutrition, feed science and the technological level of animal feed industry, the feed industry has been continuously developed and played an increasingly important role in the national economy.
At present, the development of China's feed industry has entered a mature stage. It has shifted from quantitative expansion and rapid development to optimized structure and steady improvement. The serialization direction is developing, and the product structure is also being adjusted. These changing trends are becoming more and more obvious as the degree of marketization increases and competition intensifies.
In 2009, the client feed company leased a flour mill to build a livestock feed production line(intensive livestock feed production system) for feed manufacturing. The entire feed mill factory project with an annual output of 120,000 tons was completed by RICHI from design, feed equipment manufacturing to feed mill factory erection and commissioning. In 2019, based on the good market prospects, the customer's aniamal feed processing plant will add a 15t/h production line on the original basis.
|Engineering name||Engineering Content||Engineering scale|
|Structural work||Main workshop||1 building with 5 floors, covering an area of 240m2, brick-concrete structure|
|Premix workshop||1 building, construction area of 84m2, brick-concrete structure|
|Auxiliary engineering||Raw material warehouse||2 rooms, 1 floor, building area 850m2, brick-concrete structure|
|Product warehouse||1 room, 1 storey, construction area 660m2, brick-concrete structure|
|Other warehouses||1 building, 1 storey, with a building area of 150m2, brick-concrete structure, used for storage of woven bags for packaging finished products, etc.|
|Temporary storage room for hazardous waste||One 1-story building with a building area of 90 square meters, steel structure, used for storage of hazardous waste|
|Tank area||1 building with 1 storey, construction area of 60m2, brick-concrete structure|
|Boiler Room||1 building with 1 storey, construction area of 60m2, brick-concrete structure|
|Laboratory||1 building, area 60m2, brick-concrete structure, product inspection|
|Office(Relying on the original)||1 building with a construction area of 140m2, daily office|
|Kitchen and canteen(Relying on the original)||1 building with a construction area of 160m2, brick-concrete structure|
|Public works||Water supply system||6532m3/a|
|Power supply system||Supplied by the local power supply station, with an annual electricity consumption of 9600kW·h|
|Heating system||Production heat is supplied by natural gas combustion|
|Environmental Engineering||Exhaust||Dust generated in the processes of unloading, feeding port, smashing, batching, and packaging are all purified by pulse bag filter and discharged by a 20-meter high exhaust cylinder. The exhaust gas produced by gas boilers is directly discharged through a 15-meter high exhaust cylinder.|
|Waste water||Ion exchange resin backwash water and boiler sewage are clean sewage, used for spraying and dust suppression on roads in the plant area; laboratory cleaning beaker water, the main pollutant is suspended matter, after treatment in the septic tank, it is regularly pumped by the sanitation department|
|Noise||Use low-noise equipment, sound insulation, shock absorption measures, etc.|
|Solid waste||The sundries and household garbage generated by cleaning, granulating, and screening are uniformly cleaned and transported by the environmental sanitation department; the dust collected by the pulse dust collector is reused for production; the raw material waste packaging bags are regularly taken out for disposal; the household garbage is uniformly processed by the environmental sanitation department; The resin is handled by a qualified unit.|
The water for this project mainly includes boiler water and laboratory cleaning water, and the water for the project is supplied by the factory's own well. The boiler in this project is a gas-fired boiler with an annual working time of 330 days, 24 hours per day, and a steam consumption in feed plant of 6000m3/a. Considering the evaporation consumption and boiler sewage, the boiler steam water consumption is 6500m3/a. The total fresh water consumption of the project is 6532m3/a.
The drainage system of the project shall be divided into rain and sewage. The boiler water is consumed in the form of steam, and no waste water is produced. The sewage produced by the project is mainly domestic sewage, canteen wastewater, ion exchange resin backwash wastewater and boiler blowdown water.
Provided by Zhongcun Town Power Supply, the annual power consumption of the expansion part is 9600kW·h.
The office uses air-conditioning for heating and cooling, and natural gas steam boilers for heating.
Pig chicken feed mill process flow chart
|Animal feed machinery name||QTY||Model|
|Pulse bag dust collector||1||TBLMA9|
|Cylinder initial cleaning screen||1||LQS80|
|Permanent magnet cylinder||1||TCXT25|
|High-efficiency feed crusher machine||1||SFP-Y|
|Pulse Dust Filter||1||TBLMa9|
|Computer batching scale||1||SCS-2000|
|Biaxial paddl feed mixing machine||1||SLHSJ4|
|Animal feed pelleting machine||1||SZLH508|
|Roller pellet crumbler||1||SXPG24|
|Quantitative packaging scale||1||DCS-50|
|Name||Annual consumption/consumption (tons)||Remark|
|Corn||21000||Moisture, bulk density, mildew|
|Soybean meal||4300||Moisture, protein, ash|
|Rice bran||2600||Moisture, protein, ash, fiber, fat|
|Bran||1200||Moisture, protein, ash|
|Lees||2160||Moisture, protein, ash, fiber, fat|
|Flour||720||Moisture, protein, ash|
|Wheat middling and red dog||1800||Moisture, protein, ash|
|Stone powder||380||Moisture, calcium|
|Soybean oil||360||Moisture, acid value|
|Enzyme C - 811||11||-|
|Pig feed||Chicken feed|
There is no new labor quota for the project, and one-shift system with 8 working hours, and the annual working time is 300 days.
The 15 tons capacity animal feed plant project covers an area of 4000m². The newly built workshop is located on the east side of the factory area, the warehouse is located on the south side of the workshop, and auxiliary projects such as offices, kitchens, restaurants, and laboratories are located on the south side of the factory area.
According to the regional wind frequency map and meteorological data, the dominant wind direction in the pig chicken animal feed making plant project area is southeast wind, and the office is not downwind from the pollution source, which is less affected by production; the layout of the animal feed processing plant project's production facilities meets the needs of material flow and achieves the purpose of convenient and fast transportation of materials; feed mill layout is compact and meets the requirements of saving land.
15T/H animal feed processing plant design and layout
The 15t/h complete animal feed pellet line project is located in the Industry and Trade Park of Zhongcun Town, Pingyi County, Shandong Province. The expansion project covers an area of 4000m2, and the specific geographical location is shown in the attached picture.
The east side of the 15t/h pig chicken feed line project factory area is 240 provincial highway, the west side is farmland, the south side is forest, and the north side is the glove factory.
The 15t/h commercial animal feed plant project is not located in the water source protection area of Pingyi County, no waste water is discharged, and it will not affect the groundwater. There are no historical cultural relics, scenic spots and important ecological function areas within 1km of the project. The surrounding terrain is flat, open, convenient for transportation, sufficient water and electricity supply, and the surrounding environment meets the site selection requirements.
The process of this animal feed processing plant project is simple, the types of pollutants are small, and the amount of pollutants generated is small. Under the condition of fully adopting the measures proposed in this environmental assessment and ensuring the reasonable disposal of the "three wastes", the project site selection is relatively reasonable.
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