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Establish a Commercial Biomass Pellet Making Production Plant for Crop Waste, Rice Stems, Peanut Shells and Walnut Shells

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1000 tons/year biomass pellet fuel production line plant for wood sawdust and crop waste, the raw materials are mainly crop waste, including rice stems, peanut shells, walnut shells, etc. The annual output of 1,000 tons looks very large, but it is actually very small. With an average output of less than 1 ton an hour, it is a small and medium-sized commercial biomass pellet making production plant. If you are also planning to invest in a biomass pellet making production plant project with a capacity of about 1 ton/hour, the project case shared today may be helpful to you.

Establish a Commercial Biomass pellet making production plant for Crop Waste, Rice Stems, Peanut Shells and Walnut Shells
Establish a Commercial Biomass pellet making production plant for Crop Waste, Rice Stems, Peanut Shells and Walnut Shells

1. Commercial Biomass Pellet Making Production Plant Project Overview

The project has an investment of 800,000 RMB and covers an area of ​​19314 square meters. It is mainly equipped with a biomass pellet fuel production line, which produces 1,000 tons of pellet fuel annually.

Table 1-1 Detailed overview table of project content

  Works within
tolerance
Construction Content Building area
(m2)
Features building structure Remarks  
   
 
structural work
Production workshop 1380 For product production Steel structure original  
Closed raw material area 2915  
For raw material stacking
Steel structure original  
Open-air raw material area 2356 open air original  
Semi-finished product storage warehouse 815 Used for stacking semi-finished products Steel structure original  
Finished product warehouse 1335 For finished product stacking Brick structure original  
   
Auxiliary engineering
Workspace 510 For administrative office Brick structure original  
 
Canteen, dormitory
 
510
 
Used to provide board and lodging
 
Brick structure
(Original) a district office
building
 
  Public works Water supply Supplied by the local water pipe network original  
powered by Introduced by the power grid where the project is located original  

2. Production equipment of Commercial Biomass Pellet Making Production Plant Project

The main production equipment of the project is shown in Table 1-2.

Table 1-2 List of main production equipment of the project

Serial number Equipment name Specification model unit Quantity Remarks
1 Chipper   station 1  
2 grinder   station 1  
3 Tumble dryer   station 1  
4 Biomass Burner   station 1  
5 Trommel   station 1  
6 Distributor   station 1  
7 Biomass pellet machine   station 2  
8 Silo   station 1  
9 Packing Machine   station 1  
10 conveyor   station 7  
11 Shacron dust collector   station 3  
12 Bag filter   station 3  
13 Centrifugal fan 9-26-5.6A station 1  
14 Centrifugal Fan 4-72NO-5A station 1  
15 Water film dust collector   station 1  
16 transformer   station 2 One for production, one used
to life
17 Forklift   Vehicles 1  
18 Forklift   Vehicles 1  
19 truck   Vehicles 3  

3. Raw and auxiliary materials of Commercial Biomass Pellet Making Production Plant Project

The main raw and auxiliary materials of the project products are shown in Table 1-3.

Table 1-3 Main raw and auxiliary materials of project products

raw material name Annual usage unit source
Wood scraps 700 t Wood processing plant
Waste stick 600 t Shiitake Mushroom Stick Factory
Crop waste (rice stems, peanut shells, walnut shells,
etc.)
200 t Farmland collection
Biomass pellet fuel 20 t Self-produced biomass
fuel

4. Product plan of Small and Medium-sized Commercial Biomass pellet making production plant Project

Table 1-4 of the project product plan list.

Serial number Material name Annual output (t/a)
1 Biomass pellet fuel 1000

5. Project material balance analysis of Commercial Biomass Pellet Mill Project

The project material balance analysis is shown in the following table:

Table 1-5 Biomass carbon fuel material balance sheet

Invest in output
raw material Quantity (t/a) product Quantity (t/a)
Wood scraps 700 Biomass pellet fuel 1000
Waste stick 600 Fugitive emissions 0.0522
Dust collector collects dust 1.3395
Biomass fuel 20
water vapor 478.608

6. Project labor quota and work system of Commercial Biomass pellet making production plant Project

There are 15 production employees in the project, 8 of whom are boarding and lodging in the factory area, and 7 are not living in the factory area. Work system: The staff of this project are all in one-shift system, and the production is 300 days a year and 8 hours a day.

7. Process flow of Commercial Biomass Pellet Mill Project

Brief description of process flow

(1) The project purchases wood scraps from wood processing plants, waste mushroom sticks from the mushroom stick factory, and crop waste collected from farmland (paddy stalks, peanut shells, walnut shells, etc.) as raw materials.

(2) The raw materials are sliced, screened, and crushed by a wood hammer mill. The crushing stage mainly generates dust and noise.

(3) Due to the high moisture content in the raw materials, the feed conditions of the biomass pellet machine cannot be met, and the materials need to be dried. The crushed raw materials are then burned with biomass fuel through a Rotary Dryer. The biomass pellet fuel enters the high-temperature combustion chamber through the automatic feeding system, where high-temperature combustion occurs rapidly in the high-temperature combustion chamber. This stage mainly produces noise, flue gas and furnace ash.

Rotary Drum Drying machine
Rotary Drying machine

(4) After drying, the material is conveyed to the granulator by a conveyor belt, and is fed by the leucorrhea feeding device of the granulator. The biomass raw material is sent to the feeding chamber of the molding machine, and the material is shared by the distributor and the scraper. It is evenly spread on the ring die under the action, and then the material is squeezed into the die hole. The material undergoes forming and shape retention processes in the die hole. Due to the increase in pressure in the molding machine, the particles themselves deform and plastically flow, and generate a lot of heat under the action of friction, which causes the lignin contained in the raw materials to soften, increase the adhesion, and the softened lignin and the inherent in biomass The combined effect of cellulose makes the biomass gradually shape, and after a certain period of time, it is extruded in a cylindrical shape. The rotating cutter cuts the material to form a cylindrical shape and sends it out through the discharge port. In this project, no binder is added during the compression molding process, and noise is mainly produced at this stage.

biomass pellet machine
biomass pellet machine

(5) After granulation, the granules are packaged after natural cooling. The packaging stage mainly produces packaging waste and unqualified products.

(6) The packaged product can be sold outside.

Richi Biomass Pellet Production Line Project Case

U.S. 10t/h wood pellet production line

Netherlands 2T/H Wood pellet making production plant

German 2-3 t/h wood pellet production line

Austria 5Ton/Hour Wood pellet Production Line

Iceland 1 t/h wood pellet making production plant Production Line

Taiwan 1-2 t/h Wood Biomass Pellet Production Line

Indonesia 1-1.5 t/h Wood Pellet Production Line

Congo 1-2 t/h wood pellet making production plant Production Line

Mexico 10T/H Wood Sawdust Pellet Production Line

Canada 2-3 t/h Full Automatic Biomass Wood Pellet Line

The above is the article for you: Establish a Commercial Biomass Pellet Making Production Plant for Crop Waste, Rice Stems, Peanut Shells and Walnut Shells. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: sales@cnrichi.cn



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