Do you know what pointes to be consedered during establishement of animal feed processing plant? Do you know the positive impact of compound animal feed processing plant? Do you know the noise impact in animal feed processing plant? Do you know the animal feed processing factory and its environment adverse impacts?
Today RICHI will show you a busness plan for animal feed processing with 52 tons per hour production capacity for making poultry and ruminant feed.
The client of this 52t/h advanced commercial compound animal feed processing plant project, Jiangsu Yongchang Grain Industry Co., Ltd., was established in June 2005. It is a feed enterprise mainly engaged in the research and development, production and sales of livestock and poultry compound feed and concentrated feed.
The commercial compound animal feed company's original animal and poultry feed processing project is located at Yingbin Road, Hai'an Development Zone, with an annual output of 40,000 tons of complete formula feed and 16,000 tons of nutritious selenium-enriched rice.
This new build 52t/h high automation commercial compound animal feed processing plant project is the customer's first entry into the field of ruminant cattle feed processing.
Due to the railway transportation route planning, the customer's compound feed enterprise needs to relocate as a whole. For this reason, in 2019, the client leased the existing plant of Jiangsu Bangli Animal Husbandry Co., Ltd., covering an area of 15593.21 m².
After the relocation, the original animal and poultry feed processing project equipment was completely dismantled and abandoned, and reinvested in the new compound poultry feed production line and ruminant compound feed production line.
There are 100 machine processing animal feed and a total investment of 23.1742 million yuan (3640000USD). After completion, it will have an annual production capacity of 200,000 tons of poultry compound feed and 100,000 tons of ruminant compound feed.
|Project name (workshop, production device or production line)||Product name and specifications||Design ability||Annual operating hours (hours)|
|Before moving||After relocation||Increased output|
|Complete formula feed||Compound feed||40,000 tons||0||-40 thousand tons||4320|
|Food processing||Nutritious selenium-rich rice||16,000 tons||0||-16,000 tons|
|Compound poultry feed processing line||Compound feed||0||200,000 tons||200,000 tons||5760|
|Rumination compound feed processing line||Ruminant compound feed||0||100,000 tons||100,000 tons|
The original animal feed processing plant project is located on Yingbin Road, Hai'an Development Zone. Due to the planning of the railway transportation line, the overall relocation, after the relocation, the processing steps of animal feed, equipment, products and production capacity approved by the original animal feed processing factory's EIA were all abandoned.
After the relocation, the leased Jiangsu Bangli Animal Husbandry Co., Ltd. will be used for the construction of the existing workshops, new poultry feed processing lines and ruminant feed processing lines, and supporting measures to prevent and control exhaust gas pollution.
Therefore, the main 52t/h commercial poultry chicken cattle animal feed processing plant project includes the purchase, installation and commissioning of new equipment; public works and auxiliary projects include the construction of storage and transportation projects, environmental protection projects and other supporting projects.
|Project||Building name||Design ability||Remarks|
|Auxiliary project||Office/test room||1255.93m²||Rely on lease|
|Natural gas boiler room||64m²||Rely on lease|
|Canteen/Dormitory||782.79 m²||Rely on lease|
|Storage and transportation engineering||Raw material storage tank||280m³||Located on the south side of the compound feed plant|
|Raw material transportation||/||Car transportation|
|Product transportation||/||Car transportation|
|Utilities||Soft water (tank truck)||2947t/a||Outsourcing soft water|
|Water supply (pipe network)||914t/a||Regional water supply network|
|Drainage (pipe network)||665.4t/a||Local water company|
|Electricity (grid)||The annual electricity consumption is 900,000 kWh||Municipal grid|
|Natural gas (pipeline)||230000 cubic meters||Local gas company|
|Greening||/||Rely on lease|
|Environmental protection project||Exhaust gas treatment (feeding): 1 set of pulse cloth bag dust removal for each of 2 feeding ports + common 15m high exhaust cylinder (FQ-01#)||Dust removal efficiency ≥99%, exhaust volume 3200m³/h||Compound poultry feed line workshop/newly added|
|(Crushing) 2 crushing bins are each equipped with a set of pulse cloth bag dust removal + common 15m high exhaust cylinder (FQ-02#)||Dust removal efficiency ≥99%, exhaust volume 8400m³/h||Compound poultry feed line workshop/newly added|
|Exhaust gas treatment (feeding of core elements): 1 pulse bag dust removal + 15m high exhaust cylinder (FQ-03#)||Dust removal efficiency ≥99%, exhaust volume 800m³/h||Compound poultry feed line workshop/newly added|
|Exhaust gas treatment (packing): 1 pulse cloth bag dust removal+15m high exhaust cylinder (FQ-04#)||Dust removal efficiency ≥99%, exhaust volume 1100m³/h||Compound poultry feed line workshop/newly added|
|Exhaust gas treatment (feeding): 1 set of pulse cloth bag dust removal for each of 2 feeding ports+common 15m high exhaust cylinder (FQ-05#)||Dust removal efficiency ≥99%, exhaust volume 3200m³/h||Ruminant compound feed line workshop/newly added|
|Exhaust gas treatment (crushing): 1 set of pulse cloth bag dust removal + 15m high exhaust cylinder (FQ-06#)||Dust removal efficiency ≥99%, exhaust volume 4200m3/h||Ruminant compound feed line workshop/New|
|Exhaust gas treatment (feeding of core elements): 1 set of pulse bag dust removal + 15m high exhaust cylinder (FQ-07#)||Dust removal efficiency ≥99%, exhaust volume 800m³/h||Ruminant compound feed line workshop/New|
|Exhaust gas treatment (packing): 1 set of pulse cloth bag dust removal + 15m high exhaust cylinder (FQ-08#)||Dust removal efficiency ≥99%, exhaust volume 1100m³/h||Ruminant compound feed line workshop/New|
|Exhaust gas treatment (natural gas): 8m high exhaust cylinder (FQ-09#)||Straight line||Boiler room/new|
|Wastewater treatment (domestic wastewater)||Septic tank 5m³||Rely on lease|
|Wastewater treatment (rain and sewage diversion pipe network)||Standardization settings||Rely on lease|
|Solid waste: general solid waste yard||30m²||Division within the animal feed processing factory building|
|Noise: equipment selection, foundation vibration reduction, building sound insulation||Noise reduction 25dB(A)||The noise at the boundary of the animal feed processing plant meets the standards|
|Water (tons/year)||3861 (tap water+purchased soft water)||Diesel (tons/year)||/|
|Electricity (10,000 degrees/year)||90||Natural gas (cubic meters/year)||230000|
|Coal (tons/year)||/||Steam (tons/year)||2800|
The main raw and auxiliary materials of the commercial compound animal feed processing machine plant project are shown in the following table:
|Name||Ingredients and specifications||Annual consumption||Maximum storage capacity||Form and storage method||Source and transportation|
|Compound animal feed processing line for poultry|
|Corn||Corn kernels||120,000 tons||20,000 tons||Solid state, storage tank storage||Outsourcing, car|
|Soybean meal||/||40,000 tons||0.3 million tons||Solid, bagged storage in workshop||Outsourcing, car|
|DDGS||Distillers grain protein feed, dry powder||12,000 tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Corn husks||/||12,000 tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Stone grains||/||12,000 tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Core elements||Methionine, Choline, Betaine, dry powder||0.3 million tons||150 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Soybean oil||/||0.1 million tons||10 tons||Liquid, storage tank||Outsourcing, car|
|Compound animal feed processing line for ruminant|
|Corn||/||40,000 tons||10,000 tons||Solid, bulk storage in workshop||Outsourcing, car|
|Soybean meal||/||4 million tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|DDGS||Distillers grain protein feed, dry powder||10,000 tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Barley husk||/||0.3 million tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Corn husks||/||0.8 million tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Cotton meal||/||4 million tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Barley root||/||12,000 tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Core elements||Methionine, Choline, Betaine||4 million tons||150 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Corn germ meal||/||15,000 tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Barley husk||/||0.3 million tons||200 tons||Solid, bagged storage in workshop||Outsourcing, car|
|Soft water||/||2953 tons||10 tons||Liquid, storage tank||Outsourcing, tanker truck|
|Name||Physical and chemical properties|
|Methionine||Molecular formula C5H11NO2S, molecular weight 149.21. White flake crystals or crystalline powder. Density (25°C) 1.34, melting point 280°C. Miscible with water and a variety of organic solvents.|
|Choline||Molecular formula C5H15NO2, molecular weight 121. Transparent light yellow viscous solution. The density (25°C) is 1.09, and the flash point is 33.3°C. Miscible with water. It is an intermediate product of organism metabolism. Has anti-fatty liver effect. Choline chloride is a hygroscopic crystal used to treat fatty liver and cirrhosis.|
|Betaine||Molecular formula C5H11NO2, molecular weight 117.2. White crystal powder. The relative density is 1.0g/ml, and the melting point is 301°C. Miscible with water and a variety of organic solvents. It is used as a weight loss agent and a food attractant in feed additives.|
|Animal feed processing machinery and equipment name||Specifications, models||Quantity|
|Compound feed production for poultry chicken|
|Permanent magnet cylinder||TCXT25||3|
|Water drop type main material hammer mill crusher||FSP60×80||1|
|Pulse bag filter||TBLMY30||2|
|Dust removal screw dragon||LSS22||2|
|Pulse bag filter||TBLMy24||1|
|Powder grading screen||SCY100||3|
|Accessories feed crusher||FSP60×80||1|
|Pulse bag filter||TBLMy24||1|
|Rotating distribution plate||FP20×6||1|
|Rotating distribution plate||FP20×12||3|
|Electronic batching scale||DFSD1000*2||1|
|Pulse bag filter||TBLMY6||1|
|Grease adding machine||/||1|
|Biaxial paddle feed mixer||SJHJ4||1|
|Three roller crusher||SSLG24*165||1|
|Rotary grading screen||SFJH153×3C||1|
|Post spray system||/||1|
|Rotating distribution plate||FP20×8||1|
|Combined pulse bag filter||TBLMY12||1|
|Automatic packaging scale||LDC-70SZ||1|
|Automatic packaging scale||DCS-CD50||1|
|Screw air compressor||KB-30CV||1|
|Ruminant compound feed production|
|Pulse bag filter||TBLF12||2|
|Pulse bag filter||TBLM104||1|
|Preliminary cleaning and screening of pellets||SCY80||1|
|Preliminary cleaning and sieve of powder||SQLZ60||1|
|Permanent magnet cylinder||TCXT25||1|
|Permanent magnet cylinder||TCXT30||2|
|Water drop ruminant cattle feed crusher||Water drop type 998-IV||1|
|Pulse bag filter||TBLM6||2|
|Double shaft high efficiency mixer||SSHJ2||1|
|Liquid adding machine||SYTV32A||1|
|Animal ruminant cattle cow goat sheep feed pelletizer machine||SZLH508||1|
|Counter flow cooler||SKLN4||1|
|Rotary grading screen||SFJH125×2d||1|
|Automatic packaging scale||SDBY||1|
|Automatic packaging scale||DCS-CD-50||1|
|Other supporting facilities|
|Visible light spectrophotometer||722||1|
|Electric heating constant temperature blast drying oven||DGG-9070A||1|
|Electric heating constant temperature water bath||DK-S14||1|
|Box type resistance furnace||SX2-2.5-10||1|
|Automatic Kay type nitrogen analyzer||KN520||1|
|Aluminum module digestion instrument||SPH120||1|
|High-speed universal crusher||FW100||1|
|Vacuum suction filter device||TW-0.5A||1|
Two corn storage tanks are set up next to the compound feed production workshop, that is, the corn used in the compound animal feed processing plant production workshop is stored in the storage tank.
Before the corn feed enters the silo storage tank, it passes through a closed mesh screen to screen out the cloth in the corn (Strips, corn cobs and other debris). The bulk pile of corn used for ruminant compound feed is stored in the animal feed processing plant workshop and is not cleaned.
Other raw materials are added to the production equipment through the feeding port. The corn raw material of the compound animal feed processing plant adopts the conveyor belt method, and the others adopt the manual feeding method.
When manual feeding is used, most of the raw materials are in bags, and the amount of dust generated when poured into the feeding port is small.
According to the required particle size, various raw materials are crushed and sent to their respective silos after crushing. The animal feed processing plant crushing process is completed in a closed feed crushing device.
According to the ratio of raw materials, enter the mixing chamber after weighing. During the animal feed processing plant batching process, the materials are transported in closed pipelines.
The core elements of compound feed are added before the animal feed processing plant mixing process, and then all powders are mixed and stirred. Stirring is carried out in a closed warehouse, and no dust pollutants are generated.
The natural gas boiler heats the soft water, and sends the heated high temperature and high humidity steam into the animal feed pelleting machine conditioner. The steam directly enters the material, so that the material temperature reaches 60℃-75℃, and the water content reaches 16%.
The purpose of animal feed pelletizer conditioning is to modulate the well-matched dry powder feed into a powdered feed with a certain moisture and certain humidity, which is conducive to granulation by poultry ruminant feed pelletizer equipment.
(The product volume of compound feed that needs to be pelletized is 40,000 tons, and the total product volume of ruminant compound feed that needs to be pelletized is 100,000 tons. The moisture content of the product during pelleting must reach 16%, and the initial moisture content of the raw materials is about 14%. The water content of the product is about 12%, and the water vapor required for the product is 2800t.)
The boiler water used in the 52t/h animal feed processing plant project is soft water directly purchased from the outside. The pus water of the boiler produced during the preparation of the soft water of the boiler is not considered, but the boiler also needs to be drained regularly.
For a 2t/h steam boiler with a drainage coefficient of 5%, the total amount of soft water to be purchased is 2947t/a, and the boiler drainage is 147t/a.
The continuous production of this 52 tons commercial compound animal feed processing plant project does not involve cleaning wastewater. As the material does not contain much water, if there is a shutdown situation, the relevant equipment will be manually cleaned and cleaned according to the description of the company personnel, and water is not used for flushing.
After the pelleting is completed, the pellets have a higher water content and higher temperature. Under this condition, the pellets are easy to deform, break, mold and stick.
Use a fan to blow the damp material to cool down and air dry the material. The water content of the material can be reduced to 12%. In this process, the water in the pellet feed evaporates and produces water vapor, which has no impact on the environment.
In the process of packing finished feed product, there are two types: bulk feed and packing feed.
The feeding volume of the compound animal feed processing line of this compound animal feed processing plant with the capacity of 52 tons per hour project is 80,000 tons (the corn is transported in a closed way from the storage tank to the crushing bin), the crushing volume is 200,000 tons, and the core element feeding volume is 3 million tons. Packaging The amount of work section is 200,000 tons.
Similarly, the feeding volume of the ruminant feed producing line is 100,000 tons, the crushing volume is 100,000 tons, the core element feeding volume is 4,000 tons, and the packaging process volume is 100,000 tons.
The 52t/h customized high automation commercial compound animal feed processing plant with the capacity of 52 tons per hour project workshop is equipped with compound feed workshop, ruminant compound feed workshop, blending workshop, office inspection building, boiler room, dormitory and canteen.
The layout of the commercial compound animal feed processing plant project is set according to the feed making process requirements, in line with the sequence of logistics and energy flow, reducing the transmission time and distance of raw materials between processes, and avoiding waste of time, manpower and energy during the transition of various animal feed production processes. The raw materials are all set up in a separate storage area, and the animal feed processing plant layout is reasonable.
The surrounding area of the 52 tons per hour animal feed processing plant construction project is dominated by industrial enterprises. The southeast side of the 52 tons per hour large animal feed processing factory is the main railway line, the west side is the industrial enterprise factory building, and the north side is Nanhai Avenue.
The above is the article for you: Business Plan For High Level High Automation Large 52T/H Commercial Compound Animal Feed Processing Plant For Poultry Chicken Ruminant Cattle Feed Production. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: email@example.com